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17 

 

 

 

another).  Refer to the Pump manual for further instruction.

 

16. If the pump is not already hydraulically primed, re-prime it now using the 

procedure found in the Pump Operating Manual.  If the diaphragm was never 
removed, this step should not be necessary.  If a new diaphragm is being 
installed, the pump will need to be re-primed.

 

17. In order to fully balance and remove air from the leak detection system the 

pump must now run at normal discharge pressure for a period of about 30 
minutes to one hour. This ensures that excess barrier fluid and air is fully 
evacuated from the system.

 

18. Remake any process connections that were broken to the suction and 

discharge of the pump.  Check that the system is safe for operation. 

19. Restore/replace any convers to the pump that may have been removed. 
20. In hazardous locations the PULSAlarm cover must be threaded onto the fitting 

and locked using the lock screw. 

21. Remove any safety related engineering controls (lockout/tagout). 
22. If possible, adjust any discharge pressure devices to their lowest settings. 
23. Adjust the pump stroke length to its 0% setting. 
24. Apply power to the pump motor and start the pump. 
25. Slowly increase the pump stroke length from 0% to 100%. 
26. Slowly increase the discharge pressure to full operating pressure. 
27. Continue to run the pump.  During this time, excess barrier fluid will be 

displaced from the system into the length of tubing attached to the outlet side, 
balancing the system for proper operation.  A small pen mark on the tube can 
assist in observing this process visually.  Once the liquid in the tube no longer 
rises, the evacuation should be complete. 

28. After 30 minutes of operation, stop the pump motor. 
29. Remove the tubing and connection from the housing body and reinstall the 

pressure gauge. Use thread sealing pipe dope to seal the fitting. 

30. Verify the connections to the alarm switch if they were disturbed during 

maintenance. 

31. The pump and pressure leak-detection system are now properly prepared and 

ready for normal service.

 

During normal operation, the gauge should indicate 0 (zero) pressure. 

 

 

Under certain circumstances, the system may not completely evacuate excess 
barrier fluid during the procedure as outlined above.  In these cases, after 
several  days run time, a small amount of pressure may build in the system.  If 
this occurs,  simply loosen the pressure gauge from the switch housing and 
relieve a small  amount of barrier fluid, returning the system to a zero-pressure 
state.

 

 

Once this startup procedure is completed, the pressure leak detection system 
should require no further maintenance.

 

 
 
 

 

Содержание PULSAlarm Pulsa Series

Страница 1: ...Ex db IIB T5 Gb Ex tb IIIC T100 C Db IP66 Bulletin IOM PUL 1007 Rev F THIS DOCUMENT CONTAINS CHARACTERISTICS CONTROLLED BY U L FILE E186527 CHANGES REQUIRE AGENCY APPROVAL PULSAlarm LEAK DETECTION SW...

Страница 2: ...ation of the original parts by Pulsafeeder personnel Parts returned for warranty considerations which are good will be sent back freight collect Any field modifications will void the warranty Out of w...

Страница 3: ...Pulsa Series PulsaPro and Pulsar and PULSAlarm are registered trademarks of Pulsafeeder Inc Revision History Revision Implemented By Revision Date Approved By Approval Date Reason B Engineering 04 27...

Страница 4: ...5 0 Theory of Operation 9 6 0 Setup Pump with Leak Detection 9 7 0 Setup Switch Assembly 9 8 0 PULSAlarm Reagent Head 11 9 0 PULSAlarm Leak Detection Diaphragm 11 10 0 Diaphragm Construction 12 11 0 P...

Страница 5: ...tor run the equipment in the most efficient manner possible These Tips are drawn from the knowledge and experience of our staff engineers and input from the field 2 0 Foreword The equipment to which t...

Страница 6: ...g pumped from the hydraulic fluid that is moving diaphragm back and forth causing its pumping action To be certain that the diaphragm is properly sealed the PULSAlarm Leak Detection System can be incl...

Страница 7: ...r Quality System I Explosive atmosphere II Explosive Protection II Protection Methods flameproof enclosure III Gas Group III Gas Group IV Equipment Category IV Temperature Code or Temperature Rating m...

Страница 8: ...phragm both normally open and normally closed contacts are standard It is recommended that the pump be stopped in the event such a leak is detected Immediate attention to the problem followed by clean...

Страница 9: ...ntary ground If equipped with an optional pressure switch shown in LD FIG 4 install electrical wiring and conduit in accordance with local electrical codes The PULSAlarm switch is rated as follows Vol...

Страница 10: ...their peripheries to an intermediate metal spacer ring The space between the diaphragms is sealed so that the diaphragm functions like a standard single diaphragm The space between the diaphragms is...

Страница 11: ...12 10 0 Diaphragm Construction In some cases diaphragm components are retained with adhesive It is not present for sealing purposes Diaphragm construction...

Страница 12: ...aphragm 1 Disconnect the power source to the drive motor apply all necessary engineering controls e g lockout tagout 2 Relieve all pressure from the piping system and close the inlet and outlet shutof...

Страница 13: ...g force Torque to the values recommended in the Installation Operation and Maintenance manual appropriate to the pump 3 Apply sealing compound to the gauge pressure switch assembly threads and reinsta...

Страница 14: ...surrounding the work is not hazardous use the proper Personal Protective Equipment relieve pressure drain fluid from piping and lockout the pump motor 2 Follow complete re assembly of the diaphragm r...

Страница 15: ...in the outlet side tubing not just bubbles without any vacuum pressure 10 Release the vacuum to check for a clear level of fluid in the outlet side tubing If there is no level restore the vacuum by p...

Страница 16: ...h from 0 to 100 26 Slowly increase the discharge pressure to full operating pressure 27 Continue to run the pump During this time excess barrier fluid will be displaced from the system into the length...

Страница 17: ...18...

Страница 18: ...Bulletin IOM PUL 1007 Rev F PULSAlarm LEAK DETECTION SYSTEM A unit of IDEX Corporation 2883 Brighton Henrietta Town Line Road Rochester NY 14623 1 585 292 8000 pulsa com pulsa idexcorp com...

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