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9.  Do not spring piping, either suction or 

discharge when mating up to the pump. Use 
supports or hangers at intervals as required. 
When necessary, provide for thermal 
expansion and contraction so no strain is 
placed upon the pump. 

 

10.  Check all bolts and nuts for tightness. Correct 

any conditions which could cause destructive 
vibration or leakage. 

 

11.  Where required, provide proper system for 

containment can recirculation. 

 

12.  If start-up screens are used, be sure they do 

not clog and starve suction. Start-up screens 
should be removed prior to placing system into 
regular operation. 

 

13.  If flexible suction lines are used, be sure their 

selection and installation will prevent wall 
collapse and thus a starved suction condition. 

 

14.  When taking suction from a tank or vessel, 

avoid entry of sludge, solids, etc. into suction 
line by placing suction line inlet above 
maximum expected level of solids. 

 

15.  Discharge line should be fitted with properly 

sized pressure relief valve to protect both pump 
and discharge system. Pressure relief valve 
outlet should be piped back to the supply tank. 

 

16.  When a by-pass system is used to control flow 

from the pump, the bypassed fluid should be 
piped back to the suction vessel to   prevent    
heat build-up due to recirculation. If it is 
absolutely necessary to pipe by-pass back to 
the pump suction line, the point of entry should 
be at least 

1

0 pipe diameters away from the 

suction inlet. Provision for cooling should be 
made in the event of excessive heat buildup 
through fluid recirculation. 

 

17.  Where pumped fluids may solidify, crystallize, 

precipitate etc., provision should be made to 
thoroughly flush pump and piping prior to 
periods of shutdown. Pay particular attention to 
proper flushing and draining of the magnetic 
coupling area because this area will not self 
drain. There is a drain plug in the front housing 
for access to this area. 

OPERATION

 

 

1.   Prior to operation, make sure all suction piping is 

air tight and clean. Check that electrical service to 
motor agrees with name plate ratings. Jog to 
check rotation and for signs of binding. To check 
rotation, observe the motor fan. Rewire motor if 
necessary. 

 

2.  

Isochem Gear pumps are designed to handle   
clear fluids at viscosities up  to 

500,000 

SSU 

(100,000 

CPS). 

 

 

No gear pump should be run dry. Damage 
to wear surfaces will result. 

 

 

Pumping fluids containing abrasives 
should be avoided as accelerated pump 
wear will result. 

 

3.    

It is recommended that pumps with metallic drive 

and idler gears not be run with fluids having a 
viscosity less than 

500 

SSU (

1 00 

CPS) or at 

speeds greater than

1450 

RPM.

 

 

4.    The pump will self-prime if fluid is supplied at the 

pump inlet. If foot valves are used, the valve 
should be of the flapper type and sized to 
minimize friction loss. 

 

5.    If the pump is to operate near the boiling point of 

the fluid being pumped, a recirculation loop can be 
set up between the drain connection in the  front 
housing and the suction with provisions for  flow 
control in the recirculation loop. 

 

6.   Do not operate the pump against a closed 

discharge. Doing so will cause the magnetic drive 
to decouple. High temperatures will then be 
created which can cause the fluid to boil or 
damage the magnet assemblies. If decoupling 
occurs, stop the motor and restart after the 
obstruction has been cleared. As a safety 
precaution a pressure relief valve by-pass system 
is highly recommended. Ideally the pressure   
relief valve is set for a low pressure for start-up. 

 

7.    Start pump with discharge and suction valves 

open and check for proper operation. Excessive 
noise or vibration is an indication of harmful 
cavitation which is due to insufficient  NPSH (Net   
Positive Suction Head). 

Содержание Isochem GM12 Series

Страница 1: ...Installation Operation Maintenance Instruction All Models Isochem GEARCHEM PUMPS Bulletin No IOM ISO 4000 Rev B...

Страница 2: ......

Страница 3: ...LATION REMOVAL 12 DISASSEMBLY REASSEMBLY PEDESTAL 13 TROUBLESHOOTING 14 PUMP SPECIFICATION CHART 15 EXPLODED VIEW DRAWING GMH8 SERIES 16 GMC12 SERIES 17 GMC16 SERIES 18 PEDESTALS 19 SIGNIFICANT MODEL...

Страница 4: ...ts which can run decoupled without losing their magnetic strength provided magnet temperature does not exceed 450 F 232 C Note If the pump is allowed to run for an extended period of time decoupled hi...

Страница 5: ...er motor rotation before final piping 4 To check system operation installation of vacuum pressure gauges in the suction and discharge lines is recommended 5 Keep suction lines short and straight to mi...

Страница 6: ...draining of the magnetic coupling area because this area will not self drain There is a drain plug in the front housing for access to this area OPERATION 1 Prior to operation make sure all suction pi...

Страница 7: ...ored to original performance by replacing the idler gear alone Note Extended life bearings must be used only with extended life shafts 1 When changing a pump from one service to another be sure to che...

Страница 8: ...gnets It is difficult to remove small particles and larger objects could be attracted with enough force to break the magnets Be careful during disassembly and reassembly of the drive and driven magnet...

Страница 9: ...s 4 5 11 The gears can be removed from the shafts by removing one of the retaining rings and sliding the gear off the shaft 12 Inspect all parts for signs of wear or damage The maximum diametrical cle...

Страница 10: ...S SD2580 DISASSEMBLY 1 Close discharge and suction valves 2 Disconnect power source to motor 3 Flush and drain pump then remove pump from the piping Do not forget to drain the can area through the fro...

Страница 11: ...the pump drive shaft in the order listed retaining ring Item 14 key Item 8 driven magnet assembly Item 18 with the short hub side towards the front housing and retaining ring Item 14 Note Only new re...

Страница 12: ...em 28 If the pump has the double can option remove the nipples Item 66 first then the double can Item 27 The double can has an integral can ring welded to it Now the containment can Item 26 can be rem...

Страница 13: ...n without binding 9 Reinstall pump in system open inlet and discharge valves and check for leaks Start pump Monitor pump for 5 10 minutes for signs of binding excessive noise and high motor amperage d...

Страница 14: ...part with a screwdriver or hand chisel but this should be done very carefully with only nominal force 3 In most instances the heat transfer cement adheres to the pump and not the inner surfaces of the...

Страница 15: ...riction 5 Thin liquid or accept lower flow 6 Correctly set or repair relief valve 7 Increase suction pressure 8 Inspect and repair as required PUMP GRADUALLY LOSES PRIME 1 Air leak in suction 2 Suctio...

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Страница 39: ...38 Installation Operation Maintenance Instruction All Models Isochem GEARCHEM PUMPS Bulletin No IOM ISO 4000 Rev B ADDENDUM 7 2015...

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Страница 108: ...hem GEARCHEM PUMPS Bulletin No IOM ISO 4000 Rev B All Models Pulsafeeder Inc A unit of IDEX Corporation 2883 Brighton Hnrietta Town Line Road Rochester NY 14623 1 585 292 8000 www pulsa com pulsa idex...

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