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INTRODUCTION

 

 

Isochem Series pumps use sealless technology 
which eliminates the need for a rotary mechanical 
seal and enables the pump to handle hazardous 
fluids safely with zero leakage. 

 

Some Isochem Gear pumps accept standard NEMA 
56C and 143/5TC motors. This enables the pumps 
to be close coupled which provides greater 
assembled strength, complete enclosure of all 
moving parts and compact design. This also 
eliminates the need for special base plate 
mountings, couplings or complicated drives. 

Isochem Gear pumps are also available to accept   
standard large flange C face metric motors with feet 
in 71, 80 and 90 L frame sizes. 

 

All Isochem pumps transmit rotation from the motor 

shaft to the pump shaft by means of a magnetic 
drive coupling. The principle of operation of the 
magnetic drive coupling is that an encapsulated 
driven magnet assembly is mounted on the end of 
the pump shaft. It is then contained by a closed end 
"can" which seals against the pump front housing 
with a static Teflon O-ring. Then a drive magnet 
assembly attached to an electric motor shaft rotates 
around the containment can. When the drive 
magnet assembly rotates, lines of magnetic force 
cause the driven magnet assembly to rotate which 
in turn causes the pump shaft to rotate. 

 

The magnetic drive couplings for all Isochem Series 

are designed for satisfactory operation of the pump.    
The magnetic couplings have a built in safety 
feature which allows them to "decouple" if the 
coupling torque limit (listed in the pump 
specification chart) is exceeded. This could happen 
if a piece of foreign material were to jam the pump   
gears or if unusually high torque was developed on   
pump start-up. Unlike many other magnetic drive 
pumps Isochem pumps use permanent, rare earth 
magnets which can  run decoupled without losing 
their magnetic strength provided magnet 
temperature does not exceed 450°F (232°C).  

Note: If the pump is allowed to run for an 

extended period of time decoupled, high 
temperatures could be generated which 
ultimately would cause the loss of magnetic 
strength. 

Isochem pumps have all the standard features of 
ECO Gearchem pumps such as continuous operation 
over wide temperature and pressure variations, self-
priming, constant volume pulsation free flow, able to 
handle wide viscosity variations and ease of 
inspection and maintenance. 

 

To achieve successful operation and maximum life 

from your pump make sure that the pump is 
compatible with the service and operating conditions 
of your application. The pump materials of 
construction and other details are specified by the 
pump model number. This along with the "Significant 
Model Numbering System and Selection Table" will 
fully describe the components of the pump. 

 

EQUIPMENT INSPECTION

 

 

1.  Check all equipment for completeness 

against the order and for any evidence of 
shipping damage. Shortages or damage 
should be reported immediately to the carrier 
and to your Isochem representative. 

 

2.  If  the pump is not going to be installed 

immediately, the following steps should be 
taken: 

o

 

Leave pump in original shipping 
carton. 

o

 

Store indoors in a dry ambient 
atmosphere. Avoid temperature 
variations.

 

o

 

Leave all shipping plugs in place. 

o

 

Contact the motor manufacturer for 
specific motor storage information. 

 

3.  These instructions should be read carefully 

by the personnel responsible for installation, 
operation and maintenance of the equipment 
and kept in a convenient place for ready 
reference. It is recommended that a copy of 
the Isochem order be kept with this manual 
as well as a written record of the pump 
model and serial number which is on the 
name tag attached to the pump. A space 
has been provided inside the front cover of   
the manual to record these numbers. 

Содержание Isochem GM12 Series

Страница 1: ...Installation Operation Maintenance Instruction All Models Isochem GEARCHEM PUMPS Bulletin No IOM ISO 4000 Rev B...

Страница 2: ......

Страница 3: ...LATION REMOVAL 12 DISASSEMBLY REASSEMBLY PEDESTAL 13 TROUBLESHOOTING 14 PUMP SPECIFICATION CHART 15 EXPLODED VIEW DRAWING GMH8 SERIES 16 GMC12 SERIES 17 GMC16 SERIES 18 PEDESTALS 19 SIGNIFICANT MODEL...

Страница 4: ...ts which can run decoupled without losing their magnetic strength provided magnet temperature does not exceed 450 F 232 C Note If the pump is allowed to run for an extended period of time decoupled hi...

Страница 5: ...er motor rotation before final piping 4 To check system operation installation of vacuum pressure gauges in the suction and discharge lines is recommended 5 Keep suction lines short and straight to mi...

Страница 6: ...draining of the magnetic coupling area because this area will not self drain There is a drain plug in the front housing for access to this area OPERATION 1 Prior to operation make sure all suction pi...

Страница 7: ...ored to original performance by replacing the idler gear alone Note Extended life bearings must be used only with extended life shafts 1 When changing a pump from one service to another be sure to che...

Страница 8: ...gnets It is difficult to remove small particles and larger objects could be attracted with enough force to break the magnets Be careful during disassembly and reassembly of the drive and driven magnet...

Страница 9: ...s 4 5 11 The gears can be removed from the shafts by removing one of the retaining rings and sliding the gear off the shaft 12 Inspect all parts for signs of wear or damage The maximum diametrical cle...

Страница 10: ...S SD2580 DISASSEMBLY 1 Close discharge and suction valves 2 Disconnect power source to motor 3 Flush and drain pump then remove pump from the piping Do not forget to drain the can area through the fro...

Страница 11: ...the pump drive shaft in the order listed retaining ring Item 14 key Item 8 driven magnet assembly Item 18 with the short hub side towards the front housing and retaining ring Item 14 Note Only new re...

Страница 12: ...em 28 If the pump has the double can option remove the nipples Item 66 first then the double can Item 27 The double can has an integral can ring welded to it Now the containment can Item 26 can be rem...

Страница 13: ...n without binding 9 Reinstall pump in system open inlet and discharge valves and check for leaks Start pump Monitor pump for 5 10 minutes for signs of binding excessive noise and high motor amperage d...

Страница 14: ...part with a screwdriver or hand chisel but this should be done very carefully with only nominal force 3 In most instances the heat transfer cement adheres to the pump and not the inner surfaces of the...

Страница 15: ...riction 5 Thin liquid or accept lower flow 6 Correctly set or repair relief valve 7 Increase suction pressure 8 Inspect and repair as required PUMP GRADUALLY LOSES PRIME 1 Air leak in suction 2 Suctio...

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Страница 39: ...38 Installation Operation Maintenance Instruction All Models Isochem GEARCHEM PUMPS Bulletin No IOM ISO 4000 Rev B ADDENDUM 7 2015...

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Страница 108: ...hem GEARCHEM PUMPS Bulletin No IOM ISO 4000 Rev B All Models Pulsafeeder Inc A unit of IDEX Corporation 2883 Brighton Hnrietta Town Line Road Rochester NY 14623 1 585 292 8000 www pulsa com pulsa idex...

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