PSG Dover WILDEN PRO-FLO P2 Скачать руководство пользователя страница 4

 

WIL-10181-E-07

 

Wilden

®

 

Precautions - Read First!

 

 
 

WARNING: 

Do not apply compressed air to the exhaust port 

 

pump will not function.

 

CAUTION: 

Do not over-lubricate air supply 

 excess lubrication 

will reduce pump performance. Pump is pre-lubed.

 

TEMPERATURE LIMITS: 

 

Polypropylene  

0°C to 79°C  

32°F to 175°F 

PVDF  

12°C to 107°C  

10°F to 225°F 

PFA  

7°C to 107°C  

20°F to 225°F 

Neoprene  

18°C to 93°C  

0°F to 200°F 

Buna-N  

12°C to 82°C  

10°F to 180°F 

EPDM  

51°C to 138°C  

60°F to 280°F 

FKM  

40°C to 177°C  

40°F to 350°F 

Wil-

Flex™ 

 

40°C to 107°C  

40°F to 225°F 

Saniflex™ 

 

29°C to 104°C  

20°F to 220°F 

Polyurethane  

12°C to 66°C  

10°F to 150°F 

Polytetrafluoroethylene (PTFE)

1

  

4°C to 104°C  

40°F to 220°F 

Nylon  

18°C to 93°C  

0°F to 200°F 

Acetal  

29°C to 82°C  

20°F to 180°F 

SIPD PTFE with Neoprene-backed  

4°C to 104°C  

40°F to 220°F 

SIPD PTFE with EPDM-backed  

10°C to 137°C  

14°F to 280°F 

Polyethylene  

0°C to 70°C  

32°F to 158°F 

Geolast

®

  

40°C to 82°C  

40°F to 180°F 

4°C to 149°C (40°F to 300°F) - 13 mm (1/2") and 25 mm (1") models only.

 

NOTE: 

Not all materials are available for all models. See "Wilden Pump Designation System 

on page 5 for material options for your pump.

 

NOTE

: Not all materials are available for all models. Refer to  

Section 2 for material options for your pump. 

CAUTION: 

When choosing pump materials, be sure to check the 

temperature limits for all wetted components. Example: FKM has a 

maximum limit of 178°C (350°F), but polypropylene has a maximum 

limit of only 79°C (175°F). 

CAUTION: 

Maximum temperature limits are based upon mechanical 

stress only. Certain chemicals will significantly reduce maximum safe 

operating temperatures. Consult Chemical Resistance Guide (E4) for 

chemical compatibility and temperature limits.

 

CAUTION: 

Prevention of static sparking 

 If static 

sparking occurs, fire or explosion could result. Pump, 

valves, and containers must be grounded to a proper 

grounding point when handling flammable fluids and 

whenever discharge of static electricity is a hazard.

 

CAUTION: 

Do not exceed 8.6 bar (125 psig) air  

supply pressure.

 

CAUTION: 

The process fluid and cleaning fluids 

must be chemically compatible with all wetted pump 

components. Consult Chemical Resistance Guide 

(E4).

 

CAUTION: 

Pumps should be thoroughly flushed 

before installing into process lines. FDA- and USDA 

approved pumps should be cleaned and/or sanitized 

before being used.

 

CAUTION: 

Always wear safety glasses when 

operating pump. If diaphragm rupture occurs, 

material being pumped may be forced out air 

exhaust.

 

CAUTION: 

Before any maintenance or repair is attempted, 

the compressed air line to the pump should be disconnected 

and all air pressure allowed to bleed from pump. Disconnect 

all intake, discharge and air lines. Drain the pump by turning  

it upside down and allowing any fluid to flow into a suitable 

container. 

CAUTION: 

Blow out air line for 10 to 20 seconds before 

attaching to pump to make sure all pipeline debris is clear. 

Use an in-

line air filter. A 5μ (micron) air filter is 

recommended. 

CAUTION: 

Pro-Flo pumps cannot be used in submersible 

applications 

NOTE: 

When installing PTFE diaphragms, it is 

important to tighten outer pistons simultaneously 

(turning in opposite directions) to ensure tight fit. 

(See torque specifications in Section 7.)

 

NOTE: 

Before starting disassembly, mark a line from 

each liquid chamber to its corresponding air chamber. 

This line will assist in proper alignment during 

reassembly.

 

CAUTION: 

Tighten all hardware prior to installation. 

 

 

 

Section 1 

Содержание WILDEN PRO-FLO P2

Страница 1: ...EOM ENGINEERING OPERATION MAINTENANCE P2 Clamped Metal Pump WIL 10181 E 07 Where InnovationFlows Bar code...

Страница 2: ...TPE Fitted 8 P2 Reduced Stroke PTFE Fitted 9 P2 Full Stroke PTFE Fitted 9 Suction Lift Curves 10 Section 6 Suggested Installation Operation 11 Maintenance and Troubleshooting Section 7 Disassembly Re...

Страница 3: ...ifornia LLC Wil Flex is a trademark of PSG California LLC Saniflex is a trademark of PSG California LLC All trademarks names logos and service marks collectively trademarks in this document are regist...

Страница 4: ...mical Resistance Guide E4 for chemical compatibility and temperature limits CAUTION Prevention of static sparking If static sparking occurs fire or explosion could result Pump valves and containers mu...

Страница 5: ...ite Dot WF WIL FLEX Orange Dot VALVE SEATS A ALUMINUM S STAINLESS STEEL VALVE SEAT O RINGS BN BUNA N Red Dot EP EPDM FS SANIFLEX Hytrel Cream 1 3 NE NEOPRENE PU POLYURETHANE Clear TF PTFE White 1 2 3...

Страница 6: ...hamber and mani fold of the pump These same hydraulic forces lift the discharge valve ball off its seat while the opposite discharge valve ball is forced onto its seat forcing fluid to flow through th...

Страница 7: ...F 28 1 1 G 81 3 2 H 124 4 9 J 163 6 4 K 302 11 9 L 203 8 0 M 173 6 8 N 104 4 1 P 127 5 0 R 28 1 1 S 10 0 4 REV A DIMENSIONS ITEM METRIC mm STANDARD inch A 274 10 8 B 38 1 5 C 163 6 4 D 254 10 0 E 284...

Страница 8: ...mps should be specified so that daily operation parameters will fall in the center of the pump s performance curve P2 METAL TPE FITTED ShipWeight Aluminum 9 kg 20 lb Stainless Steel 17 kg 37 lb Air In...

Страница 9: ...ce pumps should be specified so that daily operation parameters will fall in the center of the pump s performance curve P2 METAL FULL STROKE PTFE FITTED ShipWeight Aluminum 9 kg 20 lb Stainless Steel...

Страница 10: ...at 305 m 1 000 above sea level This chart is meant to be a guide only There are many variables that can affect your pump s operating characteristics The number of intake and discharge elbows viscosit...

Страница 11: ...ing volume by counting the number of strokes per minute and then multiplying that figure by the displacement per stroke Muffler Using the standard Wilden muffler sound levels are reduced below OSHA sp...

Страница 12: ...Anair regulator isusedto regulate air pressure A needle valve is used to regulate volume Pump discharge rate also can be controlled by throttling the pump discharge by partially closing a valve in th...

Страница 13: ...7 Check for any broken inner piston that would cause the air valve spool to be unable to shift Pump runs but little or no product flows 1 Check for pumpcavitation Slowpumpspeeddownto allow thick mater...

Страница 14: ...allowing any fluid to flow into a suitable container Be aware of any hazardous effects of contact with your process fluid NOTE The model photographed for these instructions is a Pro Flo version and in...

Страница 15: ...Step 7 Using a 1 2 box end wrench remove the large clamp bands With the clamp bands removed lift the liquid chamber away from the center section Step 8 Using an 3 4 wrench or rotating the diaphragm b...

Страница 16: ...e allowed to bleed from the pump Disconnect all intake discharge and air lines Drain the pump by turning it upside down and allowing any fluid to flow into a suitable container Be aware of any hazardo...

Страница 17: ...ool retaining snap ring on both sides of center section with snap ring pliers Step 6 Remove pilot spool assembly from center section Step 7 Using an O ring pick gently remove the pilot spool retaining...

Страница 18: ...sibility of seizing during tightening Level the water chamber side of the intake discharge manifold to ensure a proper sealing surface This is most easily accomplished by placing them on a flat surfac...

Страница 19: ...h greater ease 5 With the seal clamped in the pliers insert the seal into the bushing bore and position the bottom of the seal into the correct groove When the bottom of the seal is seated in the groo...

Страница 20: ...WIL 10181 E 07 Wilden 20 EXPLODED VIEW AND PARTS LISTING P2 METAL RUBBER TPE FITTED EXPLODED VIEW Section 8...

Страница 21: ...02 5088 03 70P 22 Bolt RHSN 3 8 16 X 8 1 2 4 02 6080 08 02 6080 03 02 6080 03 02 6080 08 02 6080 03 02 6080 03 23 Manifold Discharge NPT 1 02 5024 01 02 5024 03 N A 02 5024 01 02 5024 03 N A Manifold...

Страница 22: ...WIL 10181 E 07 Wilden 22 EXPLODED VIEW AND PARTS LISTING P2 METAL SANIFLO 1935 2004 EC EXPLODED VIEW...

Страница 23: ...6661 10 08 6661 10 22 RHSN Bolt Liquid Chamber 3 8 16 X 8 1 2 4 02 6080 03 02 6080 03 23 Washer Flat 392 X 875 X 062 4 08 6720 07 70 08 6720 07 70 24 Wing Nut 3 8 16 4 08 6671 10 08 6671 10 Valve Bal...

Страница 24: ...2 1040 55 white N A N A 02 1080 55 white N A 02 1200 55 white Saniflex 02 1010 56 cream 02 1060 56 cream 02 1065 56 cream 02 1080 56 cream N A 02 1200 56 cream Food Grade Wil Flex 02 1010 57 2 orange...

Страница 25: ...WIL 10181 E 07 Wilden...

Страница 26: ...WIL 10181 E 07 Wilden Notes...

Страница 27: ...WIL 10181 E 07 Wilden Notes...

Страница 28: ...Terrace CA 92313 5651 USA P 1 909 422 1730 F 1 909 783 3440 psgdover com Where Innovation Flows PSG reserves the right to modifythe information and illustrations contained in this document without pr...

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