PSG Dover WILDEN PRO-FLO P2 Скачать руководство пользователя страница 18

 

 

WIL-10181-E-07

 

Wilden

®

 

18 

Disassembly / Reassembly

 

 

Reassembly Hints & Tips

 

Upon performing applicable maintenance to the air 

distribution system, the pump can now be reassembled. 

Please refer to the disassembly instructions beginning on 

page 14 for photos and parts placement.

 

To reassemble the pump, follow the disassembly 
instructions in reverse order. The air distribution system 

needs to be assembled first (beginning on page 16), then 
the diaphragms and finally the wetted path. The applicable 
torque specifications are on this page.

 

The following tips will assist in the assembly process:

 

 

Clean the inside of the center section  
shaft bore to ensure no damage is done  
to new seals. 

 

Stainless bolts should be lubed to reduce 
the possibility of seizing during tightening. 

 

Level the water chamber side of the 
intake/discharge manifold to ensure a 
proper sealing surface. This is most easily 
accomplished by placing them on a flat 

 

surface prior to tightening their clamp 
bands to the desired torque (see below  
for Torque Specifications). 

 

 

 

Be sure to tighten outer pistons simultaneously on PTFE-fitted 
pumps  
to ensure proper torque values. 

 

Ensure proper mating of liquid chambers to manifolds 
prior to tightening vertical bolts. Overhang should be 
equal on both sides. 

 

Apply a small amount of Loctite 242 to the shaft interval 
threads before the diaphragm assembly. 

 

Concave side of disc spring in diaphragm assembly 
faces toward shaft.

 

 

PRO-FLO

® 

MAXIMUM TORQUE SPECIFICATIONS 

 

Description of Part

 

 

 

Torque

 

 

Air Valve, Pro-Flo

®

 

 

3.1 N.m (27 in-lb) 

 

Air Inlet, Reducer Bushing 

 

10.9 N.m (8 ft-lb) 

 

Outer Piston, Rubber and PTFE-fitted 

 

40.7 N.m (30 ft-lb) 

 

Vertical Bolts 

 

31.1 N.m (23 ft-lb) 

 

 
 
 

Содержание WILDEN PRO-FLO P2

Страница 1: ...EOM ENGINEERING OPERATION MAINTENANCE P2 Clamped Metal Pump WIL 10181 E 07 Where InnovationFlows Bar code...

Страница 2: ...TPE Fitted 8 P2 Reduced Stroke PTFE Fitted 9 P2 Full Stroke PTFE Fitted 9 Suction Lift Curves 10 Section 6 Suggested Installation Operation 11 Maintenance and Troubleshooting Section 7 Disassembly Re...

Страница 3: ...ifornia LLC Wil Flex is a trademark of PSG California LLC Saniflex is a trademark of PSG California LLC All trademarks names logos and service marks collectively trademarks in this document are regist...

Страница 4: ...mical Resistance Guide E4 for chemical compatibility and temperature limits CAUTION Prevention of static sparking If static sparking occurs fire or explosion could result Pump valves and containers mu...

Страница 5: ...ite Dot WF WIL FLEX Orange Dot VALVE SEATS A ALUMINUM S STAINLESS STEEL VALVE SEAT O RINGS BN BUNA N Red Dot EP EPDM FS SANIFLEX Hytrel Cream 1 3 NE NEOPRENE PU POLYURETHANE Clear TF PTFE White 1 2 3...

Страница 6: ...hamber and mani fold of the pump These same hydraulic forces lift the discharge valve ball off its seat while the opposite discharge valve ball is forced onto its seat forcing fluid to flow through th...

Страница 7: ...F 28 1 1 G 81 3 2 H 124 4 9 J 163 6 4 K 302 11 9 L 203 8 0 M 173 6 8 N 104 4 1 P 127 5 0 R 28 1 1 S 10 0 4 REV A DIMENSIONS ITEM METRIC mm STANDARD inch A 274 10 8 B 38 1 5 C 163 6 4 D 254 10 0 E 284...

Страница 8: ...mps should be specified so that daily operation parameters will fall in the center of the pump s performance curve P2 METAL TPE FITTED ShipWeight Aluminum 9 kg 20 lb Stainless Steel 17 kg 37 lb Air In...

Страница 9: ...ce pumps should be specified so that daily operation parameters will fall in the center of the pump s performance curve P2 METAL FULL STROKE PTFE FITTED ShipWeight Aluminum 9 kg 20 lb Stainless Steel...

Страница 10: ...at 305 m 1 000 above sea level This chart is meant to be a guide only There are many variables that can affect your pump s operating characteristics The number of intake and discharge elbows viscosit...

Страница 11: ...ing volume by counting the number of strokes per minute and then multiplying that figure by the displacement per stroke Muffler Using the standard Wilden muffler sound levels are reduced below OSHA sp...

Страница 12: ...Anair regulator isusedto regulate air pressure A needle valve is used to regulate volume Pump discharge rate also can be controlled by throttling the pump discharge by partially closing a valve in th...

Страница 13: ...7 Check for any broken inner piston that would cause the air valve spool to be unable to shift Pump runs but little or no product flows 1 Check for pumpcavitation Slowpumpspeeddownto allow thick mater...

Страница 14: ...allowing any fluid to flow into a suitable container Be aware of any hazardous effects of contact with your process fluid NOTE The model photographed for these instructions is a Pro Flo version and in...

Страница 15: ...Step 7 Using a 1 2 box end wrench remove the large clamp bands With the clamp bands removed lift the liquid chamber away from the center section Step 8 Using an 3 4 wrench or rotating the diaphragm b...

Страница 16: ...e allowed to bleed from the pump Disconnect all intake discharge and air lines Drain the pump by turning it upside down and allowing any fluid to flow into a suitable container Be aware of any hazardo...

Страница 17: ...ool retaining snap ring on both sides of center section with snap ring pliers Step 6 Remove pilot spool assembly from center section Step 7 Using an O ring pick gently remove the pilot spool retaining...

Страница 18: ...sibility of seizing during tightening Level the water chamber side of the intake discharge manifold to ensure a proper sealing surface This is most easily accomplished by placing them on a flat surfac...

Страница 19: ...h greater ease 5 With the seal clamped in the pliers insert the seal into the bushing bore and position the bottom of the seal into the correct groove When the bottom of the seal is seated in the groo...

Страница 20: ...WIL 10181 E 07 Wilden 20 EXPLODED VIEW AND PARTS LISTING P2 METAL RUBBER TPE FITTED EXPLODED VIEW Section 8...

Страница 21: ...02 5088 03 70P 22 Bolt RHSN 3 8 16 X 8 1 2 4 02 6080 08 02 6080 03 02 6080 03 02 6080 08 02 6080 03 02 6080 03 23 Manifold Discharge NPT 1 02 5024 01 02 5024 03 N A 02 5024 01 02 5024 03 N A Manifold...

Страница 22: ...WIL 10181 E 07 Wilden 22 EXPLODED VIEW AND PARTS LISTING P2 METAL SANIFLO 1935 2004 EC EXPLODED VIEW...

Страница 23: ...6661 10 08 6661 10 22 RHSN Bolt Liquid Chamber 3 8 16 X 8 1 2 4 02 6080 03 02 6080 03 23 Washer Flat 392 X 875 X 062 4 08 6720 07 70 08 6720 07 70 24 Wing Nut 3 8 16 4 08 6671 10 08 6671 10 Valve Bal...

Страница 24: ...2 1040 55 white N A N A 02 1080 55 white N A 02 1200 55 white Saniflex 02 1010 56 cream 02 1060 56 cream 02 1065 56 cream 02 1080 56 cream N A 02 1200 56 cream Food Grade Wil Flex 02 1010 57 2 orange...

Страница 25: ...WIL 10181 E 07 Wilden...

Страница 26: ...WIL 10181 E 07 Wilden Notes...

Страница 27: ...WIL 10181 E 07 Wilden Notes...

Страница 28: ...Terrace CA 92313 5651 USA P 1 909 422 1730 F 1 909 783 3440 psgdover com Where Innovation Flows PSG reserves the right to modifythe information and illustrations contained in this document without pr...

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