PSG Dover WILDEN PRO-FLO P2 Скачать руководство пользователя страница 12

 

 

WIL-10181-E-07

 

Wilden

®

 

12 

Suggested Installation, Operation, Maintenance and Troubleshooting

 

 

 

 

 

 
 

 

 

 

 

 
 

 

 

 

 
 

 

 

 

 

 
 

 

 

 

 

NOTE: 

In the event of a power failure, close the shut- 

off valve if you do not want the pump to restart when the 
power returns.

 

Air-Operated Pumps: 

To stop the pump from operating in an 

emergency situation, simply close the shut-off valve (user-

supplied) installed in the air supply line. A properly functioning 
valve will stop the air supply to the pump, therefore stopping  
output. This shut-off valve should be located far enough away 

from the pumping equipment such that it can be reached safely  
in an emergency situation.

 

Operation

 

The Pro-Flo pumps are pre-lubricated and do not require in- line 

lubrication. Additional lubrication will not damage the pump.

 

However, if the pump is heavily lubricated by an external source, 

the pump’s internal 

lubrication maybe washed away. If the pump 

is then moved to a nonlubricated location, it may need to be 
disassembled and re-lubricated as described in "Disassembly/ 

Reassembly" on page 14.

 

Pump discharge rate can be controlled by limiting the volume and/or 
pressure of the air supply to the pump. An air regulator is used to

 

 

 

 

 

 
 

 

 

 

 

 
 

 

 

 

 
 

 

 

 

 

 
 

 

 

regulate air pressure. A needle valve is used to regulate volume. 
Pump discharge rate also can be controlled by throttling the pump 
discharge by partially closing a valve in the discharge line of the 

pump. This action increases friction loss, which reduces flow rate. 
(See "Performance " on page 8.) This is useful when the need exists to 

control the pump from a remote location. When the pump discharge 
pressure equals or exceeds the air supply pressure, the pump will 
stop. No bypass or pressure relief valve is needed, and pump 

damage will not occur. The pump has reached a 

“deadhead” 

situation 

and can be restarted by reducing the fluid discharge pressure or 
increasing the air inlet pressure. Wilden Pro-Flo pumps run solely on 

compressed air and do not generate heat.

 

Therefore, your process fluid temperature will not be affected. 

Maintenance and Inspections

 

Because each application is unique, maintenance schedules maybe 

different for every pump. Frequency of use, line pressure, viscosity 
and abrasiveness of process fluid all affect the parts life of a Wilden 
pump. Periodic inspections have been found to offer the best means 

for preventing unscheduled pump downtime. Personnel familiar with 

the pump’s construction and 

service should be informed of any 

abnormalities that are detected during operation.

 

 

Содержание WILDEN PRO-FLO P2

Страница 1: ...EOM ENGINEERING OPERATION MAINTENANCE P2 Clamped Metal Pump WIL 10181 E 07 Where InnovationFlows Bar code...

Страница 2: ...TPE Fitted 8 P2 Reduced Stroke PTFE Fitted 9 P2 Full Stroke PTFE Fitted 9 Suction Lift Curves 10 Section 6 Suggested Installation Operation 11 Maintenance and Troubleshooting Section 7 Disassembly Re...

Страница 3: ...ifornia LLC Wil Flex is a trademark of PSG California LLC Saniflex is a trademark of PSG California LLC All trademarks names logos and service marks collectively trademarks in this document are regist...

Страница 4: ...mical Resistance Guide E4 for chemical compatibility and temperature limits CAUTION Prevention of static sparking If static sparking occurs fire or explosion could result Pump valves and containers mu...

Страница 5: ...ite Dot WF WIL FLEX Orange Dot VALVE SEATS A ALUMINUM S STAINLESS STEEL VALVE SEAT O RINGS BN BUNA N Red Dot EP EPDM FS SANIFLEX Hytrel Cream 1 3 NE NEOPRENE PU POLYURETHANE Clear TF PTFE White 1 2 3...

Страница 6: ...hamber and mani fold of the pump These same hydraulic forces lift the discharge valve ball off its seat while the opposite discharge valve ball is forced onto its seat forcing fluid to flow through th...

Страница 7: ...F 28 1 1 G 81 3 2 H 124 4 9 J 163 6 4 K 302 11 9 L 203 8 0 M 173 6 8 N 104 4 1 P 127 5 0 R 28 1 1 S 10 0 4 REV A DIMENSIONS ITEM METRIC mm STANDARD inch A 274 10 8 B 38 1 5 C 163 6 4 D 254 10 0 E 284...

Страница 8: ...mps should be specified so that daily operation parameters will fall in the center of the pump s performance curve P2 METAL TPE FITTED ShipWeight Aluminum 9 kg 20 lb Stainless Steel 17 kg 37 lb Air In...

Страница 9: ...ce pumps should be specified so that daily operation parameters will fall in the center of the pump s performance curve P2 METAL FULL STROKE PTFE FITTED ShipWeight Aluminum 9 kg 20 lb Stainless Steel...

Страница 10: ...at 305 m 1 000 above sea level This chart is meant to be a guide only There are many variables that can affect your pump s operating characteristics The number of intake and discharge elbows viscosit...

Страница 11: ...ing volume by counting the number of strokes per minute and then multiplying that figure by the displacement per stroke Muffler Using the standard Wilden muffler sound levels are reduced below OSHA sp...

Страница 12: ...Anair regulator isusedto regulate air pressure A needle valve is used to regulate volume Pump discharge rate also can be controlled by throttling the pump discharge by partially closing a valve in th...

Страница 13: ...7 Check for any broken inner piston that would cause the air valve spool to be unable to shift Pump runs but little or no product flows 1 Check for pumpcavitation Slowpumpspeeddownto allow thick mater...

Страница 14: ...allowing any fluid to flow into a suitable container Be aware of any hazardous effects of contact with your process fluid NOTE The model photographed for these instructions is a Pro Flo version and in...

Страница 15: ...Step 7 Using a 1 2 box end wrench remove the large clamp bands With the clamp bands removed lift the liquid chamber away from the center section Step 8 Using an 3 4 wrench or rotating the diaphragm b...

Страница 16: ...e allowed to bleed from the pump Disconnect all intake discharge and air lines Drain the pump by turning it upside down and allowing any fluid to flow into a suitable container Be aware of any hazardo...

Страница 17: ...ool retaining snap ring on both sides of center section with snap ring pliers Step 6 Remove pilot spool assembly from center section Step 7 Using an O ring pick gently remove the pilot spool retaining...

Страница 18: ...sibility of seizing during tightening Level the water chamber side of the intake discharge manifold to ensure a proper sealing surface This is most easily accomplished by placing them on a flat surfac...

Страница 19: ...h greater ease 5 With the seal clamped in the pliers insert the seal into the bushing bore and position the bottom of the seal into the correct groove When the bottom of the seal is seated in the groo...

Страница 20: ...WIL 10181 E 07 Wilden 20 EXPLODED VIEW AND PARTS LISTING P2 METAL RUBBER TPE FITTED EXPLODED VIEW Section 8...

Страница 21: ...02 5088 03 70P 22 Bolt RHSN 3 8 16 X 8 1 2 4 02 6080 08 02 6080 03 02 6080 03 02 6080 08 02 6080 03 02 6080 03 23 Manifold Discharge NPT 1 02 5024 01 02 5024 03 N A 02 5024 01 02 5024 03 N A Manifold...

Страница 22: ...WIL 10181 E 07 Wilden 22 EXPLODED VIEW AND PARTS LISTING P2 METAL SANIFLO 1935 2004 EC EXPLODED VIEW...

Страница 23: ...6661 10 08 6661 10 22 RHSN Bolt Liquid Chamber 3 8 16 X 8 1 2 4 02 6080 03 02 6080 03 23 Washer Flat 392 X 875 X 062 4 08 6720 07 70 08 6720 07 70 24 Wing Nut 3 8 16 4 08 6671 10 08 6671 10 Valve Bal...

Страница 24: ...2 1040 55 white N A N A 02 1080 55 white N A 02 1200 55 white Saniflex 02 1010 56 cream 02 1060 56 cream 02 1065 56 cream 02 1080 56 cream N A 02 1200 56 cream Food Grade Wil Flex 02 1010 57 2 orange...

Страница 25: ...WIL 10181 E 07 Wilden...

Страница 26: ...WIL 10181 E 07 Wilden Notes...

Страница 27: ...WIL 10181 E 07 Wilden Notes...

Страница 28: ...Terrace CA 92313 5651 USA P 1 909 422 1730 F 1 909 783 3440 psgdover com Where Innovation Flows PSG reserves the right to modifythe information and illustrations contained in this document without pr...

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