10
6.0
Setup and Assembly
WARNING:
Read and understand the entire contents of this manual
before attempting assembly or operation. Failure to comply
may cause serious injury.
6.1
Unpacking and clean up
Remove all contents from shipping crate and compare parts to
the contents list in this manual. If shipping damage or any part
shortages are identified, contact your distributor. Do not
discard crate or packing material until machine is assembled
and running satisfactorily.
Clean all rust protected surfaces with kerosene or a light
solvent. Do not use lacquer thinner, paint thinner or gasoline,
as these can damage plastic components and painted surfaces.
6.2
Shipping contents
1
Machine
1
Cabinet
stand
(Optional,
PBD3069-807
)
1
Coolant
facility
(Optional,
59500112
)
1
Machine lamp
1
160mm
3-jaw
universal
chuck
(PBD3069-125
)
1
160mm
4-jaw
chuck
(Optional, PBD3069-165
)
1
265mm
face
plate
(Optional,
PBD3069-166
)
1
Chuck guard
1
4-way tool post
1
Tool post guard
1
Set of change gears
1
Threading dial
1
MT5
fixed
centre
(PBD3069-564
)
1
MT3
fixed
centre
(PBD3069-565
1
MT3
live
centre
(PBD3069-566
)
1
Steady
rest
(
PBD3069-714
)
1
Follow
rest
(Optional,
PBD3069-715
)
1
Operating tools in tool box
1
Lead screw guard
1
Oil can
1
Operating instructions and parts manual
6.3
Assembly
The machine comes completely assembled.
Install the drive belt (V-belt).
Inspect that all fasteners are tight.
6.4
Initial lubrication
The machine must be serviced at all lubrication points before it is
placed into service (see chapter 11.1 for lubrication).
6.5
Installation
Unbolt the lathe from the shipping crate bottom.
Use heavy duty fibre belt for lifting the machine off the pallet.
Warning:
The machine is heavy (402kg)!
Assure the sufficient load capacity and proper condition of your
lifting devices.
Never step underneath suspended loads.
To avoid tipping, the machine must be bolted down with four
anchor bolts (not provided).
To avoid twisting the bed, make sure the setup surface is
absolutely flat and level.
Loosen anchor bolts, shim and tighten bolts if needed.
The machine must be level to be accurate!
7.0
Electrical Connections
WARNING:
All electrical connections must be done by a qualified
electrician in compliance with all local codes and ordinances.
Failure to comply may result in serious injury.
The PBD-3069 Metal Lathes are rated at 1~230V, PE, 50Hz
power supply. The machines come with a plug designed for
use on a circuit with a
grounded outlet.
Mains connection and any extension cords and plugs used
must comply with the information on the machine license
plate.
The mains connection must have a 16A surge-proof fuse.
Only use extension cords marked H07RN-F, with wires 1,5mm
2
or more.
The total length of cord may not exceed 18 Meter
Power cords and plugs must be free from defects.
Connections and repairs to the electrical equipment may only
be carried out by qualified electricians.
The machine is equipped with 2.3m power cord and plug.
Before connecting to power source, be sure main switch is in
off position.
7.1
Grounding instructions
This tool must be grounded. In the event of a malfunction or
breakdown, grounding provides a path of least resistance for
electric current to reduce the risk of electric shock. This tool is
equipped with an electric cord having an equipment-
grounding conductor and a grounding plug. The plug must be
inserted into an appropriate outlet that is properly installed
and grounded in accordance with all local codes and
ordinances.
WARNING:
Improper connection of the equipment-grounding conductor
can result in a risk of electric shock. Check with a qualified
electrician or service person if you are in doubt as to whether
(see end of document for detailed content)
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