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M-43-25 

 

 

 

 

 

LUF-Series Lufran Manual 

Revision  - Date 03-01-04-18                                                                                   Standard outlet, Standard Interface 

Engineering Information (Continued): 

Alarms: 

The following section describes each of the alarm conditions that may occur on the LUF-series Lufran 
fluoropolymer inline water heater. 

 

Alarms 

Menu 

Alarm History Menu 

Description 

Ground Fault  Ground Fault 

A ground fault has occurred somewhere in the unit.  This may 
be caused by a failed component.  The cause of the ground 
fault must be identified and corrected before the heater is reset. 

Col # 
Overtemp  
(1-4) 

Column # Overtemp 

The water temperature inside the heating column has risen 
above the setting of the associated SLC module in the SLC 
CONFIGURATION display.  This may be caused by lack of 
water flow, a failed SSR or a failed sensor.   
When the element temperature falls below the setting of the 
SLC module, the unit can be reset.   

Element # 
Overtemp 
(1-4) 

Element # Overtemp 

The element temperature has risen above the setting of the 
associated SLC module in the SLC CONFIGURATION display.  
This may be caused by lack of water flow to the unit, a failed 
SSR or a failed t/c sensor.   
When the element temperature falls below the setting of the 
SLC module, the unit can be reset. 

Outlet TC 
Open Circuit 

Process Sensor 
Disconnected 

The outlet process temperature sensor has failed (open).  The 
process temperature sensor must be replaced.  This may also 
be caused by a disconnected sensor connection. 

Element # 
TC Open 
Circuit  
(1-4) 

Element # Sensor 
Disconnected 

The element over-temperature sensor has failed (open).  The 
sensor must be replaced.  This may also be caused by a 
disconnected sensor connection. 

PLC Battery 
Fault 

PLC Battery Fault 

The backup battery for the PLC is measuring low-voltage or has 
lost it’s charge. The battery must be replaced. 

PLC Comm. 
Fault 

Communication Error 

PLC communications to the ADAM module, TC1 module or 
SLC modules has been interrupted. Check modules for power 
or disconnected wiring. 

PRV Fault 

Pressure Relief Valve 

The liquid sensor mounted in the pressure relief valve (PRV) 
discharge tube has detected liquid in the discharge tube.  This 
is caused by high water pressure applied to the unit.  This may 
be caused by inlet water pressure exceeding 6.9 bar (100 psi). 
When the water pressure drops to an acceptable level and the 
PRV closes, the unit can be reset. 

Column # TC 
Open Circuit 
(1-4) 

Column # Sensor 
Disconnected 

One  of the column TC sensors has failed (open).  The sensor 
must be replaced.  This may also be caused by a disconnected 
sensor connection. 

Humidity 
Fault 

Humidity Fault 

There is moisture detected in the humidistat connected to the 
purge gas outlet of the heater. This may be caused by a 
ruptured tube or a leaking seal in the heating column, or a 
normal heater response following an extended shutdown 
period. 
In most cases this leak can not be repaired and the heating 
column must be replaced.  If restarting the heater following an 
extended shutdown period, exhaust the purge gas for 8-hours 
before attempting to reset the unit. 

 
 

 

Содержание Lufran LUF Series

Страница 1: ...TM Fluoropolymer Inline Water Heater www processtechnology com 38809 Mentor Ave Willoughby Ohio 44094 Phone 440 974 1300 Fax 440 974 9561 USA CN 800 621 1998 Optional features shown Photo may vary fro...

Страница 2: ...TOR INTERFACE 15 Operator Interface Buttons 15 Operator Interface Panel OIP 15 Main Menu 16 Alarms Menu 18 Trend Graph 19 Alarm Summary 20 ADAM Setup Menu 21 SLC Setup Menu 22 Secure Menu 23 Secure Me...

Страница 3: ...tion Quincy Mass 02269 Introduction The LUF series Lufran TM fluoropolymer inline water heater is designed to heat DI water with very stringent cleanliness requirements All wetted surfaces in this uni...

Страница 4: ...it mener blessure b nine ou mod r e ATTENTION peut galement tre utilis pour avertir les pratiques dangereux CAUTION indicates a potentially hazardous situation which if not avoided may result in minor...

Страница 5: ...formation This system features the patented DAC TM control system operating from a PLC with a touch screen operator interface The DAC control system provides superior temperature control and faster re...

Страница 6: ...onal High process temperature sensor High element temperature sensor Purge gas flow switch Moisture sensor in the purge gas exhaust line Sensor failure open sensor detection Heater Power Kilowatts Flo...

Страница 7: ...28 in 769mm 30 25 in 2123mm 83 57 in 340 kg 750 lbs 195kW 312kW 1220mm 48 in 769mm 30 25 in 2123mm 83 57 in 682 kg 1500 lbs Wetted surfaces Heating elements PTFE fluoropolymer Columns and plumbing PV...

Страница 8: ...on the model serial number label located directly above the operator interface screen Refer to figure 33 page 41 to see the location of this label Assembly Control Circuit Power Circuit Enclosure Fast...

Страница 9: ...ter Wattage W Number Of Heater Columns Wattage Per Heater Column W Heater Model Number Heater Wattage W Number Of Heater Columns Wattage Per Heater Column W 024 24 000 1 24 000 144 144 000 2 72 000 03...

Страница 10: ...onnector 32mm 1 inch E Flange 19mm 3 4 inch F NPT Pipe Threads Female 13mm 1 2 inch G NPT Pipe Threads Female 19mm 3 4 inch H NPT Pipe Threads Female 25mm 1 inch I NPT Pipe Threads Male 13mm 1 2 inch...

Страница 11: ...Please refer to the table below for a brief listing of the available options Heater Model Number Description C1 Ethernet communications C2 Devicenet communications C3 RS232 communications C4 RS485 com...

Страница 12: ...e dimensions of the specific model are based upon the unit wattage The cabinet assembly requires ventilation Locate equipment so that ventilation fans on the top and bottom of the enclosure and louver...

Страница 13: ...al service is rated and fused for the required amperage draw Ne pas d passer la tension nominale Des dommages irr parables l appareil de chauffage entra nera Do not exceed the rated voltage Irreparabl...

Страница 14: ...with the instruction manual is available as a free download through their website http hosteng com C2 Option DeviceNet The C2 communications option adds DeviceNet communications to the PLC controller...

Страница 15: ...t set point of the heater When the system is in NETWORK control mode this value should match address V3102 V3212 Remote control Heater output 0 System is in LOCAL control mode 1 System is in MANUAL co...

Страница 16: ...tactor 1CON It illuminates to indicate the main power is off Operator Interface Panel OIP The operator interface panel is an intelligent flat panel display It is designed to interchange and display gr...

Страница 17: ...e LOCAL MANUAL REMOTE These buttons will switch control of the various settings between local mode remote mode or manual adjustments of the DAC control values The selected control mode will be highlig...

Страница 18: ...the process sensor located at the outlet of the heater HEATER OUTPUT Displays the output load of the heating elements needed to provide the desired outlet temperature HEAT ON OFF This button will sta...

Страница 19: ...ed will be indicated by a blinking red light Refer to the Alarms section of this manual for a detailed description of each alarm setting Figure 9 Alarms Menu 2 Screens Fault Log Information Panel Desc...

Страница 20: ...ging Figure 10 Trend Graph Trend Graph Information Panel Description OFF LOG This button turns on or off the data logging function When off is selected there is no trend graph data to view Pressing th...

Страница 21: ...el Description PAGE UP PAGE DOWN LINE UP LINE DOWN These buttons allow the operator to scroll up and down through the list of alarm summary lines DETAIL This button will display additional details for...

Страница 22: ...ls All settings listed here are set at the factory and should not be changed Figure 12 ADAM Setup Menu ADAM CFG Information Panel Description CH0 CH7 These fields show the analog sensor type for each...

Страница 23: ...is a factory setting which should not be changed AL2 MOD Alarm 2 function for each module Value 6 absolute upper limit alarm This is a factory setting which should not be changed AL2 HI Alarm high li...

Страница 24: ...WARE Displays the PLC software version installed in this unit REMOTE HIGH Upper scaling input value for the remote setpoint setting This setting corresponds to a 20mA input signal from the remote setp...

Страница 25: ...ays the FLOW CALIBRATION screen RESET DEFAULTS This button will reset all values to factory settings HEATER CALIB This button displays the HEATER CALIBRATION screen BOOST GAIN This button allows adjus...

Страница 26: ...m This is a factory setting which should not be changed AL2 HI Alarm high limit value This setting triggers the PROCESS OVERTEMP alarm AL2 LOW Alarm low limit value Not used O1 TYPE Output 1 type Valu...

Страница 27: ...ROCESS SETPOINT Displays the process setpoint when in local control mode Press the process setpoint button to bring up a keypad to change its value DELTA T CALC Displays the calculated temperature ris...

Страница 28: ...value taken from the RAW DATA display on this menu SLOPE CALC Calculated value from the HIGH FLOW HIGH RAW LOW FLOW and LOW RAW fields RAW DATA Information from the flow meter LOW FLOW Manually entere...

Страница 29: ...ATION menu which can be reached through the SECURE MENU Figure 18 Heater Calibration Menu 1 Once the installation and startup procedure is complete insure that there is an adequate and steady flow of...

Страница 30: ...ss the HIGH RAW field and using the keypad enter the number displayed in the RAW DATA field 5 Establish the lowest operating flow rate through the heater 6 Go to the back of the unit and record the fl...

Страница 31: ...isconnected sensor connection Element TC Open Circuit 1 4 Element Sensor Disconnected The element over temperature sensor has failed open The sensor must be replaced This may also be caused by a disco...

Страница 32: ...rophic overheat damage to the heating column The cause of the liquid level fault must be identified and corrected before the unit can be reset Purge Fault Purge Fault The purge gas pressure switch doe...

Страница 33: ...ect the shock sensors located on the outside of the crate The shock sensors will indicate if the unit experienced rough handling If the sensors indicate that the unit has experienced rough handling co...

Страница 34: ...ition of the unit at its place of operation Move the unit slowly as there is no means of slowing or stopping the unit Ensure that there are sufficient personnel to move the unit safely Failure to foll...

Страница 35: ...the bracket halves on the cabinet The customer can decide whether to install the bottom half of the brackets to face inward or outward as shown below Plumbing The plumbing installation of this unit s...

Страница 36: ...means to drain the heating columns which will be necessary in the case of replacing a heating column or some other items The following describes a recommended means of column drain 1 Install a servic...

Страница 37: ...il De tels dommages ne sont pas couverts par notre garantie du produit Failure to properly secure the plastic piping when tightening the plumbing connections may result in internal damage to the plumb...

Страница 38: ...m required torque value See the table for proper values 4 Repeat this procedure for each of the flared tube fittings 5 Turn on the water Establish flow through the heater Check for leaks at the fittin...

Страница 39: ...r fittings tightening procedure Pressure Relief Valve PRV Connection 13mm 1 2 inch compression fitting Note 210kW 312kW models have two PRV connections 1 Loosen and remove the compression nut Remove t...

Страница 40: ...t n cessaires sont correctement install s Verify that the electrical supply is shut off and any necessary lockout tagout devices are properly installed Before the electrical power is connected to this...

Страница 41: ...l number on the front of the unit for power requirements 1 Remove electrical access panel on the top of the cabinet by loosening the cover mounting screws 2 Cut a hole in the access panel for the inco...

Страница 42: ...and check all plumbing connections and water heater for leaks Repair any water leaks if applicable 4 Enable the power at the MAIN SERVICE DISCONNECT provided by customer 5 Ensure that the disconnect h...

Страница 43: ...tomer 5 Stop water flow through the unit If the unit will be shut down will be for an extended period open the customer supplied drain located near the inlet plumbing connection to drain the water fro...

Страница 44: ...kout tagout procedures are in place Maintenance Schedule Categories of Electrical Hazards Type Description 1 Equipment is energized but live circuits are covered or insulated to prevent accidental sho...

Страница 45: ...f the plumbing connections on the top half of the unit for possible leaks Any leaks found must be repaired Locate the capacitance type sensor on the top outlet manifold of heating column 2 and 4 if ap...

Страница 46: ...t tous les p riph riques de verrouillage d branchement n cessaires sont correctement install s Verify that the electrical supply is shut off and any necessary lockout tagout devices are properly insta...

Страница 47: ...izing 2 Continue water flow through the unit for this procedure Allow the unit to cool to ambient inlet temperature 3 Open the rear cabinet door Locate the outlet process temperature sensor located in...

Страница 48: ...e sensor 6 Loosen the 1 8 inch fitting and remove the sensor from the fitting 7 Insert the new sensor until the black label reaches the top of the 1 8 inch compression nut Tighten the fitting 8 Connec...

Страница 49: ...ove any cable ties that hold the leak detector wiring 5 Loosen and remove the fitting that holds the leak detector to the mounting bracket 6 Slide the leak detector from the fitting on the bracket 7 I...

Страница 50: ...let of the purge gas flow switch Retain the compression nuts and ferrules for use in step 13 7 Remove the tubing from the inlet and outlet connections of the purge gas flow switch Note the inlet and o...

Страница 51: ...hen proceed to step 6 If moisture is present it may be caused by the following Startup following extended shutdown If the heater was shut down for an extended period but was not drained properly moist...

Страница 52: ...re properly installed 3 Open the rear cabinet door 4 Remove the black plastic enclosure cover on the humidistat 5 Remove female disconnect terminal connectors 6 Remove screw from the center of the hum...

Страница 53: ...discharge tubing of the PRV Confirm that there is no liquid in the discharge tube If the PRV is leaking it must be replaced 7 Confirm that the weep hole of the PRV is not leaking Procedure M6 2 PRV Re...

Страница 54: ...n fitting 9 Re connect the inch discharge tubing to the PRV 10 Start flow of water to the unit and check for leaks 11 Close the rear cabinet door M7 Cabinet Cooling Fans There are two cooling fans loc...

Страница 55: ...terminals Refer to the electrical print for the specific terminal numbers 5 Disconnect the fan wires from the connector plug if applicable 6 Remove the cooling fan and fan guard from the sidewall of t...

Страница 56: ...should be operating continuously while power is applied Procedure M8 1 SSR Cooling Fan Inspection Procedure Open the front cabinet door Verify that the cooling fans are operating If a cooling fan has...

Страница 57: ...tton to the OFF position If the unit is in REMOTE mode disable the heater from the customer supplied remote controller This will also prevent the heaters from energizing 2 Press the red POWER OFF butt...

Страница 58: ...correctement install s Verify that the electrical supply is shut off and any necessary lockout tagout devices are properly installed 3 Continue water flow through the unit for this procedure Allow th...

Страница 59: ...utton light base contact block 1 7383 RELAY SSR 15Amps 50VDC 1 8986 RELAY SSR Module 125Amps 600VAC One per heating column 24 52kW heat sink two SSRs overtemp thermostat cooling fan guard 1 4851 Alarm...

Страница 60: ...I Water system suppler for their recommendations The bypass to the DI recirculation loop should be installed as close as possible to the process tank Confirm that the bypass plumbing will be able to w...

Страница 61: ...consequential damage PROCESS TECHNOLOGY neither assumes nor authorizes any representative of PROCESS TECHNOLOGY or any other person to assume for it any other liabilities in connection with the sale...

Страница 62: ...the main menu screen Enter the password default 1234 This will bring you to the first screen of the CONFIGURATION menu Press NEXT to reach the second screen of the CONFIGURATION menu 3 Press the TRIC...

Страница 63: ......

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