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HYDRAULIC ROTATORS

CONTENTS

WARRANTY ..........................................................................................................................18

General instructions ............................................................................................................18

2.1

Manufacturer

identification

................................................................................................... 18

2.2

Markings ............................................................................................................................... 18

2.3

Conformity

declaration .......................................................................................................... 19

2.4

Warnings,

prohibitions

and

instructions

...............................................................................

2.5

Introduction

.........................................................................................................................

2.6

Safety

rules

.......................................................................................................................... 21

2.7

Duties

the

employer

......................................................................................................... 21

2.8

Duties

the

machine

operators

.......................................................................................... 21

2.9

Decline

responsibility ........................................................................................................ 21

STRUCTURE AND USE OF THE MANUAL .........................................................................21

GENERAL DESCRIPTION ....................................................................................................22

TECHNICAL CHARACTERISTICS .......................................................................................22

INSTALLATION .....................................................................................................................27

6.1

Handling .................................................................................................................................27

6.2

Assembly ...............................................................................................................................27

6.2.1

Rotator

fitting. ................................................................................................................27

6.2.2

Hydraulic

connection .....................................................................................................27

6.3

Cleaning .................................................................................................................................28

6.4

Demolition

and

disposal .........................................................................................................28

OPERATION AND USE .........................................................................................................28

7.1

Proper

use .............................................................................................................................28

7.2

Improper

use ..........................................................................................................................28

7.3

Ppe... ......................................................................................................................................28

7.4

Personnel

qualification ...........................................................................................................29

OPERATION ..........................................................................................................................29

MAINTENANCE ....................................................................................................................29

9.1

Routine

maintenance

........................................................................................................... 29

9.2

Overhauls

............................................................................................................................. 29

9.3

Service ..................................................................................................................................

9.4

Servicing

report

....................................................................................................................

9.4.1

Overhauls

and

repairs ..................................................................................................

10.

SPARE PARTS ......................................................................................................................30

Содержание HVZ-UNI-II-EK

Страница 1: ...51400040 001 V2 GB Operating Instructions Translation of original operating instructions Hydraulic Installation Clamp HVZ HVZ UNI II EK...

Страница 2: ...anleitung in Landessprache falls die bersetzung nicht durch den H ndler Importeur organisiert werden kann Please note that the product may not be used put into operation without these operating instru...

Страница 3: ...uthorized use 10 4 2 Stone formations 11 4 3 Survey and construction 13 4 1 Technical data 13 5 Installation 14 5 1 Mechanical connection 14 5 2 Hydraulical connection 15 5 2 1 Adjustment of the hydra...

Страница 4: ...32 7 2 Indications for concrete paver installation complying with the standards 33 7 3 Operating procedure of laying cycle 34 7 4 General hints for laying according to standards 37 7 5 General laying...

Страница 5: ...ectives EC machinery directive 2006 42 EC The following standards and technical specifications were used DIN EN ISO 12100 Safety of machinery General principles for design Risk assessment and risk red...

Страница 6: ...K Regulation Supply of Machinery Safety Regulations 2008 SI 2008 No 1597 The following standards and technical specifications were used DIN EN ISO 12100 Safety of machinery General principles for desi...

Страница 7: ...r the gripping good opening width Immersion depth is the maximum gripping height of gripping goods conditional of the height of the gripping arms of the device Device is the description for the grippi...

Страница 8: ...aning Order No Size Each operator must have read and understood the operating instructions and all safety instructions 2904 0665 2904 0666 30 mm 50 mm OPERATING SIGNS Symbole Meaning Order No Size Set...

Страница 9: ...as to be sufficiently illuminated Take care with handling wet dirty and not solidified components The working with the device in case of atmospheric editions under 3 C 37 5 F is forbidden Because the...

Страница 10: ...n work The manual guiding of is only allowed for devices with handles The load must always be in the range of vision of the operator during the transporting and laying operation Do not lift any compon...

Страница 11: ...he blocks in main gripper direction have to face the ground If the tower is falling the blocks can fall out of the cube moving grab STAZ If the tower is standing the gripping quality is OK Blocks have...

Страница 12: ...steel polyamid sliders Adjustable side gripping direction for accurate positioning of the laying formation Three operating handles for optimal guiding of the clamp Height adjustable support for a vari...

Страница 13: ...r installation units 21 24 or similar are available on request indicate stone formation The device is only designed for the use specified in this documentation Every other use is not authorized and is...

Страница 14: ...exceed the carrying capacity working load limit WLL and the nominal width gripping range of the device All unauthorized transportations with the device are not allowed Transportation of people and ani...

Страница 15: ...chine side 9 Steel lamellas 5 Side clamping 4 1 Technical data Type Main gripping width Gripping depth Side gripping width Gripper length L Carrying capacity working load limit WLL Dead weight HVZ UNI...

Страница 16: ...een the rotating head and the excavator suspension Excavator suspension UBA Make a secure connection locking bolt with nut and a addition lock nut between the rotating head and the excavator suspensio...

Страница 17: ...th between the bolt sockets can be adjusted by loosening of the locking screws Remove both bolt sockets and rotate them at 180 see arrows Insert the two bolt sockets again and secure them with locking...

Страница 18: ...ning the bypass valve 1 needs to be open slightly 5 3 Setting 170 bar and 200 bar The bypass valve see integrated in the control unit allows the hydraulic control to be adapted to carrier machines cra...

Страница 19: ...in the control block see allows an adjustment of the hydraulic control to the carriers excavators with different oil flow volumes Carriers with large oil flows the bypass valve is further turned up r...

Страница 20: ...the carriers excavators with different oil flow volumes Carriers with large oil flows the bypass valve is further turned up rotation anti clockwise Carriers with small amounts of oil flow the bypass v...

Страница 21: ...r because they could hit the already laid blocks when laying a new cluster into an edge Depending on the length of a pack the lamellas which are stitching over should be replaced by the 1 5 lamella or...

Страница 22: ...s are gripping in the lower of the stone layer see fig 2 With extremely large stone layers it recommends to adjust the gripping depth a little lower so that the steel lamellas grip in the lowest range...

Страница 23: ...and lock in position in nick Adjust gripping depth and rotate the spring bolt again around 180 Adjust the gripping depth distance approx on 100mm 150 mm from the middle of the gripping depth to the o...

Страница 24: ...of 800 mm 170 mm With extremely large stone layers it recommends to adjust the gripping depth a little lower so that the steel lamellas grip in the lowest range of the stone layer Otherwise it exist...

Страница 25: ...djust the height of the rollers 2 By Rotating at the crank 1 change the height of the height adjustable rollers 2 Distance between the steel lamellas to the lower edge of the stone layer 50 mm see pic...

Страница 26: ...stone layer see sticker at the device machine side Pull the spring bolts 3 on both sides upwards rotate around 180 and lock in position in nick Fig 14 Pull main gripping in the corresponding position...

Страница 27: ...th of the stone layer see adjustment sticker at the device laying side Remove safety clip at the bolt see Fig 16 17 Insert socket pin bolt only from the left at facing bedding sand When inserting this...

Страница 28: ...e spring bolt again around 180 as shown in fig 14 and lock in position see adjustment sticker at the device The device HVZ is optimally adjusted if during the gripping procedure with opened device the...

Страница 29: ...e the gripper width of the main clamping Reason because often the outer feather steel lamellas Fig 21 1 overlaps outside of the stone layer during the gripping process and thus complicate the direct p...

Страница 30: ...the stone layer packet is displayed on the scale Figure 23 24 u 25 Measure distance between the two Halfen rails then make fine adjustment on the adjusting screw So that the measured distance is ca 3...

Страница 31: ...w Adjusting the side clamping corresponding to the stone layer breadth with the tubular box spanner Fig 27 The adjusting must have the same value at the left and right side orientation on adjusting sc...

Страница 32: ...e adjusting of the main and side clamping is finished mind that the device HVZ hangs horizontal to the working area If required a little tilled to the machine side rollers Remove the linchpin C at the...

Страница 33: ...Adjustments 31 42 V2 GB Danger of injuring the hands A A C...

Страница 34: ...so be used to gets empty pallets out of the way to pile up for the lately rational transportation However it must be strictly ensured that the pallets are not gripped with the full clamping pressure o...

Страница 35: ...he installation process the individual pavers of the freshly laid paver layer unit have to be slightly dispersed most suitable to be done with the shoes from the person who is doing the alignment Only...

Страница 36: ...he danger zone are either persons nor objects Lifting up the HVZ using the carrier untill the clamp is hanging free RESET procedure of the HVZ accomplish Move hydraulic control lever of the carrier ex...

Страница 37: ...ding back the control lever into the central position the gripping trial can be broken off at each time By a new movement of the control lever on close the operating procedure will be continued at the...

Страница 38: ...t the pushing off cylinders HINT This manipulation can also take place for saving time during the HVZ is moving back in startposition for a new gripping action of the next stone layer Now the lying cy...

Страница 39: ...ng bedding sand the best way for the operating personal is to use his feet This is the only way to achieve a standard joint 3 5 mm If it is necessary to start with manual laying before you can use the...

Страница 40: ...e paving layers Contact your paving stone supplier for laying information and do not waste time with experiments If there is a separation between an old manual laying to the laying with the installati...

Страница 41: ...replace defective safety elements Check all joints bolts guidance s and gears for correct function if necessary adjust or replace it Check all Grippers if available for signs of wear Grease all slidin...

Страница 42: ...r fall out with gripping operation Stones are a little convex conditional of manufacturing Spacer of the stones goes only to height of the stone height Stone layer is gripped to far above Oil pressure...

Страница 43: ...that the device is checked by an expert in periods of max 1 year and all recognized errors are removed see BGR 500 The corresponding legal regulations and the regulations of the declaration of conform...

Страница 44: ...e handled with the device Do not exceed this carrying capacity working load limit WLL If you use the device in combination with other lifting equipment Crane chain hoist forklift truck excavator consi...

Страница 45: ...6 Blatt 2 3 Blatt 4 5 6 Blatt7 14 Blatt8 15 Blatt9 Blatt10 Blatt11 Blatt12 Blatt13 20100015 20000009 20020006 32200021 30300280 20540036 30320093 33505794 20100015 20400001 20020064 20000017 33505573...

Страница 46: ...440054 33505213 20000018 20440005 32330007 33505698 33505699 20100016 20100016 4 3 C B A B D F 7 5 1 3 5 7 F 4 2 6 8 E D 8 6 C E 1 2 A Zust Gepr Erst Name von Blatt Ers f Ers d Urspr Artikelnummer Zei...

Страница 47: ...6 C E 1 2 A Zust Gepr Erst Name von Blatt Ers f Ers d Urspr Artikelnummer Zeichnungsnummer Benennung all rights reserved conform to ISO 16016 1 13 9 2018 6 12 2017 R Hoffmann R Hoffmann Hydraulische...

Страница 48: ...F 4 2 6 8 E D 8 6 C E 1 2 A Zust Gepr Erst Name von Blatt Ers f Ers d Urspr Artikelnummer Zeichnungsnummer Benennung all rights reserved conform to ISO 16016 1 13 9 2018 6 12 2017 R Hoffmann R Hoffma...

Страница 49: ...4 2 6 8 E D 8 6 C E 1 2 A Zust Gepr Erst Name von Blatt Ers f Ers d Urspr Artikelnummer Zeichnungsnummer Benennung all rights reserved conform to ISO 16016 1 13 9 2018 6 12 2017 R Hoffmann R Hoffmann...

Страница 50: ...6 8 E D 8 6 C E 1 2 A Zust Gepr Erst Name von Blatt Ers f Ers d Urspr Artikelnummer Zeichnungsnummer Benennung all rights reserved conform to ISO 16016 1 13 9 2018 6 12 2017 R Hoffmann R Hoffmann Hydr...

Страница 51: ...000009 30330060 20100015 21400042 20040021 33504399 20400001 20100014 20100004 21070009 Blatt 14 41401061 4 3 C B A B D F 7 5 1 3 5 7 F 4 2 6 8 E D 8 6 C E 1 2 A Zust Gepr Erst Name von Blatt Ers f Er...

Страница 52: ...7 5 1 3 5 7 F 4 2 6 8 E D 8 6 C E 1 2 A Zust Gepr Erst Name von Blatt Ers f Ers d Urspr Artikelnummer Zeichnungsnummer Benennung all rights reserved conform to ISO 16016 1 13 9 2018 6 12 2017 R Hoffma...

Страница 53: ...4 2 6 8 E D 8 6 C E 1 2 A Zust Gepr Erst Name von Blatt Ers f Ers d Urspr Artikelnummer Zeichnungsnummer Benennung all rights reserved conform to ISO 16016 1 13 9 2018 6 12 2017 R Hoffmann R Hoffmann...

Страница 54: ...4 2 6 8 E D 8 6 C E 1 2 A Zust Gepr Erst Name von Blatt Ers f Ers d Urspr Artikelnummer Zeichnungsnummer Benennung all rights reserved conform to ISO 16016 1 13 9 2018 6 12 2017 R Hoffmann R Hoffmann...

Страница 55: ...ust Gepr Erst Name von Blatt Ers f Ers d Urspr Artikelnummer Zeichnungsnummer Benennung all rights reserved conform to ISO 16016 1 13 9 2018 6 12 2017 R Hoffmann R Hoffmann Hydraulische Verlegezange H...

Страница 56: ...4 2 6 8 E D 8 6 C E 1 2 A Zust Gepr Erst Name von Blatt Ers f Ers d Urspr Artikelnummer Zeichnungsnummer Benennung all rights reserved conform to ISO 16016 1 13 9 2018 6 12 2017 R Hoffmann R Hoffmann...

Страница 57: ...6 8 E D 8 6 C E 1 2 A Zust Gepr Erst Name von Blatt Ers f Ers d Urspr Artikelnummer Zeichnungsnummer Benennung all rights reserved conform to ISO 16016 1 13 9 2018 6 12 2017 R Hoffmann R Hoffmann Hydr...

Страница 58: ...1 2 A Zust Gepr Erst Name von Blatt Ers f Ers d Urspr Artikelnummer Zeichnungsnummer Benennung all rights reserved conform to ISO 16016 1 13 9 2018 6 12 2017 R Hoffmann R Hoffmann Hydraulische Verlege...

Страница 59: ...4 2 6 8 E D 8 6 C E 1 2 A Zust Gepr Erst Name von Blatt Ers f Ers d Urspr Artikelnummer Zeichnungsnummer Benennung all rights reserved conform to ISO 16016 1 13 9 2018 6 12 2017 R Hoffmann R Hoffmann...

Страница 60: ...20020120 Blatt4 Blatt4 33080174 20400004 4 3 C B A B D F 7 5 1 3 5 7 F 4 2 6 8 E D 8 6 C E 1 2 A Zust Gepr Erst Name von Blatt Ers f Ers d Urspr Artikelnummer Zeichnungsnummer Benennung all rights re...

Страница 61: ...F 4 2 6 8 E D 8 6 C E 1 2 A Zust Gepr Erst Name von Blatt Ers f Ers d Urspr Artikelnummer Zeichnungsnummer Benennung all rights reserved conform to ISO 16016 26 10 2016 25 10 2016 R Hoffmann R Hoffman...

Страница 62: ...6 8 E D 8 6 C E 1 2 A Zust Gepr Erst Name von Blatt Ers f Ers d Urspr Artikelnummer Zeichnungsnummer Benennung all rights reserved conform to ISO 16016 26 10 2016 25 10 2016 R Hoffmann R Hoffmann Fisc...

Страница 63: ...20100017 Blatt4 Blatt4 20400004 33080174 4 3 C B A B D F 7 5 1 3 5 7 F 4 2 6 8 E D 8 6 C E 1 2 A Zust Gepr Erst Name von Blatt Ers f Ers d Urspr Artikelnummer Zeichnungsnummer Benennung all rights re...

Страница 64: ...20020120 Blatt4 Blatt4 33080174 20400004 4 3 C B A B D F 7 5 1 3 5 7 F 4 2 6 8 E D 8 6 C E 1 2 A Zust Gepr Erst Name von Blatt Ers f Ers d Urspr Artikelnummer Zeichnungsnummer Benennung all rights re...

Страница 65: ...F 4 2 6 8 E D 8 6 C E 1 2 A Zust Gepr Erst Name von Blatt Ers f Ers d Urspr Artikelnummer Zeichnungsnummer Benennung all rights reserved conform to ISO 16016 26 10 2016 25 10 2016 R Hoffmann R Hoffman...

Страница 66: ...e 0 5x45 50 0 0 1 kg S235JRG2 6 2 33100080 0 Distanzbuchse 39 5x 31x50 lang mit beids Fase 0 5x45 50 0 0 2 kg S235JRG2 7 2 33100081 0 Distanzbuchse 49 5x 31x50 lang mit beids Fase 0 5x45 50 0 0 5 kg S...

Страница 67: ...Distanzh lsen spacers Bolzen bolts 30 A 4 3 C B A B D F 7 5 1 3 5 7 F 4 2 6 8 E D 8 6 C E 1 2 A Zust Gepr Erst Name von Blatt Ers f Ers d Urspr Artikelnummer Zeichnungsnummer Benennung all rights rese...

Страница 68: ...1400040 001 A51400040 002 1 1 Einige der Abbildungen sind m glicherweise optionales Zubeh r des Ger tes Some of pictures may be optional equipment of the device 29040367 29040221 29040221 29040210 290...

Страница 69: ...9 7144 3309 50 info probst handling de 71729 Erdmannhausen Germany Operator _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ Device type _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ Article No _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ Devic...

Страница 70: ......

Страница 71: ...OPERATION AND MAINTENANCE 22500038 FR 55 22500039 FR 15 FD 30 GB...

Страница 72: ...sponsibility 21 3 STRUCTURE AND USE OF THE MANUAL 21 4 GENERAL DESCRIPTION 22 5 TECHNICAL CHARACTERISTICS 22 6 INSTALLATION 27 6 1 Handling 27 6 2 Assembly 27 6 2 1 Rotator fitting 27 6 2 2 Hydraulic...

Страница 73: ...e of the machine in compliance with the instructions contained in this manual The manufacturer guarantees that the product was tested prior to delivery and it is guaranteed for 12 months from the date...

Страница 74: ...E SERIALNUMMER N DE S RIE XX XXXX ANNO YEAR ANN E JAHR A O ANO XXXX According with the Directive 2006 42 CEE Conforme par la directive 2006 42 CEE Konformitat mit der Maschinenrichtlinie 2006 42 CEE E...

Страница 75: ...may only be used by personnel 2 4 Warnings prohibitions and instructions Before using the equipment verify the presence of the adhesive labels according to the diagram below It is prohibited for the...

Страница 76: ...efully beforeproceeding to put the equipment i e the system into service The purpose of this manual is to provide the user all the information necessary for proper usage of the equipment as well as to...

Страница 77: ...15 FR 35 FR 50 FR 55 Models Static load Dinamic load Weight Pressure Rotation Torque Oil flow kg kg kg bar Nm l min FR 15 1200 600 10 250 360 cont 500 10 FR 35 3500 1750 17 250 360 cont 900 20 FR 50...

Страница 78: ...essure Rotation Torque Oil flow kg kg kg bar Nm l min FR 85 SX 7000 3500 36 250 360 cont 1900 25 FR 85 SX 2 7000 3500 38 250 360 cont 1900 25 FR 128 SX 12000 6000 48 250 360 cont 2700 30 FR 128 SX 2 1...

Страница 79: ...tion Torque Oil flow kg kg kg bar Nm l min FR 35 F 3500 1750 22 250 360 cont 900 20 FR 50 F 5000 2500 28 250 360 cont 1100 20 FR 55 F 5500 2700 33 250 360 cont 1300 20 According 2006 42 CE EN4413 2012...

Страница 80: ...ure Rotation Torque Oil flow kg kg kg bar Nm l min FR 85 SXF 7000 3500 41 250 360 cont 1900 25 FR 85 SXF 2 7000 3500 44 250 360 cont 1900 25 FR 128 SX F 12000 6000 56 250 360 cont 2700 30 FR 128 SX F...

Страница 81: ...N Models Static load Dinamic load Weight Pressure Rotation Torque Oil flow kg kg kg bar Nm l min FR 50 F S6X 5000 2500 36 250 360 cont 1100 20 FR 128 F S6X 12000 6000 78 250 360 cont 2900 30 According...

Страница 82: ...ions shown by the symbols situated on the head and shaft of the rotator GO Opening GC Closing R Rotation in the direction of the arrow The hydraulic system of the crane must be equipped with relief va...

Страница 83: ...by the current legislation 6 3 Cleaning The equipment can be cleaned by personnel who do not have specific technical skills but they must be informed beforehand of the need to perform this operation o...

Страница 84: ...ty viewed as a fundamental requirement for the purpose of safety with the assumption that the machines and the equipment are subject to wear and tear that is a potential cause of breakdowns Therefore...

Страница 85: ...ggested based on our experience The extraction of the pins may cause unpredictable movements in the structural work immobilise the parts before performing any operation Use only original spare parts F...

Страница 86: ...IAL LOAD STATIC KN lbf MAX AXIAL LOAD DYNAMIC KN lbf WEIGHT kg lb CONNECTIONS REQ OIL FLOW FOR ROTATION LPM GPM UNLIMITED 250 3625 200 2901 300 4351 420 26 1100 811 55 12365 27 6070 33 73 G3 8 G3 8 20...

Страница 87: ...ft MAX AXIAL LOAD STATIC KN lbf MAX AXIAL LOAD DYNAMIC KN lbf WEIGHT kg lb CONNECTIONS REQ OIL FLOW FOR ROTATION LPM GPM UNLIMITED 250 3625 200 2901 300 4351 193 12 450 332 10 2248 5 1124 10 22 G1 4 G...

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