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Chapter 4 Maintenance

4-5

Battery Replacement Procedure

The battery is on the PC board inside the PS-B unit. Refer to the following for how to open the PS-B unit.

PS3000-BA: “2.1.3Interface Specifications

Switches (page 2-10)”

PS3001-BD: “2.2.3Interface Specifications

Switches (page 2-25)”

(1)

Be sure to confirm that power is not supplied to the PS-B unit and open the unit.

(2)

Insert a tool having a flat tip such as insulated slot-head screwdriver into the groove between the battery

and battery holder as shown below. Then move the battery while lifting its bottom to remove it from the

holder.

PS3000-BA Internal View

PS3001-BD Internal View

Internal Battery

Battery

Battery holder

Содержание PS-3000B Series

Страница 1: ...Hardware Manual PS 3000B Series Industrial automation Elincom Group European Union www elinco eu Russia www elinc ru...

Страница 2: ...rks of their respective owners NOTICE 1 Copying this manual s contents either in whole or in part is prohibited without the express permission of Digital Electronics Corporation Japan 2 The informatio...

Страница 3: ...t unit operation Be sure to design your system so that a communication fault between the PS B and its host controller will not cause equipment to malfunction This is to prevent any possibility of bodi...

Страница 4: ...he manual Doing so may cause a fire or an electric shock Do not connect or disconnect Host and PS B unit communication cables while the PS B is turned ON The PS B uses a lithium battery for backing up...

Страница 5: ...remove the CF Card while the PS B unit s CF Card or hard disk is being accessed Otherwise CF Card and the hard disk internal data may be damaged or lost When the product is disposed of it should be do...

Страница 6: ...t use paint thinner or organic solvents to remove dirt or oil from the PS B unit s surface Instead use a soft cloth moistened with a diluted neutral detergent After turning OFF the PS B be sure to wai...

Страница 7: ...ning or a product limitation Be sure to follow the instructions given with this icon to ensure the safe operation of the PS B Indicates useful or important supplemental information Contains additional...

Страница 8: ...ssing please contact your local PS B distributor immediately PS B Unit 1 Installation Guides Set of Japanese Set of English Warning Caution Information 1 Installation Fasteners Set 1 Fasteners 2 Screw...

Страница 9: ...rature must be checked on the final product in which the PS B is installed CE Marking PS3000 BA units are CE marked products that conform to EMC directives and Low Voltage Directives EN55011 Class A E...

Страница 10: ...ection against harmful interference when the equipment is operated in a commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in acc...

Страница 11: ...10...

Страница 12: ...BA 1 5 1 3 2 PS3001 BD 1 7 1 4 Prior to Operating the PS B Unit 1 9 1 4 1 Power Supply 1 9 Chapter 2 Specifications 2 1 PS3000 BA 2 2 2 1 1 General Specifications 2 2 2 1 2 Performance Specifications...

Страница 13: ...oval 3 12 3 2 5 USB Cable Clamp Attachment Removal 3 14 3 3 Wiring Precautions 3 16 3 3 1 Connecting the Power Cord 3 16 3 3 2 Connecting the Power Supply 3 20 3 3 3 Grounding 3 21 3 3 4 I O Signal Li...

Страница 14: ...stem Design 2 Accessories 3 Part Names and Functions 4 Prior to Operating the PS B Unit This chapter describes peripheral devices that can be connected to PS B Series units along with the name and fun...

Страница 15: ...mary CF Card I F TYPE ll 1 port Secondary CF Card I F TYPE ll 1 port Speaker Out I F Hub Speaker Central Network Line HDD Unit 1 2 Main Memory Module 1 2 CF Cards 2 2 Main Memory I F Peripherals comme...

Страница 16: ...ry CF Card I F TYPE ll 1 port Secondary CF Card I F TYPE ll 1 port Speaker Out I F Hub Speaker Central Network Line HDD Unit 1 2 Main Memory Module 1 2 CF Cards 2 Main Memory I F Peripherals commercia...

Страница 17: ...MB CA3 CFCALL 256MB 0 Type 1 256MB CA3 CFCALL 512MB 0 Type 1 512MB CA6 CFCALL 1GB 01 Type 1 1GB USB Front Cable CA5 USBEXT 01 1m Extension cable attaching USB port to the pane Analog RGB cable FP CV02...

Страница 18: ...with System Set SW Please refer to Switches page 2 10 for details E Expansion Board Cover F Expansion Board Support G Expansion Unit Interface 1 port Used to attach the PCI Unit H Serial Interface COM...

Страница 19: ...d Type I II compliant is available IDE type connection 1 P Analog RGB Interface A mini D sub 15 pin socket is used to connect a RGB monitor on the market or FP Series unit manufactured by Pro face Q P...

Страница 20: ...PS B s circuit board D USB Holder Attachment Area E Power Connector F Serial Interface COM1 RS 232C D sub 9 pin plug type G Serial Interface COM2 RS 232C RS 422 RS 485 Changeover RI 5V Changeover D su...

Страница 21: ...cover and insert the CF Card CF Card Type I II compliant is available IDE type connection 1 O Power LED RAS Status Lamp ON P HDD IDE Access Lamp DISK Power supply voltage 5 VDC 5 Output current Each p...

Страница 22: ...ate that Windows has been shut down and the power is provided only for the electric circuit to boot system This Soft OFF State is different from what is System Standby set by Windows Power State No Po...

Страница 23: ...PS 3000B Series Hardware Manual 1 10...

Страница 24: ...2 1 2 Specifications 1 PS3000 BA 2 PS3001 BD This chapter describes the general functional and interface specifications of the PS B as well as its part names and dimensions...

Страница 25: ...90 RH Not condensing wet bulb temperature 39 C or less Wet bulb temperature with HDD 29 C or less Storage Humidity 10 to 90 RH Not condensing wet bulb temperature 39 C or less Dust Free of dust Pollut...

Страница 26: ...years whichever comes first at an operating temperature of 20 C and 333 hours of operation per month HDD access frequency of 20 or less Using the Hard Disk in an environment that is excessively hot a...

Страница 27: ...SG terminals Functional grounding D type Same for FG and SG terminals Structure Rating Equivalent to IP20 Feature size All in one Installation configuration In cabin installation Cooling Method Force...

Страница 28: ...Master CF Card I F USB USB 2 0 compatible front 4 ports Connector USB type A Power Supply Voltage DC5V 5 Output Current Each port 500mA max 4 ports total 500mA max Maximum communication distance 5m L...

Страница 29: ...PCI board and temperature derating Slot Type PCI 2 2 5V Board Size 106 68 x 174 63mm 4 20 x 6 88in Power Supply Capacity DC5V DC12V DC 12V DC3 3V Power Consumption 1 0A 0 25A 0 1A 0 5A 100 10 85W 70 7...

Страница 30: ...aging the RS 232C RS 422 RS 485 circuit be sure to connect the 5 SG Signal Ground terminal Interfit Bracket 4 40 UNC Pin Arrangement Pin No RS 232C Signal Name Direction Meaning 1 CD Input Carrier Det...

Страница 31: ...nal Ready 5 GND Signal Ground 6 DR DSR Input Data Set Ready 7 RS RTS Output Request to Send 8 CS CTS Input Clear to Send 9 CI RI 5V 1 1 To change the RI 5V setting of 9 pin set System Set switch to th...

Страница 32: ...D of COM1 COM2 RS 232C to the host unit s Signal Ground terminal Be sure to confirm what settings will be used by the other device and set the slide switches accordingly Failure to do so can result in...

Страница 33: ...built in HDD unit 1 Unscrew the screws 2 from the Expansion Board Cover and remove the cover When replacing the cover the torque required for these screws is 0 5 to 0 6N m 2 Unscrew the screws 2 of t...

Страница 34: ...N m 3 Unscrew the screws 4 of the HDD unit remove the cable connector from IDE I F while lifting up the HDD unit and remove it To replace the HDD unit connect the cable connector to IDE I F securely a...

Страница 35: ...er Options Advanced Power buttons is operated when pressing the Reset SW For Windows XP the mode of When I press the power button on my computer that is selected from Control panel Performance and Mai...

Страница 36: ...5 Used for the system Reserved Reserved Factory Settings OFF 6 Changes Reset SW mode Power button Reset SW Factory Settings OFF 7 Used for the system Reserved Reserved Factory Settings OFF 8 Changes...

Страница 37: ...2 2 If you use the termination resistance base your settings on the connection specifications 6 Switches the RX termination resistance ON OFF Inserts termination resistance of 220 between RXA and RXB...

Страница 38: ...Chapter 2 Specifications 2 15 Serial Mode Select Switches SW4 to SW10 operate as shown in the circuit diagram below TXD RTS SW4 SW9 SW10 SW5 SW7 SW6 SW8 TXA TXB RXA RXB RTS Automatic control COM2...

Страница 39: ...PS3000 BA Installation Fasteners Attached Dimensions Unit mm in Front Right Side 130 0 3 5 12 0 01 2 R2 5 0 10 217 8 54 17 0 67 Left Side Top 130 0 3 5 12 0 01 124 4 88 255 10 04 238 0 4 9 37 0 02 130...

Страница 40: ...in case of cable bending The dimensions given here are representative values depending on the type of connection cable used Therefore they are all intended for reference only Right 48 5 1 91 42 2 1 66...

Страница 41: ...installation panel Use M4 size screws Unit mm in Horizontal mounting Wall mounting 1 Wall mounting 2 Vertical panel Horizontal panel Horizontal mounting Wall mounting 1 130 0 3 5 12 0 01 217 8 54 238...

Страница 42: ...b temperature 39 C or less Dust Free of dust Pollution Degree For use in Pollution Degree 2 environment Corrosive gas Free of corrosive gases Atmosphere Using height 800 to 1114hPa 300 to 2 000 meters...

Страница 43: ...d SG terminals Functional grounding D type Same for FG and SG terminals Structure Rating Equivalent to IP20 Feature size All in one Installation configuration In cabin installation Cooling Method Natu...

Страница 44: ...t 4 ports Connector USB type A Power Supply Voltage DC5V 5 Output Current Each port 500mA max 4 ports total 500mA max Maximum communication distance 5m LAN Front 2 ports This interface uses an RJ 45 t...

Страница 45: ...damaging the RS 232C RS 422 RS 485 circuit be sure to connect the 5 SG Signal Ground terminal Interfit Bracket 4 40 UNC Pin Arrangement Pin No RS 232C Signal Name Direction Meaning 1 CD Input Carrier...

Страница 46: ...Ready 5 GND Signal Ground 6 DR DSR Input Data Set Ready 7 RS RTS Output Request to Send 8 CS CTS Input Clear to Send 9 CI RI 5V 1 1 To change the RI 5V setting of 9 pin set System Set switch to the d...

Страница 47: ...5 GND of COM1 COM2 RS 232C to the host unit s Signal Ground terminal Be sure to confirm what settings will be used by the other device and set the slide switches accordingly Failure to do so can resul...

Страница 48: ...signified The switches are on the PS B s circuit board To change the switch settings The switches are on the PS B s circuit board First of all remove the cover Unscrew the screws 2 of the Maintenance...

Страница 49: ...er Options Advanced Power buttons is operated when pressing the Reset SW For Windows XP the mode of When I press the power button on my computer that is selected from Control panel Performance and Mai...

Страница 50: ...for the system Reserved Reserved Factory Settings OFF 6 Changes Reset SW mode Power button Reset SW Factory Settings OFF 7 Used for the system Reserved Reserved Factory Settings OFF 8 Changes COM2 RI...

Страница 51: ...2 2 If you use the termination resistance base your settings on the connection specifications 6 Switches the RX termination resistance ON OFF Inserts termination resistance of 220 between RXA and RXB...

Страница 52: ...Chapter 2 Specifications 2 29 Serial Mode Select Switches SW4 to SW10 operate as shown in the circuit diagram below TXD RTS SW4 SW9 SW10 SW5 SW7 SW6 SW8 TXA TXB RXA RXB RTS Automatic control COM2...

Страница 53: ...PS3001 BD Installation Fasteners Attached Dimensions Unit mm in Front Right Side 130 0 3 5 12 0 01 2 R2 5 0 10 217 8 54 17 0 67 Left Side Top 69 2 72 255 10 04 238 0 4 9 37 0 02 130 0 3 5 12 0 01 164...

Страница 54: ...ase of cable bending The dimensions given here are representative values depending on the type of connection cable used Therefore they are all intended for reference only Right Front Top 2 8 0 11 16 3...

Страница 55: ...installation panel Use M4 size screws Unit mm in Horizontal mounting Wall mounting 1 Wall mounting 2 Vertical panel Horizontal panel Horizontal mounting Wall mounting 1 130 0 3 5 12 0 01 217 8 54 238...

Страница 56: ...3 1 3 Installation and Wiring 1 Installation Uninstallation 2 Peripheral Devices Installation 3 Wiring Precautions...

Страница 57: ...n be mounted horizontally on a panel as well as attached to a wall To prevent abnormally high temperatures from occurring inside the PS B unit mount the unit on a horizontal panel or attach it to a ve...

Страница 58: ...ace minimum is neces sary at the front for cable curve Wall mounting 1 Front Wall mounting 2 Right side 50 1 97 Horizontal mounting Front Wall mounting 2 Front 50 1 97 50 1 97 50 1 97 50 1 97 120 4 72...

Страница 59: ...e that heat from surrounding equipment does not cause the PS B to exceed its standard operating temperature Creating Screw Holes Create the correct sized openings required to install the PS B using th...

Страница 60: ...ration panel s door etc can move i e open or close due consideration should be given to the PS B unit s weight Determine the thickness of the panel in consideration of its material and strength as wel...

Страница 61: ...le CF Cards or Expansion boards PCI boards Failure to do so can result in an electric shock If the PS B unit is in the Soft OFF Status power is supplied to a part of circuits even when no screen conne...

Страница 62: ...orque should be 0 5 to 0 6N m 6 For PS3000 BA replace the Expansion Board Cover and reattach two 2 attachment screws lastly The torque should be 0 5 to 0 6N m 3 2 2 Expansion Board PCI Installation A...

Страница 63: ...l 3 8 2 Unscrew a screw of the expansion board support and remove the expansion board support 3 Unscrew the screws 2 from the Expansion Board Cover and remove the cover Only for PS3000 BA This figure...

Страница 64: ...into the expansion board connector and secure it in place using the filler panel s screw The necessary torque is 0 5N m to 0 6N m 6 Place back both of the expansion board cover and expansion board sup...

Страница 65: ...HDD unit Since the HDD unit is a precision instrument that has a low resistance to shocks be sure it is neither hit by nor pressed strongly against another object when installing it Even when the PS B...

Страница 66: ...these screws is 0 5 to 0 6N m 3 Unscrew the screws 4 of the HDD unit remove the cable connector from IDE I F while lifting up the HDD unit and remove it To replace the HDD unit connect the cable conne...

Страница 67: ...If the CF Card is not correctly positioned when it is inserted into the Multi Unit the CF Card s internal data CF Card and the PS B unit may be damaged or broken Be sure to use only CF Cards manufactu...

Страница 68: ...from the CF Card slot 4 After inserting removing the CF Card be sure to replace the CF Card cover and secure it in place using the attachment screw Backup of CF Card The CF Card has a data overwrite l...

Страница 69: ...B connectors 2 For PS3000 BA unscrew the screws 2 from the Expansion Board Cover and open the cover When using two or more USB ports be sure to first connect one USB cable to the upper USB connector a...

Страница 70: ...Cover and reattach two 2 attachment screws The torque required for these screws is 0 5 to 0 6N m Removing the USB Cable Clamp 1 To remove the clamp from the USB cables push down on the clamp strap s c...

Страница 71: ...er switch on the DC type PS B unit be sure to attach a breaker type switch to its power cord When the FG terminal is connected be sure the wire is grounded When the FG terminal is connected be sure th...

Страница 72: ...to 12 AWG Conductor Type Simple or Stranded Wire 1 1 If the Conductor s end individual wires are not twisted correctly the end wires may either short against each other or against an electrode Conduc...

Страница 73: ...nnected correctly The torque required to tighten these screws is 0 5 to 0 6N m To prevent the possibility of a terminal short use a pin terminal that has an insulating sleeve Power Cord Diameter 0 75...

Страница 74: ...each hole Release the Opening button to clamp the pin in place 5 After inserting all three pins insert the Power Plug into the Power Connector at PS B Fix the plug with two 2 slot screws Recommended D...

Страница 75: ...ut signal lines Connect a lightening surge absorber as shown in the diagram to deal with power surges To avoid excess noise make the power cord as short as possible 24V DC input unit is must be used w...

Страница 76: ...terminals are internally connected in the PS B When connecting an external device to the PS B using the SG terminal be sure to check that no short circuit loop is created when you setup the system Th...

Страница 77: ...Manual 3 22 3 3 4 I O Signal Line Placement Input and output signal lines must be separated from the power control cables for operating circuits If this is not possible use a shielded cable and groun...

Страница 78: ...1 4 Maintenance 1 Cleaning the Fan Filter 2 Periodic Check Points 3 Replacing the Internal Battery This chapter explains cautions and inspection criteria that will ensure trouble free use of the PS B...

Страница 79: ...as shown below and remove the fan unit Remove the filter between the fan cover and the fan 3 Clean the filter completely If stubborn dirt or stains are present wash the filter with a neutral detergent...

Страница 80: ...HDD 29 C or less PS3001 BD 10 to 90 RH Not condensing wet bulb temperature 39 C or less Is the operating atmosphere free of corrosive gasses When using the PS B unit inside an enclosure the enclosure...

Страница 81: ...nitialized Configure the BIOS settings again after replacing the battery There is a danger of explosion if the PS B unit s battery is incorrectly replaced This battery should be replaced with equivale...

Страница 82: ...Interface Specifications Switches page 2 25 1 Be sure to confirm that power is not supplied to the PS B unit and open the unit 2 Insert a tool having a flat tip such as insulated slot head screwdriver...

Страница 83: ...r first with the plus pole facing upward Push the battery from above until you hear the click to fit it in the battery holder 4 Return the PS B unit to the original condition Be sure the battery s plu...

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