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100 646   PUB.DATE : 05/02

INSTALLATION AND MAINTENANCE MANUAL

1

1. TABLE OF CONTENTS

Publication date : 05/02 

1. TABLE OF CONTENTS ................................................................................................ 1
2. WARNINGS ................................................................................................................... 2
3. TECHNICAL INFORMATION ........................................................................................ 3
4. MACHINE INSTALLATION ........................................................................................... 7

4.1. MACHINE INSPECTION ....................................................................................................................7
4.2. MACHINE STORAGE.........................................................................................................................7
4.3. MACHINE POSITIONING...................................................................................................................7

4.3.1  FREELY ON THE FLOOR............................................................................................................8
4.3.2  FREELY ON AN ELEVATION. .....................................................................................................8
4.3.3  FIXED ON AN ELEVATION..........................................................................................................9
4.3.4  LEVELING THE MACHINE ........................................................................................................10

4.4. SHIPPING BARS..............................................................................................................................10
4.5. ELECTRICAL CONNECTION...........................................................................................................12
4.6. CONNECTION OF WATER SUPPLIES ............................................................................................15
4.7. CONNECTION OF LIQUID WASHING SOAPS DOSING..................................................................17
4.8. PREPARING THE MACHINE FOR OPERATION..............................................................................18

5. MAINTENANCE AND ADJUSTMENTS...................................................................... 19

5.1. MAINTENANCE ...............................................................................................................................19
5.2. ADJUSTMENTS AND PART´S EXCHANGES ..................................................................................20

6. TROUBLESHOOTING AIDS ....................................................................................... 25

6.1. ERROR HANDLING .........................................................................................................................25
6.2. PROBLEM CHECK LIST ..................................................................................................................25
6.3. DOOR FAILS TO OPEN ...................................................................................................................27

7. LIST OF RECOMMENDED SPARE PARTS ............................................................... 28
8. PUTTING THE MACHINE OUT OF SERVICE ............................................................ 29

Содержание FS 6-16

Страница 1: ...FS 6 16 INSTALLATION AND MAINTENANCE MANUAL SOFT MOUNTED WASHER EXTRACTOR PUBLICATION DATE 05 02 WITH ELECTRONIC PROGRAMMER 100646 ...

Страница 2: ...VATION 8 4 3 3 FIXED ON AN ELEVATION 9 4 3 4 LEVELING THE MACHINE 10 4 4 SHIPPING BARS 10 4 5 ELECTRICAL CONNECTION 12 4 6 CONNECTION OF WATER SUPPLIES 15 4 7 CONNECTION OF LIQUID WASHING SOAPS DOSING 17 4 8 PREPARING THE MACHINE FOR OPERATION 18 5 MAINTENANCE AND ADJUSTMENTS 19 5 1 MAINTENANCE 19 5 2 ADJUSTMENTS AND PART S EXCHANGES 20 6 TROUBLESHOOTING AIDS 25 6 1 ERROR HANDLING 25 6 2 PROBLEM C...

Страница 3: ...access the inverter for inspection The washer extractor is intended to be permanently connected to fixed wiring The washer must not be operated when the finger protection rubbers are removed or damaged Do not expose the washing extractor to excessive humidity or extreme temperatures Keep the top of the machine clean without the presence of flammable materials Do not wash or spray the machine with ...

Страница 4: ...0 mm 20 86 530 mm 20 86 530 mm 21 650 mm 25 6 Depth 270 mm 10 63 330 mm 10 6 420 mm 16 5 500 mm 19 7 Drum Volume 60dm 3 15 85gal 73dm 3 19 28gal 95dm 3 25 1gal 166dm 43 8gal WEIGHT Net 207 kg 210 kg 250 kg 390 kg Gross 223 kg 226 kg 268 kg 415 kg ELECTRICAL DATA 1AC 220 240V 50 60Hz X X X X 3AC 220 240V 50 60Hz X X X X 3AC 380 415V N 50 60Hz X X X X Permitted deviation of voltage 6 to 10 V 6 to 10...

Страница 5: ...8 bar 3 8 bar 3 8 bar ELECTRICAL CONSUMPTION Light soiled fabrics wash 60 C 1 Without electrical heating 0 2 kWh 0 2 kWh 0 3 kWh 0 5kWh With electrical heating 1 2 kWh 1 3 kW 1 7 kW 3 5kWh WORKING CONDITIONS Ambient temperature 5 C 41 F to 35 C 95 F 5 C 41 F to 35 C 95 F 5 C 41 F to 35 C 95 F 5 C 41 F to 35 C 95 F Relative humidity 30 to 90 without condensation 30 to 90 without condensation 30 to ...

Страница 6: ...ne with frequency control drive Fig 3 1 1 Control panel 2 Connection liquid soap 3 Serial plate 4 Soap hopper venting 5 Water supply 6 Frequency convertor 7 Fuses 8 Main switch 9 Electrical supply connection 10 Drain 11 Adjustable leg 12 Steam connection 13 Soap hopper 14 Emergency Coin system ...

Страница 7: ...m 15 54 480 mm 18 90 430 mm 16 92 H 263 mm 10 35 263 mm 10 35 263 mm 10 35 300 mm 11 81 I 910 mm 35 83 910 mm 35 83 970 mm 38 19 1135 mm 44 68 J 103 mm 4 06 103 mm 4 06 103 mm 4 06 120 mm 4 72 K 980 mm 38 58 980 mm 38 58 1040 mm 40 94 1195 mm 47 L 44 mm 1 73 44 mm 1 73 44 mm 1 73 44 mm 1 73 M 835 mm 32 87 835 mm 32 87 895 mm 35 24 1015 mm 39 95 N 78 mm 3 07 78 mm 3 07 78 mm 3 07 55 mm 2 36 O 375 m...

Страница 8: ... transporting wooden id until the time of final installation on the foundation according the chapter 4 3 of this manual 4 3 MACHINE POSITIONING WARNING IF THE MACHINE IS LOCATED ON AN ELEVATED BASE FOR EASIER OPERATION THE FRONT LEGS OF THE MACHINE SHOULD BE SERCURED FOR SAFETY REASONS Before placing the machine on its place remove the packaging loosen the rear panel see fig 4 4 pos 4 and the serv...

Страница 9: ...65 liter machines Place between the four corners of the frame and the floor a thin rubber sheet of 10 x 10 cm with thickness between 1 en 2 mm maximum We advice to fasten this machines always see Fasten with achoring bolts 4 3 2 FREELY ON AN ELEVATION Only for 60 75 and 95 liter machines If you choose to place the machine on a metal base or pad use a U profile to secure the machine position Fix th...

Страница 10: ... that it can carry the static and dynamic forces The tickness of iron profiles is minimuim 4 mm 0 158 For 60 75 and 95 liter machines remove the four rubber feeds from the machine frame Do not tighten anchoring bolts before the concrete base around the bolts is completely secured Tighten the anchoring bolts with the prescribed torque of the bolts Fig 4 3 3 A On an elevatation Fig 4 3 3 B Frame fix...

Страница 11: ...to the bottom of the frame For 165 liter machines The 165 liter machines don t have rubber feets for adjustment to water level When it is necessary use thin hard plates of 10 x 10 cm with thickness of 1 mm and place them under the frame corner of the lowest position Use more of them until the machines stands water level It is always adviseable to bolt down this machine after leveling Take care tha...

Страница 12: ...D MAINTENANCE MANUAL 11 After removing the shipping bars put the service panel fig 4 4 pos 3 and the rear panel fig 4 4 pos 4 back on the machine Keep the shipping bars pos 1 2 for possible future transportation Fig 4 4 Transporting braces ...

Страница 13: ...LIFICATION MUST EXECUTE THE ELECTRICAL CONNECTION OF THE MACHINE ACCORDING TO THE VALID LOCAL STANDARDS Fig 4 5 A Example of electrical connection SUPPLY CABLE AND SAFETY DEVICES If there is no mainswitch at the back of the machine there must be installed a circuit breaker with properties according to the local standards to isolate each washer for a safe disconnecting of the machine e g maintenanc...

Страница 14: ...between 10 14 mm for PG16 turnbuckle and between 13 18 mm for PG21 turnbuckle Conductors of the supply cords shall not be consolidated by lead tin soldering where they are subject to contact pressure unless the clamping means is constructed so that there is no risk of a bad contact due to cold flow of the solder The phase terminals are marked by L1 L2 and L3 A separate insulated terminal labeled N...

Страница 15: ...n MULTIPLE MACHINES IN LINE SIMPLE PHA SE When multiple single phase machines are connected to the same electrical network it is necessary to connect the machines according to fig 4 9 The phase of the frequency control and motor which is connected to the terminal inside the machine has to be connected alternatively for the first machine with the first phase L1 of the network the second machine wit...

Страница 16: ...n the technical data It is also necessary to connect all available water inlets to a water supply If a hard water supply is not present connect it with soft water If no hot water supply is present contact your dealer for the proper required action The machine is equipped with 3 4 inlet valves First let the water flow from the tap into the drain before connecting the machine to the water system Thi...

Страница 17: ... X1 55 mm With rubber feet X1 73 mm X2 100 mm X3 20mm Fig 4 6 A Design of the waste channel The main drainpipe must have the capacity to be able to handle the total output of all connected machines There must also be a hole every twenty meter in the drainpipe fig 4 6 B pos 1 to assure the good working of the drain This allows air in the main drain and facilitates drainage of the water flow Every t...

Страница 18: ... OTHERWISE THERE WOULD BE AN ACCUMULATION OF STEAM IN THE MACHINE THIS CAN LEAD TO INJURY TO PEOPLE AND CAN DAMAGE THE MACHINE 4 7 CONNECTION OF LIQUID WASHING SOAPS DOSING It is possible to connect an external dosing of liquid soaps to the machine WARNING DISCONNECT THE MACHINE SUPPLY POWER INLET BEFORE INSTALLATION THE INLET TERMINALS ARE UNDER CURRENT EVEN WHEN THE MAIN SWITCH IS OFF ELECTRICAL...

Страница 19: ...id soap system may draw maximum 0 1A out the control circuit of the washer extractor 1 terminals for connection liquid soap pumps 2 Neutral line 3 Soap signals Fig 4 7 B Electrical connection soap pumps 4 8 PREPARING THE MACHINE FOR OPERATION CHECKING BEFORE PUTTING INTO SERVIC E 1 Make sure the transporting braces are removed 2 Put out all things from wash drum 3 Check the machine horizontal posi...

Страница 20: ...during the wash process It is also important that the valve opens properly afterwards drain valve opens when electrical power falls out Wash out the drain if the water doesn t drain fluent 2 Check for the belt tightness or possible damage therefore remove the machine rear cover 3 Check the tightness of the bolts according to chapter 5 2 4 Check visually all hoses and connection inside the machine ...

Страница 21: ... still touch the tub rubber at the hinge side when the door opens at 5 3 Adjust the position of the door by loosening the screws pos 4 on the door frame The door hook must be right in the center of the door lock opening Tighten the screws pos 4 again after correct positioning of the door 1 Adjusting spacers of the door hinge 2 Door seal 3 Door glass 4 Bolts of the door hinge 5 Door frame Fig 5 2 A...

Страница 22: ...hing drum It is recommended that at the first installation and then once in a year a qualified worker verifies the vibration switch fig 5 2 C 1 Dismantle 60l 75l 95l the top cover by two bolts on machine rear for machines For the 165l the top cover can be folded open and supported by the support at the right side panel 2 Check the distance between microswitch pos 1 and the limiter pos 2 3 The dist...

Страница 23: ... is 200 N which can be measured by tension meter Procedure for approximate belt tensioning with belt deflection 20 mm for machine 165L apply a load of 5 5 kg to the middle of the belt Change the belts if they are worn out or damaged TO CHANGE THE BELTS NEVER USE A CROWBAR TO TAKE OFF THE BELTS OVER THE PULLEY GROOVES 1 Dismantle the rear panel fig 5 2 D pos 1 2 Take off the belts pos 2 by pulling ...

Страница 24: ...or example foreign particles in the water line WARNING BEFORE YOU START THE FILTER CLEANING CHECK IF THE INLET OF HOT WATER TO THE MACHINE IS CLOSED AND COLD TIGHTENING MOMENTS WARNING REGULARY ONCE IN THREE MONTHS OR EVERY 500 WORKING HOURS INSPECT THE TIGHTNESS OF THE BOLTS REPLACE A DAMAGED BOLT WITH A BOLT OF THE SAME STRENGTH VALUE MARKED ON HIS HEAD IGNORING OF THE BOLT QUALITY AND MECHANICA...

Страница 25: ...rical power supply to the machine by pulling out the plug 3 Turn off the outer water inlets 4 Disconnect all water steam and drain connections 5 Insulate the external electric power inlet conductors 6 In case of a fixed machine unscrew the nuts fixing the machine to the floor 7 Mark the machine by OUT OF SERVICE In case the machine will never be used again and could be dismantled 1 Warning when di...

Страница 26: ...ressed the key switch stands in Program mode the correct amount of coins is not inserted the door is not closed properly set the Key switch to Run mode the start button must be pressed when 00 is flashing on the lower display close the door Coins are inserted but the displayed program price is not counting down the micro contact mounted on the coin drop is not functional the optocoupler mounted on...

Страница 27: ...rogram to the tumble sequence the drain is stopped up the drain valve is blocked advancing a program turn the key switch in program mode and press the start button When the water is drained you can open the door clean the drain clean the drain valve The water does not stay in the machine the drain valve is not closing leakage of rubber between tub and drain valve check wiring from drain valve chan...

Страница 28: ...converter is damaged check the program check and replace wiring replace the V belts repair or change motor repair or replace the frequency converter There is a lack of steam leak in steam system too many condense in the steam system too much machines on 1 supply repair the leakage Remove the condens Disconnect other machines or increase steam capacity 6 3 DOOR FAILS TO OPEN In case of a power fail...

Страница 29: ...Rubber tub housing Contactor LC1 D09 019M7 9A Contactor LC1 D12 019M7 12A Contactor LC1 D18 01M7 18A Contactor LC1 D32 01M7 32A Contactor LC1 D40 11 LC D40 3M 40A Fuse 1A 32x6 3 Heating element 2000W 230V Heating element 3000W 230V Heating element 2x2000W 230V Heating element 2x3000W 230V XPZ 1550 belt XPZ 1537 belt XPZ 1512 belt Motor 0 75 kW Motor 1 5 kW Motor 2 2 kW Invertor 0 75kW Invertor 1 5...

Страница 30: ...t 4 Make sure the inlets of power supply water and steam are closed Disconnect all power water or steam inlets 5 Insulate the outer power supply cables 6 Mark the machine by OUT OF SERVICE 7 Unscrew all nuts bolts which attach the machine to the floor DISASSEMBLY WARNING WHEN DOING THE JOB AVOID INJURIES BY GLASS OR SHARP METAL EDGES 1 Assort the parts for metal non metal glass plastics and recycl...

Страница 31: ...N DATE INSTALLATION CARRIED OUT BY SERIAL NUMBER ELECTRICAL DETAILS VOLT PHASE HZ NOTE ANY CONTACTS WITH YOUR DEALER REGARDING MACHINE SAFETY OR SPARE PARTS MUST INCLUDE THE ABOVE IDENTIFICATION MAKE CERTAIN TO KEEP THIS MANUAL IN A SECURE PLACE FOR FUTURE REFERENCE DEALER ...

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