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PAGE

110

BEST BOY

®

HP SPOT LUMINAIRE

|

SERVICE MANUAL

|

ILLUSTRATED PARTS BULLETIN

OVERVIEW

About this IPB

This Illustrated Parts Breakdown is intended for use with Shop and Field Service level operation of the luminaire.

All subassembly breakdowns are included, except those not suitable for repair outside of PRG Manufacturing.

If a breakdown is not shown for a particular subassembly, please order the entire subassembly as a replacement item.

If a maintenance procedure has been provided for an assembly or single component, then it will be referenced in the
"Procedure" column of the IPB table, on the right side, referencing a page number with link.

Torque Chart

Unless otherwise specified, torque all fasteners as called out below:

ATTENTION

If you require assistance that is not covered in the Service Manual, please contact

[email protected]

so we may assist you.

TORQUE CHART

SCREW

SIZE

TORQUE

IN-LBS

2-56

2.20

4-40

4.70

6-32

8.70

8-32

17.80

10-32

29.70

1/4-20

65.00

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Содержание BEST BOY HP SPOT LUMINAIRE

Страница 1: ...SOFTWARE VERSION 3 03 WWW PRG COM BEST BOY HP SPOT LUMINAIRE SERVICE MANUAL...

Страница 2: ...arks of their respective companies This manual is for informational use only and is subject to change without notice Please check www prg com for the latest version PRG assumes no responsibility or li...

Страница 3: ...O PROTECTION AGAINST ELECTRICAL SHOCK FIRE EXPOSURE TO EXCESSIVE UV RADIATION AND INJURY TO PERSONS CAN BE FOUND BELOW WARNING INSTRUCTIONS FOR CONTINUED PROTECTION AGAINST FIRE 1 PRG luminaires have...

Страница 4: ...er 2 Arc lamps generate intense heat Disconnect power and allow lamp to cool for 5 to 10 minutes before relamping 3 Arc lamps emit ultraviolet radiation which can cause serious skin burn and eye infla...

Страница 5: ...n et les proc dures pr cis es dans le manuel du frabricant doit tre fournies AVERTISSEMENT R GLAGE DES LAMPES 1 Chaleur intense D brancher le mat riel et laisser refroidir pendant 5 minutes avant de r...

Страница 6: ...IV BEST BOY HP SPOT LUMINAIRE SERVICE MANUAL FOREWORD Revision History This manual has been revised as follows Version Release Date Notes REV A 1 September 2019 Release of Best Boy HP Spot SERVICE Ma...

Страница 7: ...onents Exterior Components 4 Head and Enclosure Components 5 Yoke Components 6 Designer Color Wheel Standard Configuration 8 Effect Wheel Standard Configuration 8 Gobo Wheel Standard Configurations 9...

Страница 8: ...ack 61 Replacing Gobo Index 1 Motor 63 Replacing Gobo Index 2 Motor 64 Replacing Gag EOT Sensor 65 Replacing Gag Wheel Motor 66 Replacing Gag Index Motor 67 Replacing a Zoom Sensor 68 Replacing a Zoom...

Страница 9: ...Standard Load 152 Head Head Assembly 153 Zoom Optics Zoom Assembly 159 Gag Wheel Assembly 172 Gag Wheel Sub Assembly 173 Aft Bulkhead Assembly 175 Lamp Box Assembly 180 XYZ Assembly 182 Head Fan Asse...

Страница 10: ...PAGE VIII BEST BOY HP SPOT LUMINAIRE SERVICE MANUAL TABLE OF CONTENTS...

Страница 11: ...ls For more information about DMX512 and sACN protocols refer to the following documents available from the American National Standards Institute ANSI at www ansi org ANSI E1 11 2008 R2013 Entertainme...

Страница 12: ...ce Contact information for all PRG office locations can be found on our website at www prg com For additional resources and documentation please visit our website www prg com PRG Dallas International...

Страница 13: ...1 DESCRIPTION This chapter contains an overview of Best Boy HP spot luminaire components COMPONENTS...

Страница 14: ...tail Upper Enclosure Houses power supply ballast Master Control Board MCB and provides Data In and Thru and AC power connections Also houses the Menu Touchscreen see detail below Hanging Bracket Assem...

Страница 15: ...illustration shows the major sub assemblies located in the Best Boy HP Head and Enclosure Figure 1 2 Head and Enclosure Components EMI Ballast Enclosure Wheel Stack LVS Interface Module Head Controll...

Страница 16: ...s located in the Best Boy HP Tilt Side Yoke Leg Figure 1 4 Tilt Side Yoke Leg J7 J2 J6 J9 J12 J14 J11 J13 J10 J15 J5 J8 J4 24 98 16 07 65 Yoke Driver Tilt Pan Pan Tilt Driver Driver PCB Tilt Drive Mec...

Страница 17: ...GE FANS 1 4 J1 J2 FAN 5 J5 J6 J4 24VD C IN J3 PIC Kit HP FAN CON TROLLE R 0640 REV L3 S N 0009 BLK WHT BLK WHT FA NS J1 BAC K Pan Side Yoke Leg The following illustration shows the major sub assemblie...

Страница 18: ...wing shows the standard Effect Wheel configuration Figure 1 7 Effect Wheel Standard Configuration POSITION 7 UV BLUE 22 9816 0324 07 POSITION 6 REAL GREEN 22 9816 0324 06 POSITION 5 ORANGE 22 9816 032...

Страница 19: ...in orientation at startup as with standard gobos CAUTION When you add or remove a Moir gobo it is critical to change the menu settings Failure to do this will cause the wheel not to calibrate and like...

Страница 20: ...obos in your Best Boy HP They are not a standard configuration item and will need to be installed OPEN Position 4 Paddle Wheel OPEN 17 1131 1010 104 Position 3 Pinhole Breakup 17 1131 1002 00 Position...

Страница 21: ...2 TESTING TROUBLESHOOTING This chapter provides testing and troubleshooting procedures for the luminaire TESTING TROUBLESHOOTING...

Страница 22: ...Moir gobos contain two pieces of glass one that is fixed and another that rotates Due to this construction they do not contain sensors and therefore cannot be calibrated to a certain orientation at s...

Страница 23: ...l positions contain Moir gobos M Mechanical Tests Screen Specifies mechanisms to be tested Cleaning Lenses Screen Positions lenses so that they may be easily cleaned with a cloth Recalibrate Screens S...

Страница 24: ...sm s position Feedback The current status of the mechanisms encoder POSITION and sensor SENSOR are shown if available for that mechanism STATUS indicates whether the mechanism is in an error state or...

Страница 25: ...Step 3 Press START to begin testing All luminaires connected to the main fixture now referred to as the Master will become Slaves and follow the test routine set on the Master in an endless loop Step...

Страница 26: ...us screen operates as follows Mechanisms displays mechanism status Mechanism names will be shown in yellow during calibration green if okay and red if an error exists If an error exists press the Mech...

Страница 27: ...ctions motor control board Init Error Error during initialization of motion processor Check CAN cables connections motor control board Motion Error Mechanism s actual position is too far from its comm...

Страница 28: ...trying to send Remove any incoming DMX retry Fuse Blown One or more fuses are blown Check fuse on specified board Gobo out of zero range When zeroing gobo wheels the wheel is too far away from zero t...

Страница 29: ...sy chain Ensure data cables are correctly configured Ensure termination connector is installed at last luminaire in data link Lamp does not strike at power up Configure lamp to start at power up Comm...

Страница 30: ...fects Wheel 2A Slow Head PCB F5 Gobo Wheel 1 2A Slow Wheel Stack PCB F17 Effects Index 2A Slow Head PCB F6 Gobo Wheel 2 2A Slow Wheel Stack PCB F18 Gobo 1 Index 2A Slow Head PCB F7 CT Wheel 2A Slow Wh...

Страница 31: ...re 2 3 Yoke PCB and Wheelstack PCB Fuse Detail YOKE PCB WHEELSTACK PCB Strobe F4 Dimmer F3 Tilt F2 Pan F1 Gobo Wheel 1 F17 Gobo Wheel 2 F19 Des Color Wheel F20 Gobo Wheel 2 F18 Shutter Blades F21 Plea...

Страница 32: ...PCB Head Fan FF1 Yoke Fan FF2 Rear Fan FF3 Lamp Fan FF4 Zoom Lens 3 F16 Zoom Lens 2 F15 Shutter Rotate F13 Magenta F11 Beam Iris F9 Gobo 1 Index F7 Effects Wheel F5 Effects Index F6 Gobo 2 Index F8 Cy...

Страница 33: ...BEST BOY HP SPOT LUMINAIRE SERVICE MANUAL TROUBLESHOOTING PAGE 23 Best Boy HP Menu Map...

Страница 34: ...PAGE 24 BEST BOY HP SPOT LUMINAIRE SERVICE MANUAL TROUBLESHOOTING Best Boy HP Menu Quickstart...

Страница 35: ...BEST BOY HP SPOT LUMINAIRE SERVICE MANUAL TROUBLESHOOTING PAGE 25 Best Boy HP Menu Quickstart Con t...

Страница 36: ...PAGE 26 BEST BOY HP SPOT LUMINAIRE SERVICE MANUAL TROUBLESHOOTING Best Boy HP Menu Quickstart Con t...

Страница 37: ...BEST BOY HP SPOT LUMINAIRE SERVICE MANUAL TROUBLESHOOTING PAGE 27 Best Boy HP Menu Quickstart Con t...

Страница 38: ...PAGE 28 BEST BOY HP SPOT LUMINAIRE SERVICE MANUAL TROUBLESHOOTING Best Boy HP Menu Quickstart Con t...

Страница 39: ...BEST BOY HP SPOT LUMINAIRE SERVICE MANUAL TROUBLESHOOTING PAGE 29 Best Boy HP Menu Quickstart Con t...

Страница 40: ...PAGE 30 BEST BOY HP SPOT LUMINAIRE SERVICE MANUAL TROUBLESHOOTING Best Boy HP Menu Quickstart Con t...

Страница 41: ...3 MAINTENANCE This chapter provides maintenance procedures for the luminaire EQUIPMENT HANDLING ROUTINE MAINTENANCE REMOVE AND REPLACE PROCEDURES...

Страница 42: ...ting arc lamps allow luminaires to operate for at least 3 minutes It takes about 3 minutes for the fill components mercury and halogen metal compounds in the lamp tubes to vaporize completely If the l...

Страница 43: ...he fragile components of the Wheel Stack Assembly during storage transport and shipping Pre printed labels addressed to the PRG Dallas office are provided for ease of shipping The labels can be found...

Страница 44: ...s 22 9817 0630 EA ASSY HEAD COVER BEST BOY HP SPOT Tools 2 Philips screwdriver To remove Head Covers Step 1 At cover loosen four captive screws Figure 3 2 Cover will still be secured by a safety lanya...

Страница 45: ...Step 2 Open lamp access door and remove lamp Refer to Replacing Lamp on page 44 Step 3 Remove four 6 32 x 5 16 PPSS screws which secure XYZ Assembly in place Figure 3 3 Step 4 Disconnect Ignitor Outpu...

Страница 46: ...PAGE 36 BEST BOY HP SPOT LUMINAIRE SERVICE MANUAL MAINTENANCE Step 6 Remove Aft Cover by removing four 10 32 x 3 8 PPSS screws Figure 3 4 Removing Aft Cover Aft Cover 10 32 x 3 8 PPSS Screw 4...

Страница 47: ...d to be removed Tools 2 Philips screwdriver WARNING Remove power from luminaire before performing any maintenance procedures To remove yoke leg covers Step 1 At yoke leg cover loosen four captive scre...

Страница 48: ...ved Tools 2 Phillips screwdriver WARNING Remove power from luminaire before performing any maintenance procedures To remove upper enclosure covers Step 1 Loosen four captive screws in each of the two...

Страница 49: ...Y OptiMax Ultra Pure Cleaning Solution to clean optical components DO NOT use Window Cleaner on lens Step 1 Remove power from luminaire Step 2 Using vacuum cleaner with brush nozzle or compressed air...

Страница 50: ...id scratching optical surfaces CAUTION Use ONLY OptiMax Ultra Pure Cleaning Solution to clean optical components DO NOT use Window Cleaner on lenses Wear cotton gloves or finger cots when handling len...

Страница 51: ...ts Step 5 If lenses are only dusty use Micro Fiber cloth to carefully wipe lens surfaces If further cleaning is required use OptiMax Ultra Pure Cleaning Solution and a Micro Fiber cloth to clean DO NO...

Страница 52: ...wdriver under notch in Front Lens Retaining Ring Carefully remove Retaining Ring c Remove Front Glass and place facedown on a Micro Fiber cloth d Using OptiMax Ultra Pure Cleaning Solution and a Micro...

Страница 53: ...emove power from luminaire Step 2 Remove Head Covers Refer to Removing Head Covers on page 34 Step 3 To clean Gobos a Remove all gobos Refer to Replacing a Gobo in Gobo Wheel 1 on page 48 b Using Opti...

Страница 54: ...p 1 If luminaire is powered up douse lamp and allow fans to run for at least 5 minutes Step 2 Remove power from luminaire Step 3 At lamp access door loosen four captive screws two on each side Refer t...

Страница 55: ...ervicing Figure 3 9 Replacing the Lamp Lamp Box Lamp TOP VIEW Rotate lamp box to access lamp Lamp Box Grip lamp at each end to remove install Nipple install towards reflector Install lamp with nipple...

Страница 56: ...to reset Lamp Hours when installing a new lamp DO NOT OPERATE WITHOUT IN PLACE OR WHEN LENS IS COMPLETE LAMP ENCLOSURE DAMAGED RISK OF EXPOSURE TO EXCESSIVE ULTRAVIOLET RADIATION SOURCE DE RAYONNEMEN...

Страница 57: ...OT OPERATE WITH OUT IN PLACE OR WHEN LENS IS COMPLETE LAMP ENCLOSURE DAMAGED RISK OF EXPOSURE T O EXCESSIVE ULTRAVIOLET RADIATION SOURCE DE RAYONNEMENT UV FOR 5 MINU TES DISC ONNECT FIXTU RE BEFORE RE...

Страница 58: ...e 9 Tools 2 Phillips screwdriver Cotton gloves or finger cots WARNING Remove power from luminaire before performing any maintenance procedures To replace a gobo Step 1 Remove power from luminaire Step...

Страница 59: ...y insert gobo ensuring that carrier tab goes under retaining plate under sun gear Press until tongue is secured by locking tab d Rotate gobo wheel to next position and install next gobo in same manner...

Страница 60: ...n page 9 Tools 2 Phillips screwdriver Cotton gloves or finger cots WARNING Remove power from luminaire before performing any maintenance procedures To replace a gobo Step 1 Remove power from luminaire...

Страница 61: ...y insert gobo ensuring that carrier tab goes under retaining plate under sun gear Press until tongue is secured by locking tab d Rotate gobo wheel to next position and install next gobo in same manner...

Страница 62: ...ntenance procedures To replace a designer color filter Step 1 Remove power from luminaire Step 2 Remove R2 Designer Head Cover Refer to Removing Head Covers on page 34 CAUTION Do not touch color filte...

Страница 63: ...Step 5 Noting proper orientation of carrier insert new designer color filter into position and push until carrier clicks into place Refer to Figure 3 17 for wheel positions Step 6 Replace Head Cover...

Страница 64: ...ipped or cracked Wear cotton gloves or finger cots when handling the glass Step 2 Position luminaire head so that Front Glass is facing upward To prevent it from falling onto the floor when the Retain...

Страница 65: ...icable To access steel band Step 3 Using wire cutters cut existing steel band to release Light Shield Step 4 Install new Light Shield over front ring Figure 3 19 The notch around the edge of the Light...

Страница 66: ...as shown in Detail B This should remove the cutting hazard Figure 3 19 Installing Light Shield with Steel Band Steel Band Installation Tool Front Ring DETAIL B Light Shield Fit notch Wrap band around...

Страница 67: ...ming any maintenance procedures To replace the head fan Step 1 Remove power from luminaire Step 2 Remove R1 Head Cover Refer to Removing Head Covers on page 34 Step 3 At Head Fan Assembly loosen two 6...

Страница 68: ...ecome loose when the screw is removed Step 7 Replace Fan by doing steps in reverse Apply Loctite 242 to 6 32 screws when installing Step 8 Re secure cables with a cable tie Step 9 Verify that Kapton t...

Страница 69: ...ler PCB Step 1 Remove power from luminaire Step 2 Remove both Head Covers Refer to Removing Head Covers on page 34 Step 3 Remove Head Fan and Bracket Assembly Refer to Replacing Head Fan on page 57 St...

Страница 70: ...and out of Head Assembly Step 7 Replace PCB by doing steps in reverse When re installing insert PCB into slot of rails retainers as shown in Detail A below Figure 3 23 Removing Head Controller PCB A C...

Страница 71: ...power from luminaire before performing any maintenance procedures To replace the wheel stack Step 1 Remove power from luminaire Step 2 Remove R1 Head Cover Refer to Removing Head Covers on page 34 Ste...

Страница 72: ...will not interfere with removal of Wheel Stack Assembly If lenses are in the way turn Group 1 pulley until lenses are clear Step 7 Grasp Wheel Stack Assembly on either side and lift straight up and o...

Страница 73: ...Step 2 Remove Wheel Stack Assembly Refer to Replacing Wheel Stack on page 61 Step 3 At Gobo Index 1 Motor disconnect cable Figure 3 26 Step 4 Remove two 6 32 x 5 16 PPSS screws at bottom plate Step 5...

Страница 74: ...Remove Wheel Stack Assembly Refer to Replacing Wheel Stack on page 61 Step 3 At Gobo Index 2 Motor disconnect cable Figure 3 27 Step 4 Remove two 6 32 x 5 16 PPSS screws at bottom plate Step 5 Tilt mo...

Страница 75: ...d Covers on page 34 Step 3 Move Lens Group away from Wheel Stack Step 4 At Head Controller PCB disconnect Gag EOT Sensor Cable from J24 Step 5 Cut cable tie which secures Gag EOT Sensor Cable to lumin...

Страница 76: ...way from Wheel Stack Step 4 At Head Controller PCB disconnect Gag Wheel Cable from J26 Figure 3 29 Step 5 Cut cable tie securing Gag Wheel Cable to luminaire Step 6 At Gag Wheel Motor loosen two 8 32...

Страница 77: ...ve Lens Group away from Wheel Stack Step 4 At Head Controller PCB disconnect Gag Index Cable from J26 Figure 3 30 Step 5 Cut cable tie securing Gag Index Cable to luminaire Step 6 At Gag Wheel Index M...

Страница 78: ...from luminaire Step 2 Remove Head Covers Refer to Removing Head Covers on page 34 CAUTION NEVER touch or adjust the brass spring loaded standoff It is set at the factory Step 3 To remove Zoom Sensor...

Страница 79: ...spring loaded standoff It is set at the factory Figure 3 31 Removing Zoom Sensors 1 3 G3 G1 2 56 x 3 16 PPSS Screw 2 3 16 Hex Zoom Sensor G3 Zoom Sensor G1 Standoff 2 2 56 x 3 16 PPSS Screw 2 Lens Gr...

Страница 80: ...E CAUTION NEVER touch or adjust the brass spring loaded standoff It is set at the factory Figure 3 32 Removing Zoom Sensor 2 Zoom Sensor G2 Lens Group 2 CAUTION Use anti static precautions when workin...

Страница 81: ...34 CAUTION NEVER touch or adjust the brass spring loaded standoff It is set at the factory Step 3 At Head Controller PCB disconnect cable of required Zoom Lens Motor Refer to the following illustratio...

Страница 82: ...ng loaded standoff It is set at the factory Figure 3 33 Removing Zoom Lens Group 1 Motor G3 G3 ZOOM G1 ZOOM ZOOM 3 J5 ZOOM J5 1 G1 Zoom Lens Group 1 Motor 6 32 x 3 8 Socket Head Screw 2 Apply Loctite...

Страница 83: ...spring loaded standoff It is set at the factory Figure 3 34 Removing Zoom Lens Group 2 Motor G2 ZOOM 2 J23 EOT J24 GAG G2 ZO OM Zoom Lens 6 32 x 3 8 Socket Head Screw 2 Apply Loctite 242 Cable Tie Hea...

Страница 84: ...ss spring loaded standoff It is set at the factory Figure 3 35 Removing Zoom Lens Group 3 Motor G3 ZOOM J5 1 G1 ZOOM G3 ZOOM Zoom Lens Cable Tie Head Controller PCB Zoom G3 Cable Group 3 Motor 6 32 x...

Страница 85: ...ss Suction Tool for removing Front Glass To replace the Lead Screw for Lens Group 3 Step 1 Remove power to the luminaire Step 2 Remove both Head Covers See Removing Head Covers on page 34 Step 3 Remov...

Страница 86: ...cut the bundle apart either See Figure 3 37 below Figure 3 37 Freeing Cable Bundles from Group 3 Light Shield Step 7 Remove the four 10 32 x 1 2 Socket Cap screws securing the light shield assembly t...

Страница 87: ...t out Figure 3 39 Group 3 Lens Motor Assembly Detail Figure 3 40 Removing the Lead Screw Group 3 Lead Screw Lead Screw Bearing Group 3 Motor Motor Shaft Motor Shaft Set Screw Lead Screw Set Screw Grou...

Страница 88: ...Shield to the front of the fixture securing it with its four 10 32 x 1 2 Socket Cap screws Step16 If you have touched any of the lens glass with bare fingers or you see dirt on Lens Group 3 clean tho...

Страница 89: ...GE 79 Replacing Back Head Fans There are four fans located on the Aft bulkhead as shown below Figure 3 41 Back Head Fan Locations FAN 4 FAN 3 FAN 1 MO DEL 109BD 24HD 2 San Ace B76 DC 24V 0 17A FAN 2 O...

Страница 90: ...d cover Refer to Removing Head Covers on page 34 Step 3 Remove Wheel Stack Refer to Replacing Wheel Stack on page 61 Step 4 At required fan cut cable ties which secure Head Fan Cable to Head Assembly...

Страница 91: ...Replacing Back Fan 1 or 2 FAN 1 MODEL 109BD24HD 2 San Ace B76 DC 24V 0 17A FAN 2 Fan Fan Cable Anchor Back Fans Cable Head Fan Cable 8 32 x 1 1 2 PPZ Screw 2 Apply Loctite 242 Cable Anchor FAN 2 FAN 1...

Страница 92: ...Disconnect Head Fan Cable from Back Fans Cable Step 6 Remove Fan by removing two 8 32 x 1 1 2 PPZ screws Retain cable anchor Fan 4 Step 7 Install new Head Fan Cable Assembly along with saved cable anc...

Страница 93: ...power from luminaire Step 2 Remove head covers Refer to Removing Head Covers on page 34 Step 3 At Aft Bulkhead remove four 6 32 x 5 16 PPSS screws and pull XYZ Assembly outward about 1 2 inch as shown...

Страница 94: ...E 84 BEST BOY HP SPOT LUMINAIRE SERVICE MANUAL MAINTENANCE Figure 3 44 Replacing Door Closure Safety Switch WIRING Door Closure Safety Switch 4 40 x 5 8 PPZ Screw 2 XYZ Assembly 6 32 x 5 16 PPSS Screw...

Страница 95: ...powered up douse lamp and allow fans to run for at least 5 minutes Step 2 Remove power from luminaire Step 3 Remove lamp Refer to Replacing Lamp on page 44 Step 4 At XYZ Assembly remove four 6 32 x 5...

Страница 96: ...f gasket is present If gasket is present discard It is no longer needed with the new 42 9816 0170 Reflector Note When installing the Reflector align its clocking notch with the clocking tab as shown b...

Страница 97: ...overs on page 34 Step 3 Remove Aft Cover Refer to Removing Aft Cover on page 35 Step 4 Remove Wheel Stack Refer to Replacing Wheel Stack on page 61 Step 5 Remove two Fans located at top of Aft Bulkhea...

Страница 98: ...ly by removing four 8 32 x 7 16 PPSS screws Figure 3 48 Step 8 At Retro Reflector in an alternating fashion gradually loosen four 4 40 x 3 8 PPSS screws until all four mounting clips are free Step 9 R...

Страница 99: ...tep 2 Remove pan side yoke leg cover Refer to Removing Yoke Leg Covers on page 37 Step 3 At Ignitor disconnect four cables Step 4 Remove Ignitor by removing four 4 40 x 1 3 8 PPZ screws Step 5 Replace...

Страница 100: ...pan side yoke leg cover Refer to Removing Yoke Leg Covers on page 37 Step 3 Remove Fan Controller PCB by removing three 6 32 x 1 4 PPSS screws one 1 4 hex 6 32 standoff and cable anchor Step 4 Replac...

Страница 101: ...ove Interface LVS side Cover Refer to Removing Upper Enclosure Covers on page 38 Step 3 At front of Interface LVS Assembly remove four 10 32 x 3 4 socket head screws Figure 3 51 Step 4 Remove one 10 3...

Страница 102: ...Interface LVS Assembly Step 9 Replace component by doing steps in reverse Figure 3 52 Removing Interface LVS Assembly www xppower com CCM2 50PS12 VeR OF P F 5 Ve Emi t ter VeROF P F 5 Ve Colle ctor _...

Страница 103: ...closure fan Step 1 Remove power from luminaire Step 2 Remove Interface LVS side Cover Refer to Removing Upper Enclosure Covers on page 38 Step 3 At front of Interface LVS Assembly remove four 10 32 x...

Страница 104: ...53 Removing Upper Enclosure Fan FAN J8 CHAS J8 FAN 2 MAIN CONTROL J2 Interface LVS Assembly Fan Cable 10 32 x 3 4 Socket Screw 4 Ground Wire 10 32 x 3 8 PPB Screw Upper Enclosure Fan 6 32 Nylon Hex Nu...

Страница 105: ...s follows a At front of Interface LVS Assembly remove four 10 32 x 3 4 socket head screws Figure 3 54 b Remove one 10 32 x 3 8 PPB screw that secures ground wire lug c Pull assembly out of enclosure e...

Страница 106: ...Y HOTRELAY DETAIL TAB 4 TAB 6 GND 4 25 9816 09 56 FROM BALLAST UPPER ENCLOSURE L N AC LINE AC NEUT N L BLK WHT F1 F2 FUSE FUSE 10 32 x 3 4 GROUND Interface LVS Assembly Socket Screw 4 AC WIRES MAIN CO...

Страница 107: ...move power from luminaire Step 2 Remove Ballast side Enclosure Cover Refer to Removing Upper Enclosure Covers on page 38 Step 3 Disconnect Fan Cable connector by twisting Step 4 At Ballast Fan remove...

Страница 108: ...any maintenance procedures CAUTION Always use anti static precautions when working with PCBs To replace the Pan Tilt Driver PCB Step 1 Remove power from luminaire Step 2 Remove tilt side yoke leg cove...

Страница 109: ...ver PCB by doing steps in reverse Apply Loctite 242 to 6 32 x 250 PPSS screws Step 8 Set proper belt tension Refer to Setting Pan Tilt Belt Tension on page 106 Figure 3 57 Removing Pan Tile Driver PCB...

Страница 110: ...from luminaire before performing any maintenance procedures CAUTION Always use anti static precautions when working with PCBs To replace the tilt COT sensor Step 1 Remove power from luminaire Step 2 R...

Страница 111: ...Standoffs from PCB by removing two 4 40 x 1 4 PPSS screws Step 9 Install 1 4 Hex Standoffs on new Tilt COT Sensor PCB applying Loctite 242 to screws standoffs Step10 Install new Tilt COT Sensor Cable...

Страница 112: ...rom luminaire before performing any maintenance procedures To replace the tilt drive mechanism Step 1 Remove power from luminaire Step 2 Remove tilt side yoke leg cover Refer to Removing Yoke Leg Cove...

Страница 113: ...Tilt Mechanism enough so that Timing Belt can be removed Step 7 To remove Tilt Mechanism fully remove four 10 32 nylon insert nuts and 10 flat washers Step 8 Replace component by doing steps in rever...

Страница 114: ...WARNING Remove power from luminaire before performing any maintenance procedures To replace the pan drive mechanism Step 1 Remove power from luminaire Step 2 Remove both Yoke Leg Covers by loosening f...

Страница 115: ...an Mechanism Tension Bolts and remove Timing Belt Step 8 Remove four 10 32 x 5 8 socket head screws and 10 flat washers that secure Pan Mechanism to crossmember Step 9 Remove Pan Mechanism Step10 Repl...

Страница 116: ...created on the other There are two ways to set proper belt tension 1 Using a Sonic Tension Meter recommended 2 By manually tightening until no bilateral deflection is present When using the Sonic Ten...

Страница 117: ...ion created on one side of belt and deflections on the other Step 3 Using wrench tighten belt adjustment bolt s until no bilateral deflection occurs Figure 3 64 Belt Tension Adjustment 100 240 VAC 12A...

Страница 118: ...PAGE 108 BEST BOY HP SPOT LUMINAIRE SERVICE MANUAL MAINTENANCE MAINTENANCE NOTES...

Страница 119: ...USTRATED PARTS BREAKDOWN This chapter provides illustrated parts breakdowns for the luminaire sub assemblies OVERVIEW TOP ASSEMBLY HEAD ZOOM OPTICS WHEEL STACK YOKE UPPER ENCLOSURE BEST BOY HP SPARES...

Страница 120: ...ease order the entire subassembly as a replacement item If a maintenance procedure has been provided for an assembly or single component then it will be referenced in the Procedure column of the IPB t...

Страница 121: ...Yoke Assembly 21 9817 0700 Tilt Drive Mechanism 21 9816 0719 Upper Enclosure Assembly 21 9817 0800 Zoom Assembly 21 9816 0500 Yoke Leg Tilt Assembly 21 9816 0701 Yoke Crossmember Assembly 21 9816 070...

Страница 122: ...2 21 9816 0820 1 EA ASSY UE INTERFACE COVER page 38 3 21 9816 0830 1 EA ASSY UE BALLAST COVER page 38 4 21 9816 0863 2 EA ASSY HOOK BRACKET 5 21 9817 0020 1 EA SUB ASSEMBLY LUMINAIRE w o COVERS 6 22 9...

Страница 123: ...SPOT LUMINAIRE SERVICE MANUAL ILLUSTRATED PARTS BULLETIN PAGE 113 Covers and Included Items continued Refer to Parts List for Covers and Included Items on page 112 EXPLODED VIEW 1st STAGE EXPLODED VIE...

Страница 124: ...5 5 12 9817 0630 1 EA MODIFIED HEAD COVERS BEST BOY HP SPOT 6 22 9816 0631 1 EA ASSY HEAD COVER SAFETY LANYARD COMPONE 7 22 9817 0667 1 EA ASSY BOX AIR FILTER BEST BOY HP SPOT 8 22 9817 0668 1 EA ASS...

Страница 125: ...L ILLUSTRATED PARTS BULLETIN PAGE 115 Head Cover Assembly continued Refer to Parts List for Head Cover Assembly on page 114 1st STAGE EXTERIOR ISO VIEW BOTTOM VIEW SIDE VIEW APPLY BLACK SEALANT 7091 N...

Страница 126: ...VICE MANUAL ILLUSTRATED PARTS BULLETIN Head Cover Assembly continued Refer to Parts List for Head Cover Assembly on page 114 APPLY BLACK SEALANT 7091 AS NEEDED TO FILL GAPS 2nd STAGE EXTERIOR ISO VIEW...

Страница 127: ...nterface Cover Assembly 21 9816 0820 Revision Rev B0 No Item Qty UM Description Procedure 1 10 9816 0820 1 EA COVER UPPER ENCLOSURE INTERFACE page 38 2 53 5510 0661 0 4 EA SCREW CAPTIVE 10 32 X 3 4 PH...

Страница 128: ...pper Enclosure Ballast Cover Assembly 21 9816 0830 Revision Rev B0 No Item Qty UM Description Procedure 1 10 9816 0830 1 EA COVER UPPER ENCLOSURE BALLAST page 38 2 53 5510 0661 0 4 EA SCREW 10 32 X 5...

Страница 129: ...63 Revision Rev C0 No Item Qty UM Description Procedure 1 10 9816 0863 1 EA HOOK BRACKET BEST BOY 2 10 9816 0864 1 EA SPRING HOOK BRACKET BEST BOY 3 53 6553 0010 0 2 EA SCREW 10 32 X 3 16 PPBZ 4 53 70...

Страница 130: ...1 EA YOKE ARM VENT COVER 3 10 9816 0752 1 EA YOKE VENT FLANGE BEST BOY 4 10 9816 0767 1 EA GASKET YOKE VENT FLANGE 5 12 6574 0010 0 4 EA SCREW BLK ZINC 25MM LG SOUTHCO FAST 6 53 6522 0002 8 EA SCREW...

Страница 131: ...0718 EA 1 ASSY PAN DRIVE MECHANISM page 104 20 21 9816 0719 EA 1 ASSY TILT DRIVE MECHANISM page 102 21 21 9817 0670 EA 1 ASSY XYZ BEST BOY HP SPOT page 46 22 21 9817 0800 EA 1 ASSY UPPER ENCLOSURE BES...

Страница 132: ...HD CAP SS 56 53 6653 0040 0 EA 2 SCREW 1 4 20 x 1 SOC CAP SS 57 53 6653 0041 0 EA 10 SCREW 1 4 x 1 1 2 SOC CAP 58 55 6653 0504 0 EA 1 SCREW 1 4 20 X 1 2 PFSS 100 DEG 59 54 1240 0006 0 EA 1 BEARING 50...

Страница 133: ...RTS BULLETIN PAGE 123 Luminaire Subassembly continued Refer to Parts List for Luminaire Subassembly on page 121 EXPLODED VIEW 1st STAGE BALLAST SIDE INTERFACE LVS SIDE PULLEY C LOCKING O RIENTATION DE...

Страница 134: ...S TAB 9 TO IGNITOR INPUT TABS TAB 7 DC PWR IN J2 WHEEL STACK PC B TO DC PWR IN J27 CONTROLLER PCB TO HEAD FROM XP POWER SUPPLY 24 VDC OUTPUT DC PWR J14 YOKE DC PWR J27 HEAD DC PWR J2 WS DC PWR IN J14...

Страница 135: ...ETAIL C C SEE DETAIL 25 9816 0962 E SEE DETAIL FAN J8 CHAS CONT J6 MAIN J8 J6 J2 FAN 1 FAN 2 MAIN CONTROL J2 25 9817 0992 FROM 25 9816 0975 DC PW R J2 WS DC PW R J27 H EA D DC PW R J1 4 YO KE E SEE DE...

Страница 136: ...inaire Subassembly on page 121 25 9816 09 81 TILT C OT SENS OR WAR NING D O N O T AT T EM PT TO M EA S U R E OU TPUT O F I G N ITOR HIG H VO LTAGE PAN SIDEVIEW SCALE 1 1 FANS 1 4 J1 J2 FAN 5 J5 J6 J4...

Страница 137: ...ARTS BULLETIN PAGE 127 Luminaire Subassembly continued Refer to Parts List for Luminaire Subassembly on page 121 EXPLODEDVIEW 5th STAGE EXPLODEDVIEW 6th STAGE EXPLODEDVIEW NOTICE ORIENTATION H SEE DET...

Страница 138: ...San Ace B76 DC 24V 0 17A FAN 4 FAN 3 HEAD OVER TEMP HOT SWITCH B TAB A TAB YELLOW ORANGE ORN RED ORN RED FRONT VIEW SCALE 1 1 BOTTOM VIEW SCALE 1 1 RED YEL TO INTERLOCK SWITCH C OR 1 TERMINAL SW HOT...

Страница 139: ...BEST BOY HP SPOT LUMINAIRE SERVICE MANUAL ILLUSTRATED PARTS BULLETIN PAGE 129 Luminaire Subassembly continued Refer to Parts List for Luminaire Subassembly on page 121 EXPLODED VIEW 7th STAGE...

Страница 140: ...IN Luminaire Subassembly continued Refer to Parts List for Luminaire Subassembly on page 121 EXPLODED VIEW 7th STAGE FA N J7 H EA D TE M P J6 E X T 25 9816 0976FROM HEADFAN ASSY 25 9816 0996FROM HEADF...

Страница 141: ...continued Refer to Parts List for Luminaire Subassembly on page 121 EXPLODED VIEW 9th STAGE EXPLODED VIEW 2nd STAGE EXPLODED VIEW 1st STAGE EXPLODED VIEW 3rd STAGE NIPPLE INSTAL L TOWARDS REFLECTOR GR...

Страница 142: ...LLER PCB CABLES LAYOUT B EST BOY H EA D C ONTROLL ER 24 9816 0640 REV WH EEL STACK PCB J6 TO W HEEL J2 6 GAG INDEX J2 5 GAG ZOOM 3 J5 ZOOM J5 1 ZOOM 2 J23 EO T J2 4 GAG D C P W R J2 7 HEAD G2 ZO OM FA...

Страница 143: ...SHUTTER MOUNT ASSY 17 22 9816 0380 1 EA ASSY STD LOAD GOBO WHEEL 1 BEST BOY page 48 18 22 9816 0320 1 EA ASSY DESIGNER COLOR WHEEL page 52 19 22 9816 0390 1 EA ASSY STD LOAD GOBO WHEEL 2 BEST BOY pag...

Страница 144: ...16 PPSS 62 53 6558 0020 2 EA SCREW 6 32 X 3 4 PFSS 63 53 6556 0025 0 2 EA SCREW 4 40 X 1 4 SCBZ 64 53 6605 1500 0 1 EA ALL THREAD 2 56 X 1 1 2 L SS 65 53 6659 0008 3 EA SCREW 2 56 X 3 16 PFZ 66 53 672...

Страница 145: ...X X 1 13 16 X 632 FF ALUM 89 55 6704 0031 0 2 EA STANDOFF 3 8 HEX 8 32 2 21 32 LG FF ALUM 90 55 6947 0267 0 1 EA SPRING WAVE 5 5LBS 267 WH FH 450 DESIGN 2 91 06 6082 0001 0 0 33 FT TAPE KAPTON 92 55 6...

Страница 146: ...PAGE 136 BEST BOY HP SPOT LUMINAIRE SERVICE MANUAL ILLUSTRATED PARTS BULLETIN Wheel Stack Assembly continued Refer to Parts List for Wheel Stack on page 133 NOTES ISOMETRIC VIEW...

Страница 147: ...ICE MANUAL ILLUSTRATED PARTS BULLETIN PAGE 137 Wheel Stack Assembly continued Refer to Parts List for Wheel Stack on page 133 SHUTTER FAN 5 INDEX 1 INDEX 2 ISOMETRIC VIEW 1st STAGE G W 2 DETAIL A G W...

Страница 148: ...PAGE 138 BEST BOY HP SPOT LUMINAIRE SERVICE MANUAL ILLUSTRATED PARTS BULLETIN Wheel Stack Assembly continued Refer to Parts List for Wheel Stack on page 133...

Страница 149: ...E SERVICE MANUAL ILLUSTRATED PARTS BULLETIN PAGE 139 Wheel Stack Assembly continued Refer to Parts List for Wheel Stack on page 133 G W 2 EXPLODED VIEW 3rd STAGE DIM CTW DES C YEL MAG STRB CYAN G W 1...

Страница 150: ...ST BOY HP SPOT LUMINAIRE SERVICE MANUAL ILLUSTRATED PARTS BULLETIN Wheel Stack Assembly continued Refer to Parts List for Wheel Stack on page 133 EXPLODED VIEW 4th STAGE RED GREEN GOBO WHEEL 1 GOBO WH...

Страница 151: ...T BOY HP SPOT LUMINAIRE SERVICE MANUAL ILLUSTRATED PARTS BULLETIN PAGE 141 Wheel Stack Assembly continued Refer to Parts List for Wheel Stack on page 133 EXPLODED VIEW 5th STAGE DESIGNER RED AMBER GRE...

Страница 152: ...142 BEST BOY HP SPOT LUMINAIRE SERVICE MANUAL ILLUSTRATED PARTS BULLETIN Wheel Stack Assembly continued Refer to Parts List for Wheel Stack on page 133 EXPLODED VIEW 6th STAGE ORANGE PURPLE MAGENTA C...

Страница 153: ...T BOY HP SPOT LUMINAIRE SERVICE MANUAL ILLUSTRATED PARTS BULLETIN PAGE 143 Wheel Stack Assembly continued Refer to Parts List for Wheel Stack on page 133 EXPLODED VIEW 7th STAGE YELLOW YELLOW DIMMER C...

Страница 154: ...PAGE 144 BEST BOY HP SPOT LUMINAIRE SERVICE MANUAL ILLUSTRATED PARTS BULLETIN Wheel Stack Assembly continued Refer to Parts List for Wheel Stack on page 133 EXPLODED VIEW 8th STAGE YELLOW STROBE...

Страница 155: ...BEST BOY HP SPOT LUMINAIRE SERVICE MANUAL ILLUSTRATED PARTS BULLETIN PAGE 145 Wheel Stack Assembly continued Refer to Parts List for Wheel Stack on page 133 EXPLODED VIEW 9th STAGE...

Страница 156: ...ED PARTS BULLETIN Wheel Stack Assembly continued Refer to Parts List for Wheel Stack on page 133 EXPLODED VIEW 10th STAGE Note Rotate this motor out of position while mounting Framing Assy rotate back...

Страница 157: ...UMINAIRE SERVICE MANUAL ILLUSTRATED PARTS BULLETIN PAGE 147 Wheel Stack Assembly continued Refer to Parts List for Wheel Stack on page 133 ISOMETRIC VIEW 10th STAGE DIMMER FAN 7 J15 FAN6 WS FAN8 CTW D...

Страница 158: ...POT LUMINAIRE SERVICE MANUAL ILLUSTRATED PARTS BULLETIN Wheel Stack Assembly continued Refer to Parts List for Wheel Stack on page 133 EXPLODED VIEW FINAL STAGE J18 FAN 5 J18 WS FAN 7 DIM DETAIL C FAN...

Страница 159: ...ow page 52 8 55 6876 0001 0 1 EA MAGNET NDFEB GRADE N42SH 9 53 5534 0312 4 EA SCREW 4 40 X 5 16 PFSS 10 6 6083 0001 0 1 EA RTV 3145 CLEAR 305ML TUBE 11 6 6008 0001 AR EA LOCTITE 242 REMOVABLE Designer...

Страница 160: ...PAGE 150 BEST BOY HP SPOT LUMINAIRE SERVICE MANUAL ILLUSTRATED PARTS BULLETIN Designer Color Wheel continued Refer to Parts List for Designer Color Wheel Assembly on page 149...

Страница 161: ...JUST ROCKS page 48 2 17 1131 1002 00 1 EA GOBO ASSY PINHOLE BREAKUP page 48 3 17 1131 1001 00 1 EA GOBO ASSY SLITS page 48 4 17 1131 1006 01 1 EA GOBO ASSY SLATE WALL 4 page 48 5 17 7101 0400 00 1 EA...

Страница 162: ...SY CHICLETS page 50 2 17 1131 1010 00 1 EA GOBO ASSY OAK FOLIAGE 1 page 50 3 17 1131 1013 00 1 EA GOBO ASSY CRACKLE LINEAR page 50 4 17 1131 1022 04 1 EA GOBO ASSY GHOST DUST page 50 5 17 7101 0401 00...

Страница 163: ...OY 11 10 9817 0654 2 EA LIGHT SHIELD SHORT BEST BOY HP SPOT 12 10 9817 0666 2 EA BLOCK SPACER REAR BEST BOY HP SPOT 13 21 9816 0500 1 EA ASSY ZOOM page 68 14 22 9817 0608 1 EA ASSY AFT BULKHEAD BEST B...

Страница 164: ...PAGE 154 BEST BOY HP SPOT LUMINAIRE SERVICE MANUAL ILLUSTRATED PARTS BULLETIN Head Assembly continued Refer to Parts List for Head Assembly on page 153...

Страница 165: ...BEST BOY HP SPOT LUMINAIRE SERVICE MANUAL ILLUSTRATED PARTS BULLETIN PAGE 155 Head Assembly continued Refer to Parts List for Head Assembly on page 153 EXPLODED VIEW 1st STAGE EXPLODED VIEW 2nd STAGE...

Страница 166: ...BOY HP SPOT LUMINAIRE SERVICE MANUAL ILLUSTRATED PARTS BULLETIN Head Assembly continued Refer to Parts List for Head Assembly on page 153 EXPLODED VIEW ASSEMBLED ISO VIEW SIDE RAIL BRACKET 3rd STAGE...

Страница 167: ...F1 1 YELL OW WHE EL F1 2 SHUTTER ROTA TE F1 3 ZOOM LENS 1 F14 ZOOM LENS 2 F15 ZOOM LENS 3 F16 GOBO WHEEL 1 F1 7 GOBO WHEEL 2 F1 8 CT W HEEL F19 DESINGER CO L OR F2 0 DIMME R F3 ST ROBE F4 FUSE LOCATI...

Страница 168: ...6 GAG INDEX J25 GAG LENS GROUP 3 EOT LENS GROUP 1 EOT ZOOM 3 J5 ZOOM J5 1 LENS GROUP 2 EOT ZOOM 2 J23 EOT J24 GAG G1 ZOOM G3 ZOOM G2 ZOOM 23 9816 0530 03 FROM ZOO M ASS Y 23 9816 0530 02 FROM ZOOM ASS...

Страница 169: ...75 18 10 9816 0564 2 EA GROMMET CUSTOM LEAD SCREW page 75 19 10 9816 0585 1 EA BRACKET PI BAR ZOOM RAIL 20 10 9816 1609 02 1 EA FRONT BULKHEAD MACHINED 21 10 9816 1610 02 1 EA SIDE RAIL ZOOM MACHINED...

Страница 170: ...SFR166ZZ 57 54 1239 0003 0 6 EA BEARING 5mm X 16mm X 5mm FLANGED SS F625HZZ 58 54 2050 0002 0 1 EA BELT 63T 6MM WIDE GT2 2MM PTCH 59 54 2050 0003 0 1 EA BELT 93T 6MM WIDE GT2 2MM PTCH 60 54 2105 0001...

Страница 171: ...BEST BOY HP SPOT LUMINAIRE SERVICE MANUAL ILLUSTRATED PARTS BULLETIN PAGE 161 Zoom Assembly continued Refer to Parts List for Zoom Assembly on page 159 ISOMETRIC VIEW...

Страница 172: ...AIRE SERVICE MANUAL ILLUSTRATED PARTS BULLETIN Zoom Assembly continued Refer to Parts List for Zoom Assembly on page 159 EXPLODED VIEW 1st STAGE 2nd STAGE EXPLODED VIEW GROUP 2 SUBASSY EXPLODED VIEW G...

Страница 173: ...HP SPOT LUMINAIRE SERVICE MANUAL ILLUSTRATED PARTS BULLETIN PAGE 163 Zoom Assembly continued Refer to Parts List for Zoom Assembly on page 159 GROUP 1 SUBASSY EXPLODED VIEW 3rd STAGE G1 G1 WHEEL INDEX...

Страница 174: ...HP SPOT LUMINAIRE SERVICE MANUAL ILLUSTRATED PARTS BULLETIN Zoom Assembly continued Refer to Parts List for Zoom Assembly on page 159 4th STAGE GROUP 3 SUBASS Y EXPLODED VIEW GROUP 2 SUBASSY EXPLODED...

Страница 175: ...HP SPOT LUMINAIRE SERVICE MANUAL ILLUSTRATED PARTS BULLETIN PAGE 165 Zoom Assembly continued Refer to Parts List for Zoom Assembly on page 159 5th STAGE EXPLODED VIEW A SEE DETAIL A DETAIL CRITICAL N...

Страница 176: ...PAGE 166 BEST BOY HP SPOT LUMINAIRE SERVICE MANUAL ILLUSTRATED PARTS BULLETIN Zoom Assembly continued Refer to Parts List for Zoom Assembly on page 159 6th STAGE EXPLODED VIEW FINAL STEP G3 G1...

Страница 177: ...SPOT LUMINAIRE SERVICE MANUAL ILLUSTRATED PARTS BULLETIN PAGE 167 Zoom Assembly continued Refer to Parts List for Zoom Assembly on page 159 A DETAIL CRITICAL NEXT STEP 7th STAGE EXPLODED VIEW A SEE D...

Страница 178: ...Y HP SPOT LUMINAIRE SERVICE MANUAL ILLUSTRATED PARTS BULLETIN Zoom Assembly continued Refer to Parts List for Zoom Assembly on page 159 8th STAGE EXPLODED VIEW G2 G3 G1 PCB J5 CONTROLLER FROM HEAD ZOO...

Страница 179: ...LLUSTRATED PARTS BULLETIN PAGE 169 Zoom Assembly continued Refer to Parts List for Zoom Assembly on page 159 10th STAGE EXPLODED VIEW GROUP 1 SUBASSY GROUP 2 SUBASSY GROUP 3 SUBASSY 9th STAGE EXPLODED...

Страница 180: ...BULLETIN Zoom Assembly continued Refer to Parts List for Zoom Assembly on page 159 11th STAGE SIDE VIEW CABLE LAYOUT G 3 Z O O M G 1 Z O O M G 2 Z O O M W H EEL J 26 GAG IN DEX J 25 GAG E O T J 24 G A...

Страница 181: ...ed Refer to Parts List for Zoom Assembly on page 159 12th STAGE EXPLODED VIEW FINAL STAGE EXPLODED VIEW B DETAIL CRITICAL C DETAIL CRITICAL C SEE DET AIL CLEAN LENSES ONLY WITH MICROFIBER CLOTH OPTI M...

Страница 182: ...GAG WHEEL DRIVE BEST BOY 4 22 9816 0545 1 EA SUB ASSEMBLY GAG WHEEL 5 53 6528 0002 0 1 EA WASHER 140 ID 312 OD 057 067 THK NYLON 6 53 5506 0250 1 EA SCREW 6 32 X 1 4 PPSS 7 53 6659 0015 6 EA SCREW 2...

Страница 183: ...9816 0557 1 EA HOLDER MAGNET GAG WHEEL 4 10 9816 0571 6 EA SLIP RING GAG BEST BOY 5 22 9816 8001 1 EA ASSY 4 FACET PRISM GAG 6 22 9816 8002 1 EA ASSY EXTRUDER GAG 7 22 9816 8003 1 EA ASSY ELONGATOR GA...

Страница 184: ...NAIRE SERVICE MANUAL ILLUSTRATED PARTS BULLETIN Gag Wheel Sub Assembly continued Refer to Parts List for Gag Wheel Sub Assembly on page 173 EXPLODED VIEW 2nd STAGE EXPLODED VIEW 1st STAGE S MAGNET DET...

Страница 185: ...ACE page 57 17 42 9815 0161 1 EA RETRO REFLECTOR WASH page 87 19 53 2200 0008 2 EA NUT 8 32 KEPS SS 20 53 5504 0250 2 EA SCREW 4 40 X 1 4 PPSS 21 53 5504 0375 6 EA SCREW 4 40 X 3 8 PPSS 22 53 6519 00...

Страница 186: ...SERVICE MANUAL ILLUSTRATED PARTS BULLETIN Aft Bulkhead Assembly continued Refer to Parts List for Aft Bulkhead Assembly on page 175 EXPLODED REAR VIEW 3rd STA G E EXPLODED REAR VIEW 2nd ST AGE FAN 3 F...

Страница 187: ...ICE MANUAL ILLUSTRATED PARTS BULLETIN PAGE 177 Aft Bulkhead Assembly continued Refer to Parts List for Aft Bulkhead Assembly on page 175 EXPLODED REAR VIEW 6th STAGE FAN 1 FAN 2 EXPLODED REAR VIEW 5th...

Страница 188: ...INAIRE SERVICE MANUAL ILLUSTRATED PARTS BULLETIN Aft Bulkhead Assembly continued Refer to Parts List for Aft Bulkhead Assembly on page 175 ISOMETRIC R EAR VIEW 7th STAGE EXPLODED R EAR VIEW 7th STAGE...

Страница 189: ...ICE MANUAL ILLUSTRATED PARTS BULLETIN PAGE 179 Aft Bulkhead Assembly continued Refer to Parts List for Aft Bulkhead Assembly on page 175 EXPLODED REAR V IEW 9th STAGE EXPLODED REAR V IEW FINAL STAGE I...

Страница 190: ...9815 0686 1 EA BAFFLE LOWER LAMP BOX 5 10 9817 0620 1 EA REFLECTOR MOUNT BEST BOY HP SPOT 6 22 9817 0634 1 EA ASSEMBLY FLIPPER DUCT BEST BOY HP 7 42 9816 0170 1 EA REFLECTOR STEPPED 10 LUNES COATED p...

Страница 191: ...MINAIRE SERVICE MANUAL ILLUSTRATED PARTS BULLETIN PAGE 181 Lamp Box Assembly continued Refer to Parts List for Lamp Box Assembly on page 180 2nd STA GE FIN AL STA GE ISOMETRIC VIEW EXPLODED VIEW 1st S...

Страница 192: ...LDER BEST BOY HP SPOT 2 10 9815 0629 1 EA PLATE XYZ 3 53 5508 0375 2 EA SCREW 8 32 X 3 8 PPSS 4 12 5665 0001 0 4 EA SCREW BLK ZINC PLATED COMES IN AS 53 5665 0001 0 5 53 5666 0001 0 4 EA RETAINER FAST...

Страница 193: ...EVERL E CRAN DE PROT ECTION DANGER INTENSE HEAT AVOID CONTACTBY PERSO NS AND MATERIA LS COUPER L ALIME NTATION AVANT LE DEPANNA GE INSTALL L AMPNIPP LE TOWA RD REAROF FIXT URE RIS K OF F IRE U SEWITHM...

Страница 194: ...5 9816 0976 1 EA CABLE ASSY HEAD EXTERNAL TEMP SENSOR 4 25 9816 0996 A 1 EA CABLE ASSY HEAD FAN 24V NO SENSOR 5 53 5506 1375 1 EA SCREW 6 32 X 1 3 8 LG PPBZ 6 53 6571 0002 2 EA SCREW 6 32 X 1 1 4 LG P...

Страница 195: ...LUMINAIRE SERVICE MANUAL ILLUSTRATED PARTS BULLETIN PAGE 185 Head Fan Assembly continued Refer to Parts List for Head Fan Assembly on page 184 EXPLODED VIEW TEMP J6 EXT TEMP J6 EXT FAN J7 HEAD CABLE L...

Страница 196: ...y 21 9817 0700 Revision Rev A0 No Item Qty UM Description Procedure 1 21 9816 0701 1 EA ASSEMBLY YOKE LEG TILT 2 21 9817 0702 1 EA ASSY YOKE LEG PAN BEST BOY HP SPOT 3 21 9816 0703 1 EA ASSEMBLY CROSS...

Страница 197: ...SY YOKE DRIVER 8 53 6552 0002 6 EA SCREW 8 32 X 1 2 PFB 9 53 9816 7500 0 4 EA SCREW 10 32 X 3 4 SHCS STEEL BLK ZINC 10 53 6530 0024 0 4 EA RIVET 1 8 OD 126 187 GRP CSK POP ALUM 11 53 5506 0250 4 EA SC...

Страница 198: ...Y HP SPOT LUMINAIRE SERVICE MANUAL ILLUSTRATED PARTS BULLETIN Yoke Leg Tilt Assembly continued Refer to Parts List for Yoke Leg Tilt Assembly on page 187 EXPLODED VIEW 2nd STAGE FRONT VIEW DETAIL B 9...

Страница 199: ...ED page 85 13 53 5504 0250 2 EA SCREW 4 40 X 1 4 PPSS 14 53 5534 0250 2 EA SCREW 4 40 X 1 4 PFSS 15 53 5506 0250 3 EA SCREW 6 32 X 1 4 PPSS 16 53 6552 0002 6 EA SCREW 8 32 X 1 2 PFB 17 53 6581 0001 4...

Страница 200: ...LUMINAIRE SERVICE MANUAL ILLUSTRATED PARTS BULLETIN Refer to Parts List for Yoke Leg Pan Assembly on page 189 Also refer to illustrations on the following pages WARNING DO NOT ATTEMPT TO MEASURE OUTPU...

Страница 201: ...NAIRE SERVICE MANUAL ILLUSTRATED PARTS BULLETIN PAGE 191 Yoke Leg Pan Assembly continued Refer to Parts List for Yoke Leg Pan Assembly on page 189 EXPLODED VIEW EXPLODED VIEW DETAIL A 9 52 SEE DETAIL...

Страница 202: ...D PARTS BULLETIN Yoke Leg Pan Assembly continued Refer to Parts List for Yoke Leg Pan Assembly on page 189 To Bal last To Lamp CCI Powe r Su pplies LLC Model IGN40C21 Igni ter SN HH1231 0003 1A A DETA...

Страница 203: ...Side Shield Assembly 22 9816 0750 Revision Rev A0 No Item Qty UM Description Procedure 1 10 9816 0750 1 EA YOKE SIDE SHIELD 2 55 6738 0006 0 26 IN TUBING SILICONE 250 OD X 150 ID 3 55 9816 0325 0 1 E...

Страница 204: ...1 EA ASSY SEALING RING YOKE COVER 2 10 9816 0736 1 EA PAN BEARING RETAINER BEST BOY 3 10 9816 0739 1 EA YOKE LOWER CROSS MEMBER BEST BOY 4 10 9816 0762 1 EA YOKE UPPER CROSS MEMBER BEST BOY 5 53 6624...

Страница 205: ...HP SPOT LUMINAIRE SERVICE MANUAL ILLUSTRATED PARTS BULLETIN PAGE 195 Yoke Crossmember continued Refer to Parts List for Yoke Crossmember Assembly on page 194 EXPLODED VIEW 2nd STAGE EXPLODED VIEW FINA...

Страница 206: ...A NUT 6 32 HEX SS NYLON INSERT 11 53 6568 0001 0 3 EA SCREW M3 X 5 X 8MM LG PPZ METRIC 12 53 6568 0002 0 3 EA SET SCREW M3X10mm L 1 5mm HEX SOCKET 13 53 6568 0003 0 3 EA SCREW 10 32 X 1 2 SS BUTTON HD...

Страница 207: ...BEST BOY HP SPOT LUMINAIRE SERVICE MANUAL ILLUSTRATED PARTS BULLETIN PAGE 197 Pan Drive Mechanism continued Refer to Parts List for Pan Drive Mechanism on page 196 2nd STAGE A 1st STAGE 3rd STAGE...

Страница 208: ...GE 198 BEST BOY HP SPOT LUMINAIRE SERVICE MANUAL ILLUSTRATED PARTS BULLETIN Pan Drive Mechanism continued Refer to Parts List for Pan Drive Mechanism on page 196 DETAIL CRITICAL A FINAL STAGE 4th STAG...

Страница 209: ...3 2202 0010 1 EA NUT 10 32 HEX SS NYLON INSERT 12 53 6568 0001 0 3 EA SCREW M3 X 5 X 8MM LG PPZ METRIC 13 53 6568 0002 0 3 EA SET SCREW M3X10mm L 1 5mm HEX SOCKET 14 53 6624 0002 4 EA SCREW 10 32 X 1...

Страница 210: ...PAGE 200 BEST BOY HP SPOT LUMINAIRE SERVICE MANUAL ILLUSTRATED PARTS BULLETIN Tilt Drive Mechanism continued Refer to Parts List for Tilt Drive Mechanism on page 199 1st STAGE 2nd STAGE A 3rd STAGE...

Страница 211: ...T BOY HP SPOT LUMINAIRE SERVICE MANUAL ILLUSTRATED PARTS BULLETIN PAGE 201 Tilt Drive Mechanism continued Refer to Parts List for Tilt Drive Mechanism on page 199 DETAIL CRITICAL A FINAL STAGE 4th STA...

Страница 212: ...L ILLUSTRATED PARTS BULLETIN Pan Shield Assembly 22 9816 0749 Revision Rev A0 No Item Qty UM Description Procedure 1 10 9816 0749 1 EA PAN SHIELD 2 55 6738 0004 01 36 IN TUBING SILICONE 250 OD X 187 I...

Страница 213: ...OY HP SPOT page 93 16 52 8233 0003 0 1 EA TAB FASTON 250 205 HOLE 45 DEG 17 53 2203 0001 4 EA NUT 3 8 16 NYLON INSERT 18 53 2202 0006 2 EA NUT 6 32 HEX SS NYLON INSERT 19 53 2202 0008 1 EA NUT 8 32 HE...

Страница 214: ...ST BOY HP SPOT LUMINAIRE SERVICE MANUAL ILLUSTRATED PARTS BULLETIN Upper Enclosure Assembly continued Also refer to illustrations on the following pages EXPLODED VIEW 1st STAGE DETAIL A INTERFACE GND...

Страница 215: ...ETIN PAGE 205 Upper Enclosure Assembly continued Refer to Parts List for Upper Enclosure Assembly on page 203 BOTTOM VIEW LABEL LAYOUT BALLAST SIDE INTERFACE SIDE REFERENCE REFERENCE ISO REAR VIEW 2nd...

Страница 216: ...SPOT LUMINAIRE SERVICE MANUAL ILLUSTRATED PARTS BULLETIN Upper Enclosure Assembly continued Refer to Parts List for Upper Enclosure Assembly on page 203 EXPLODED FRONT VIEW FINALSTAGE DETAIL C 4th STA...

Страница 217: ...LAST AC IN 3 25 9816 0956 1 EA CABLE ASSY BALLAST AC GND 5 25 9816 0991 1 EA CABLE ASSY BALLAST HEATSINK FAN BEST BOY 6 25 9817 0966 1 EA CABLE ASSY BALLAST CONTROL SERIAL LINK 7 53 6575 0005 4 EA SCR...

Страница 218: ...USTRATED PARTS BULLETIN Ballast Assembly continued Refer to Parts List for Ballast Assembly on page 207 FINAL STAGE N BAL L DI M L S T AT L E NABL E 2 1 2 1 2 1 3 2 1 BLK N L WHT BALLAST AC LINE INPUT...

Страница 219: ...ast Assembly on page 207 REAR VIEW TOP VIEW Mo d el 10 0 6 25H A 001RC In put 1 9 8 2 5 0V 8 9A 5 0 60Hz CCI P ower Su ppli e s LLC Outp ut 165 0W 1 1 0V OC V 390V RoHS TO IG NITOR BALLAST OUTPUT CABL...

Страница 220: ...B ASSY BEST BOY DISPLAY INTERFACE 18 25 9817 0951 1 EA CABLE ASSY POWERCON TO FUSES LVS BEST BOY HP SPOT 19 25 9816 0952 1 EA CABLE ASSY POWERCON TO CHASSIS GND BEST BOY 20 25 9816 0959 1 EA CABLE ASS...

Страница 221: ...0 DEG 250 FASTON S 8201 2 R 42 70 3773 0001 0 2 EA FUSE 15A 250V 25 X 1 25 SLO BLO CERAMIC MDA 15 R 43 72 9816 0873 1 EA LCD W TOUCHSCREEN OVERLAY BEST BOY 44 73 7200 0018 0 1 EA CABLE ASSY 25 POS DO...

Страница 222: ...RVICE MANUAL ILLUSTRATED PARTS BULLETIN Interface LVS Assembly continued Refer to Parts List for Interface LVS Assembly on page 210 EXPLODED VIEW 1st STAGE TOUCHSCREEN LCD DETAIL CAB LE LAYOUT 1st TOU...

Страница 223: ...BEST BOY HP SPOT LUMINAIRE SERVICE MANUAL ILLUSTRATED PARTS BULLETIN PAGE 213 Interface LVS Assembly continued Refer to Parts List for Interface LVS Assembly on page 210 EXPLODED VIEW 2nd STAGE...

Страница 224: ...LVS Assembly on page 210 EXPLODED VIEW 4th STAGE DETAIL A 3rd STAGE www xppower com CCM250PS12 VeROF P F 5 Ve Emi t te r VeROF P F 5 Ve C olle cto r _ XP Rev Level 6 Serial No F0945415 Week No 45 09...

Страница 225: ...NAIRE SERVICE MANUAL ILLUSTRATED PARTS BULLETIN PAGE 215 Interface LVS Assembly continued Refer to Parts List for Interface LVS Assembly on page 210 EXPLODED VIEW 6th STAGE EXPLODED VIEW 7th STAGE EXP...

Страница 226: ...SPOT LUMINAIRE SERVICE MANUAL ILLUSTRATED PARTS BULLETIN Interface LVS Assembly continued Refer to Parts List for Interface LVS Assembly on page 210 EXPLODED VIEW 9th STAGE EXPLODED VIEW 10th STAG E...

Страница 227: ...USTRATED PARTS BULLETIN PAGE 217 Interface LVS Assembly continued Refer to Parts List for Interface LVS Assembly on page 210 ISOMETRIC VIEW FINAL STAGE 12A Max 50 60 Hz IN DMX THRU ETHERNET COMM WAKE...

Страница 228: ...page 102 15 21 9817 0810 2 3749D P12 1 EA ASSY BALLAST BEST BOY HP SPOT page 95 16 21 9816 0811 2 3749A P15 1 EA ASSY INTERFACE LVS BEST BOY page 91 17 24 9816 0640 2 3749A P50 1 EA HEAD CONTROLLER B...

Страница 229: ...E MANUAL ILLUSTRATED PARTS BULLETIN PAGE 219 Best Boy HP Quick Access Spares List Con t Refer to Parts List for Quick Access Spares List on page 218 Click a red callout number to go to that procedure...

Страница 230: ...AIRE SERVICE MANUAL ILLUSTRATED PARTS BULLETIN Best Boy HP Quick Access Spares List Con t Refer to Parts List for Quick Access Spares List on page 218 Click a red callout number to go to that procedur...

Страница 231: ...NAIRE SERVICE MANUAL ILLUSTRATED PARTS BULLETIN PAGE 221 Best Boy HP Quick Access Spares List Con t Refer to Parts List for Quick Access Spares List on page 218 Click a red callout number to go to tha...

Страница 232: ...RE SERVICE MANUAL ILLUSTRATED PARTS BULLETIN Best Boy HP Quick Access Spares List Con t Refer to Parts List for Quick Access Spares List on page 218 Click a red callout number to go to that procedure...

Страница 233: ...NAIRE SERVICE MANUAL ILLUSTRATED PARTS BULLETIN PAGE 223 Best Boy HP Quick Access Spares List Con t Refer to Parts List for Quick Access Spares List on page 218 Click a red callout number to go to tha...

Страница 234: ...AIRE SERVICE MANUAL ILLUSTRATED PARTS BULLETIN Best Boy HP Quick Access Spares List Con t Refer to Parts List for Quick Access Spares List on page 218 Click a red callout number to go to that procedur...

Страница 235: ...A TECHNICAL SPECIFICATIONS BEST BOY HP SPOT LUMINAIRE BEST BOY ROAD CASE...

Страница 236: ...7 user changeable color filters COLOR TEMP CONTROL Adjustable color temperature wheel range from 3 000K all the way up to 7 500K Includes an integrated minus green filter ROTATING GOBOS Two 2 indexab...

Страница 237: ...PAGE 227 26 8 681 mm 711 mm 28 16 75 425 mm 290 mm 11 4 35 16 893 mm 991 mm 39 0 147 mm 5 78 3 88 99 mm 27 0 686 mm 574 mm 22 6 473 mm 18 64 486 mm 19 15 12 5 318 mm 32 43 824 mm 724 mm 28 5 838 mm 3...

Страница 238: ...HP SPOT LUMINAIRE SERVICE MANUAL APPENDIX A TECHNICAL SPECIFICATIONS Best Boy Road Case EMPTY WEIGHT 171 lbs 77 56 kg LOADED WEIGHT 389 lbs 176 45 kg 52 1321 mm 533 mm 21 12 8 325 mm 610 mm 24 859 mm...

Страница 239: ...ERVICE AND TECHNICAL SUPPORT PRG Dallas International Service Address 8617 Ambassador Row Suite 120 Dallas Texas 75247 USA Phone 214 630 1963 Fax 214 630 5867 Service Fax 214 638 2125 Service Email or...

Страница 240: ...230 BEST BOY HP SPOT LUMINAIRE SERVICE MANUAL Best Boy HP Spot Luminaire Service Manual Version as of September 1 2019 Written by J Hutchison PRG part number 02 9817 0001 1...

Страница 241: ...BEST BOY HP SPOT LUMINAIRE SERVICE MANUAL 231 Production Resource Group LLC Dallas Office 8617 Ambassador Row Suite 120 Dallas Texas 75247 www prg com...

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