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ConsoliDator Multi-Channel Controller

Instruction Manual

Configuring 4-20 mA Inputs------------------------------------------------------------- 24

Display Preferences --------------------------------------------------------------------- 24

Decimal Point -------------------------------------------------------------------------- 24

Units -------------------------------------------------------------------------------------- 24

Bargraph -------------------------------------------------------------------------------- 24

Input Scaling & Math Functions------------------------------------------------------- 25

Linear ------------------------------------------------------------------------------------ 25

Square Root ---------------------------------------------------------------------------- 26

Exponent -------------------------------------------------------------------------------- 27

Integration Mode ---------------------------------------------------------------------- 28

Fixed Value ----------------------------------------------------------------------------- 28

Summation & Difference ------------------------------------------------------------ 28

Multi-Point Linearization------------------------------------------------------------- 29

Sensor Input Setup----------------------------------------------------------------------- 29

Setting Flow Meter Pulse Inputs------------------------------------------------------- 30

Display Parameters ---------------------------------------------------------------------- 30

Input Configuration Parameters------------------------------------------------------- 30

Programming Relays ---------------------------------------------------------------------- 31

Supervisory or Summary Alarm Modes--------------------------------------------- 31

High or Low Alarm Modes-------------------------------------------------------------- 31

Multi-Channel High or Low Alarm Modes ------------------------------------------ 32

High or Low Pulse Alarm Modes ----------------------------------------------------- 33

Trigger Alarm Mode---------------------------------------------------------------------- 34

Annunciator High or Low Alarm Modes --------------------------------------------- 34

Plunger Lift by Differential Pressure Mode----------------------------------------- 35

Plunger Lift by Time Mode ------------------------------------------------------------- 35

Lead-Lag Modes (Pump Alternation Control) ------------------------------------- 36

Linear Pulse Width Modulation Mode ----------------------------------------------- 38

Proportional Plus Integral Pulse Width Modulation Mode ---------------------- 39

Setting 4-20 mA Outputs ----------------------------------------------------------------- 40

Linear Scaling of 4-20 mA Output ---------------------------------------------------- 40

PID Control Using 4-20 mA Output -------------------------------------------------- 40

OPERATION -------------------------------------------------------------------------- 41

Manual and Simulation Modes --------------------------------------------------------- 45

MODBUS

SERIAL COMMUNICATION--------------------------------------- 46

Modbus Register Tables ----------------------------------------------------------------- 46

CONSOLIDATOR MONITOR SOFTWARE ----------------------------------- 51

Connecting to PC--------------------------------------------------------------------------- 51

Installing Software ------------------------------------------------------------------------- 51

Using ConsoliDator Monitor Software----------------------------------------------- 51

Data Logging ------------------------------------------------------------------------------ 52

Programming Through Software------------------------------------------------------ 52

OVERALL DIMENSIONS ---------------------------------------------------------- 53

TROUBLESHOOTING TIPS ------------------------------------------------------ 54

OTHER PRECISION DIGITAL PRODUCTS ---------------------------------- 55

Содержание ConsoliDator 4

Страница 1: ...4 Eight 4 20 mA Inputs Four 4 20 mA Inputs Eight 24 VDC 20 mA Four 24 VDC 20 mA Two 4 20 mA Outputs Four 4 20 mA Outputs Features and Highlights Nine Form C 10 A Relays Powered from AC or DC Four Puls...

Страница 2: ...hereof and specifically disclaims any implied warranties of merchantability or fitness for a particular purpose All trademarks mentioned in this document are the property of their respective owners C...

Страница 3: ...tion PDN CSETUP2 Custom Setup Programming Setup sheets available at www predig com PDN CERTCAL Certificate of Calibration PDN CERTCAL2 Certificate of Calibration with Data J1 INPUT J2 OUTPUT J3 INPUT...

Страница 4: ...king 12 Wall Mounting 12 Panel Mounting 13 Connections 14 Power Connections 14 Input Signal Connections 15 4 20 mA Analog Input Connections 15 Flow Meter Pulse Input Connections 16 Digital Input Conne...

Страница 5: ...gh or Low Pulse Alarm Modes 33 Trigger Alarm Mode 34 Annunciator High or Low Alarm Modes 34 Plunger Lift by Differential Pressure Mode 35 Plunger Lift by Time Mode 35 Lead Lag Modes Pump Alternation C...

Страница 6: ...witch Closure 16 Figure 9 Digital Input From Live Signal 16 Figure 10 4 20 mA Output Powered by ConsoliDator 17 Figure 11 4 20 mA Output Powered by External Supply 17 Figure 12 Relay Connections 18 Fi...

Страница 7: ...olated from all inputs outputs and relays to 1500 VAC Isolation to 500 VAC between analog inputs and analog outputs requires powering analog outputs with external supply Signal and output power ground...

Страница 8: ...low Meter Pulse Inputs ACCURACY 1 count for K Factor 1 SIGNAL RANGE 100 mVp p to 15 Vp p 1 Hz to 10 kHz K FACTOR Programmable from 0 00001 to 999999 pulses unit DISPLAY OPTIONS Rate and total values d...

Страница 9: ...any relay entering alarm state Supervisory Alarm Use to indicate CPU failure or analog input signal loss High or Low Pulse Action Assign to analog or pulse input channel for pulsing on off timed rela...

Страница 10: ...red by external supply Modbus Serial Communications COMPATIBILITY EIA 232 PROTOCOL Modbus RTU DEVICE ADDRESS Programmable between 1 and 247 TRANSMIT DELAY Programmable between 0 and 300 ms BAUD RATE P...

Страница 11: ...11 SAFETY INFORMATION CAUTION Read complete instructions prior to installation and operation of the controller WARNING Risk of electric shock WARNING Hazardous voltages present Installation and servi...

Страница 12: ...please contact your supplier or the factory for assistance Wall Mounting For PD980 PD940 Models Obtain four 10 M5 screws and nuts Prepare four 1 4 6 mm holes through mounting surface spaced as shown...

Страница 13: ...shers are necessary Prepare four 1 4 6 mm clearance holes through mounting surface spaced as shown Prepare panel cutout 8 35 W x 7 37 H 212 mm x 187 mm Center cutout vertically and horizontally with r...

Страница 14: ...nnel safety Power Connections Power connections are made to one of the power terminal connectors All units are capable of being powered either by AC or by DC for the ranges specified CONNECT ONLY ONE...

Страница 15: ...cations Each of the 4 20 mA inputs may be connected in any of the modes shown below External Power Supply 2 Wire 4 20 mA Transmitter ANALOG INPUT 2 Wire 4 20 mA Self Powered Transmitter GND GND ANALOG...

Страница 16: ...ctions Digital Input Connections Digital Inputs are wired to two terminal connectors Normally open switch contacts may be used as shown in Figure 8 Figure 9 shows a Digital Input using an NPN open col...

Страница 17: ...on the side of the case In order to obtain isolation from analog inputs outputs must be powered from an external supply as shown in Figure 11 Remote Display Chart Recorder etc ANALOG OUTPUT 24 LOOP IN...

Страница 18: ...L O A D NO C Figure 13 AC and DC Loads Protection Choose R and C as follows R 0 5 to 1 for each volt across the contacts C 0 5 to 1 F for each amp through closed contacts Notes 1 Use capacitors rated...

Страница 19: ...or performance compared to RS 232 Differential signals can help nullify the effects of ground shifts and induced noise signals that can appear as common mode voltages on a network RS 422 was designed...

Страница 20: ...hich appears on screen as an arrowhead The keys below are used to navigate through menus and edit settings Other special keys appear throughout the programming process Key Action ACK Acknowledge relay...

Страница 21: ...apply power to the instrument Inputs outputs and relays are configured individually It is recommended that all inputs be configured before outputs and relays are programmed Shown to the right is a typ...

Страница 22: ...utput setup is covered in Programming Relays page 31 and Setting 4 20 mA Outputs page 40 General Functions The General Functions box contains various options and serial communication settings If you a...

Страница 23: ...ght off if no buttons are pressed for five minutes This is recommended unless it is necessary to have the backlight constantly on When NO is selected the backlight is always on Baud Rate Select any av...

Страница 24: ...he channel during operation Move cursor to Channel ID and press EDIT Use arrow keys to scroll through characters and move to the next position Press SAVE to store new setting to memory Next set displa...

Страница 25: ...ignal in engineering units The graph in Figure 17 shows the display response based on example scaling parameters For this mode select Linear from Function options then follow Sensor Input Setup page 2...

Страница 26: ...f value select Configure Function Parameters Press EDIT and use arrow keys to change the value Press SAVE when complete Follow Sensor Input Setup page 29 to enter your scaling parameters Note An input...

Страница 27: ...s below a programmed value Below the cutoff value the controller will display 0 To enter a cutoff value select Configure Function Parameters Press EDIT and use arrow keys to change the value Press SAV...

Страница 28: ...display Difference mode follows the same link principle but subtracts one or more channels from itself During operation the channel that is used to set up the link is the one that displays the sum or...

Страница 29: ...move cursor to Low Value and press EDIT Use the arrows to enter a process value associated with a low sensor point Press SAVE 3 Move cursor to High Value and press EDIT Use the arrows to enter a proc...

Страница 30: ...hannel is referenced Max Value Specify the rate or total maximum When this level is reached the channel s bargraph will appear completely filled Rate Fmt Select a position for the rate display decimal...

Страница 31: ...ptions to turn relay on when any other relay enters alarm state High or Low Alarm Modes High or Low functions are used to turn the relay on and off at selected process points If it is necessary to hav...

Страница 32: ...low set point is reached by any linked channel and off when all linked channels are above reset point Alarm Setup 1 Alarm Mode HIGH Multi Chan High Value 160 0 GAL Low Value 8 0 GAL Delay ON 1 0 sec...

Страница 33: ...t reset point Delay ON Enter a delay between when the set point is reached and the pulse signal starts Delay OFF Enter a delay between when the reset point is reached and the pulse signal stops Pl Wid...

Страница 34: ...nnel normally open pushbutton switch or External Key 4 Select ANNUNCIATOR HIGH from Alarm Mode options to turn relay on energize when high set point is reached and off when low reset point is reached...

Страница 35: ...Set Point Enter the process variable point at which the relay closes a valve The point may either be differential pressure or flow from a turbine meter Delay On Enter the time between when the set poi...

Страница 36: ...m Mode options to turn relay on when low set point is reached and off when high reset point is reached Alarm Setup 1 Alarm Mode LEAD LAG HIGH Channel TANK 1 High Value 160 0 GAL Low Value 8 0 GAL Dela...

Страница 37: ...lays 1 2 and 3 In the Alarm Menu High Value is set at 160 0 GAL and Low Value is set at 8 0 GAL In the Override Menu Over Type is set to Override 1 2 ON Set Pt 1 is set to 170 0 GAL and Set Pt 2 is se...

Страница 38: ...00 Value Enter the process value at which the pulse width will be 100 of cycle 0 Value Enter the process value at which the pulse width will be 0 of cycle Cycle Time Enter the period for 1 cycle maxim...

Страница 39: ...EDIT EXIT Set Point Enter the process target Feedbk Ch Select an analog input to supply the feedback signal from the system Prop Gain Enter the proportional gain expressed as a percentage Int Time En...

Страница 40: ...ng that channel in another Analog Output 4 mA Val Enter the low process level that will result in a 4 mA signal transmission 20 mA Val Enter the high process level that will result a 20 mA signal tran...

Страница 41: ...r in Automatic mode The screen displays the current state of the relay the total time the relay has spent in the ON state and how many times the relay has cycled from OFF to ON In Manual mode this scr...

Страница 42: ...the buzzer NEXT Press to scroll to the next operation screen Single Analog Input Operation Screen For each analog input channel there is a detailed individual channel operation screen which shows a ba...

Страница 43: ...et the total to zero Password restricted ACK Use to acknowledge reset the relays assigned to Supervisory Summary or Annunciator Alarm functions and to silence the buzzer NEXT Use this key to scroll to...

Страница 44: ...g to Automatic mode Password restricted ACK Press to acknowledge reset the relays assigned to Supervisory Summary or Annunciator Alarm functions and to silence the buzzer NEXT Press to scroll to the n...

Страница 45: ...ing Manual mode Manual Relay Control To the right is an example of a Manual Relay Control screen as it appears in Manual mode The screen displays the current state of the relay the total time the rela...

Страница 46: ...et Multiple Registers Set multiple values into specified holding registers Note To save data to non volatile memory after changing contents of holding register s write 0xFFFF to address 40600 Modbus R...

Страница 47: ...8 80 112 144 176 208 240 Ch Online Flag Byte 17 49 81 113 145 177 209 241 Ch ID Char 1 Byte 18 50 82 114 146 178 210 242 Ch ID Char 2 Byte 19 51 83 115 147 179 211 243 Ch ID Char 3 Byte 20 52 84 116 1...

Страница 48: ...279 309 339 369 Ch ID Character 5 Byte 280 310 340 370 Ch ID Character 6 Byte 281 311 341 371 Ch ID Character 7 Byte 282 312 342 372 Ch ID Character 8 Byte 283 313 343 373 Ch ID Character 9 Byte 284...

Страница 49: ...Alarm Dig Ch Byte 482 514 546 578 610 642 674 706 738 Alarm ON OFF Flag Byte 483 515 547 579 611 643 675 707 739 Relay State Flag Byte 484 516 548 580 612 644 676 708 740 Relay Assign Flag Byte 485 5...

Страница 50: ...eering Value Rate value during integration mode Floating Point 763 764 Analog Channel 7 Engineering Value Rate value during integration mode Floating Point 765 766 Analog Channel 8 Engineering Value R...

Страница 51: ...OM drive letter and press enter Follow on screen instructions Using ConsoliDator Monitor Software Launch the program from the Start menu or desktop shortcut Make sure you are using the correct version...

Страница 52: ...through the front buttons This section is limited to serving as an overview of programming through software because the parameters in the software menus correspond to the parameters on the controller...

Страница 53: ...nnel Controller Instruction Manual 53 OVERALL DIMENSIONS 3 0 76mm 8 0 203mm 8 75 222mm Figure 22 PD980 PD940 Overall Dimensions 9 36 238mm 7 16 182mm 7 86 200mm 3 10 79mm 8 66 220mm Figure 23 PD981 PD...

Страница 54: ...g Inductive Loads page 18 2 Grounding is inadequate or not connected Check earth ground continuity NO SENSORS FOUND is displayed but sensors are connected and transmitting Allow controller to warm up...

Страница 55: ...FM or CSA PD687 3 Digit Loop Powered Explosion Proof Meter PD690 1 8 DIN Universal Process Meter UL Listed PD691 1 8 DIN Universal Strain Gauge Meter UL Listed PD693 1 8 DIN Freq Pulse Input Flow Tot...

Страница 56: ...cal Support please call 800 610 5239 508 655 7300 fax 508 655 8990 e mail support predig com For Sales Support or to place an order please call 800 343 1001 508 655 7300 fax 508 655 8990 e mail sales...

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