Powermatic 1150HD Скачать руководство пользователя страница 17

17

DRILL PRESS OPERATIONS

Familiarize yourself with all operating controls before

attempting use of this machine.

CONTROLS 

(see Figure 10)

1.

The spindle (A) in this machine is either a No. 2

Morse Taper or a No. 33 taper type equipped with a

chuck.  The key type chuck is 1/2" capacity, held to

the spindle by the taper and a threaded lock collar.

2.

A depth stop rod (B) is provided to control hole

depth and to prevent drilling through material into table

surfaces.

3.

A quill lock (C) is located on the left side of the

head and is used to hold quill at any position.

4.

The turret handle (D) is used to lower the spindle

and quill a total depth of 6".

5.

Safety collars (E) are provided to prevent head

and/or table from falling when locks are released.  Be

sure collars are in place and securely locked; one

under the head and one under the tilting table.  No

safety collar is required for the production table as it

is rack and pinion controlled.

6.

Starting switch (F) is mounted on the front of

drill press head within easy reach of the operator.

7.

A speed selection chart (G) is located on the

front of the head. This chart is to provide assistance

in determining proper drill speed.

8.

The model 1150HD is provided with an AC-In-

verter (H) which is pre-programmed from the factory

and requires no changing or adjustment.

OPERATING TIPS

1.

Determine drill size, inspect for sharpness, in-

sert and lock securely in chuck or Morse taper.

2.

Arrange at this point to protect table surface from

drill breakthrough. A piece of scrap material under

the workpiece will prevent marring table surface and

eliminate splintering at breakthrough point. Lock table

securely to prevent movement.

3.

Prevent the work from being torn from operator's

hand by always securing the workpiece, jig, fixture,

or holding device to table by clamping or blocking on

the table. DO NOT use the column as a stop. Clamp

all light workpieces, jigs, fixtures, or holding devices

to the table to prevent them from being picked up as

the quill returns.

4.

Select the proper RPM for the tool being used,

the material being machined, the operations to be

performed, and other conditions as indicated. (See

Tables I, II, and III on pages 17-20 for recommenda-

tions.) If drill press is the step pulley type, raise door

and set drive belt in proper ration position. If the ma-

chine is a variable speed model, turn machine on and

turn control cam to proper speed. NEVER attempt

speed adjustment of variable speed machines un-

less machine is running. Turn machine off.

5.

On tilting table models, be sure to block the part

or holding fixture from sliding off the table when it is

used tilted at an angle.  In addition, be sure the table

is clamped.

6.

Set depth stop for desired hole depth. Fine ad-

justment is made by turning the fine adjustment col-

lar.  Use upper collar to lock stop setting position.

7.

If coolant is being used, start flow.

8.

Turn machine on and begin drilling operation.

As the breakthrough point is reached, always slow

feed rate down slightly to assist in elimination of burr-

ing underside of workpiece and to help prevent a sud-

den break through which can cause the drill to grab

and pull the workpiece free of its clamping device.

8.

Perform all operations with a minimum exten-

sion of the quill. Adjust table or head position rather

than using excessive quill travel.

FIGURE 10

Содержание 1150HD

Страница 1: ...Instruction Manual Parts List M 0460256 800 248 0144 www powermatic com 15 DRILL PRESS Models 1150A 1150HD ...

Страница 2: ...TO PERSONS OR PROPERTY OR FOR INCIDENTAL CONTINGENT SPECIAL OR CONSEQUENTIAL DAMAGES ARISING FROM THE USE OF OUR PRODUCTS SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU To take advantage of this warranty the product or part must be returned for examination postage prepaid to an Authorized Repair ...

Страница 3: ...rating Tips 17 Trouble shooting 18 Table 1A Drilling Feeds Speed Horsepower Required 19 Table 1B Drilling Feeds Speed Horsepower Required 20 Table 2 Reaming Speeds High Speed Steel Tools Materials RPM 21 Table 3 Tapping and Threading Formula for Calculating Horsepower Requirements 22 Parts Lists Exploded Views Head Assembly 1 Spring Keychuck 1 Spring Taper Socket 23 25 Stepcone Assembly 1150A only...

Страница 4: ...well lighted and ventilated Provide for adequate work space around the machine Guards Keep all machine guards in place at all times when the machine is in use Do not operate the machine with the guard off Operator Position Maintain a balanced stance and keep your body under control at all times Do not over reach Careless Acts Give the work you are doing your undivided attention Looking around carr...

Страница 5: ...han its intended use If used for other purposes Powermatic disclaims any real or implied warranty and holds itself harmless for any injury that may result from the use Do not equip an 1150A Drill Press with a motor larger than 1 horsepower nor with a motor with a speed greater than 4800 rpm unless specifically authorized to do so in writing by Powermatic Drugs alcohol medication Do not operate thi...

Страница 6: ...NAL SAFETY EQUIPMENT AS REQUIRED STOP MACHINE BEFORE MAKING ADJUSTMENTS OR CLEANING CHIPS FROM WORK AREA KEEP THE FLOOR AROUND THE MACHINE CLEAN AND FREE FROM SCRAPS SAWDUST OIL OR GREASE TO MINIMIZE THE DANGER OF SLIPPING TO AVOID SERIOUS INJURY SECURELY CLAMP OR BLOCK WORK PIECE JIG OR FIXTURE TO PREVENT ROTATION SHOULD DRILL SEIZE UP OCCUR SAFETY RULES 1 5 81 03 7 7 6 7 2 5 226 0 685 6 7 2 5 6 ...

Страница 7: ...7 DIMENSIONAL DRAWINGS 1150A and 1150HD ...

Страница 8: ...y Cast Iron 5 8 Tapping Capacity Cast Iron 1 2 Drilling Capacity Steel 1 2 Tapping Capacity Steel 3 8 Throat Depth Drills to center of 15 dia Spindle Nose to Floor Model Production Table 37 1 4 47 1 4 Floor Model Tilting Table 41 46 1 4 Key Chuck to Floor Model Production Table 36 3 4 47 1 4 Floor Model Tilting Table 40 1 2 46 T slots use Standard T Bolts 1 2 Spindle Speeds Variable Speed Models 1...

Страница 9: ...Cast Iron 5 8 Tapping Capacity Cast Iron 1 2 Drilling Capacity Steel 1 2 Tapping Capacity Steel 3 8 Throat Depth Drills to center of 15 dia Key Chuck to Floor Model Production Table 36 3 4 47 1 4 Floor Model Tilting Table 40 1 2 46 Spindle Speeds Electronic Variable Speed Model Low Range 150 700 RPM Medium Range 400 1600 RPM High Range 1050 4200 RPM Step Pulley Models 1800 RPM Motor 400 840 1580 2...

Страница 10: ... head from falling if loosened for swing drilling operations WARNING The drill head will fall if the locking handles are loosened and the safety collar is not secured beneath it Always lock the safety collar after head has been positioned 7 Visually align spindle with table and base MULTIPLE SPINDLE MODELS In the case of multiple spindle models the legs are not attached to the table they are packe...

Страница 11: ...11 FIGURE 1 MOTOR INSTALLATION FIGURE 2 BELT TENSIONING ...

Страница 12: ...le speed unit check speed with a tachometer and adjust by unlocking the setscrews in the upper sheave half and turning the top nut on the spline drive see Fig 4 clockwise to decrease speed and counterclockwise to increase speed To set speeds adjust cam to minimum RPM adjust by means of nut on the spline driver to flush belt with outside diameter of spindle sheave Move motor back until belt has min...

Страница 13: ...13 FIGURE 5 KEY CHUCK INSTALLATION FIGURE 4 V S SPEED ADJUSTMENT FIGURE 6 QUILL FIT UP ADJUSTMENT FIGURE 3 V S GUARD REMOVAL ...

Страница 14: ...g quill in head casting rotate spindle if necessary to engage spline in pulley driver 7 If necessary remove lock ring F and cover plate G Fig 7 from spring housing and make certain tongue on return spring H is properly inserted in slotted end of pinion shaft Replace cover and adjust spring tension as instructed under heading QUILL RETURN SPRING ADJUSTMENT LUBRICATION All ball bearings in your Powe...

Страница 15: ...15 FIGURE 7 QUILL REMOVAL FIGURE 8 SPINDLE ASSEMBLY ...

Страница 16: ... make sure the ON OFF switch is in the OFF position and turn the speed dial counterclockwise If the switch is in the ON position when the power is connected the inverter will trip out If this happens disconnect power turn switch OFF wait thiry seconds and then reconnect power NOTE If there is a power outage while operating the 1150HD Drill Press turn the switch to the OFF position disconnect power...

Страница 17: ...able surface and eliminate splintering at breakthrough point Lock table securely to prevent movement 3 Prevent the work from being torn from operator s hand by always securing the workpiece jig fixture or holding device to table by clamping or blocking on the table DO NOT use the column as a stop Clamp all light workpieces jigs fixtures or holding devices to the table to prevent them from being pi...

Страница 18: ... B r o d e e p s e v i s s e c x E 1 g n i r a e l c t o n s p i h C 2 l o o t l l u D 3 w o l s o o t e t a r d e e F 4 t c e r r o c n i l l i r d f o n o i t a t o R 5 n o t n a l o o c r o l i o g n i t t u c e s u o t e r u l i a F 6 l e e t s d e e p s e c u d e R 1 s p i h c r a e l c o t n o i t a r e p o g n i k c e p e s U 2 e c a l p e r r o l o o t n e p r a h S 3 s p i h c r a e l c o...

Страница 19: ...9 5 3 1 7 8 0 1 7 8 0 1 2 4 5 6 1 5 7 0 0 0 6 5 0 3 3 3 8 1 0 6 6 3 8 7 9 2 2 2 1 8 7 9 8 7 9 9 8 4 2 3 1 1 5 7 0 0 0 8 7 7 2 7 6 6 1 0 3 3 3 9 8 8 1 1 1 1 9 8 8 9 8 8 4 4 4 8 3 8 0 0 0 6 4 5 2 8 2 5 1 0 5 0 3 5 1 8 9 1 0 1 5 1 8 5 1 8 7 0 4 2 3 3 1 5 8 0 0 0 0 5 3 2 0 1 4 1 8 1 8 2 2 5 7 0 4 9 2 5 7 2 5 7 6 7 3 6 1 7 9 0 0 0 3 8 1 2 0 1 3 1 4 1 6 2 8 9 6 3 7 8 8 9 6 8 9 6 9 4 3 2 3 5 1 5 9 0 0 0 ...

Страница 20: ...9 8 4 1 1 6 3 3 7 6 5 8 8 7 9 7 3 0 3 5 0 0 0 9 8 0 7 9 0 0 0 2 3 1 1 5 7 0 0 0 4 4 4 5 5 5 7 6 6 8 7 7 9 8 8 4 0 4 5 0 0 0 8 9 0 1 0 0 8 3 8 0 0 0 7 0 4 9 0 5 1 1 6 3 1 7 5 1 8 4 4 0 5 5 0 0 0 7 0 1 2 0 1 0 0 2 3 3 1 5 8 0 0 0 6 7 3 0 7 4 4 6 5 8 5 6 2 5 7 7 4 0 6 5 0 0 0 6 1 1 4 0 1 0 0 6 1 7 9 0 0 0 9 4 3 7 3 4 4 2 5 1 1 6 8 9 6 5 0 7 5 0 0 0 5 2 1 6 0 1 0 0 2 3 5 1 5 9 0 0 0 6 2 3 8 0 4 9 8 4 ...

Страница 21: ... 5 0 1 0 5 8 0 2 3 0 0 4 0 0 6 0 5 9 0 4 0 1 8 3 0 0 2 1 0 3 5 0 3 7 0 0 7 0 0 6 0 1 2 0 7 2 0 3 4 0 4 6 0 0 7 2 1 0 8 8 0 0 4 0 5 5 0 2 5 0 4 4 0 6 1 0 9 1 0 2 3 0 8 4 0 2 5 8 5 0 0 7 0 2 3 0 4 4 0 1 4 0 5 3 0 3 1 0 5 1 0 5 2 0 8 3 0 1 4 s d e e p S t r a h C s e m i T 3 e s U s r e m a e R e d i b r a C r o F E T O N n i M t F e c a f r u S s l o o T l e e t S d e e p S h g i H g n i c a f t o p...

Страница 22: ... 9b_ Q UQR U 9b_ QW UcYe CdUU 3Qcd CdUU 6b QSX CdUU 3Xb_ Ye CdUU 1 _i CdUU CdQY Ucc B5F ED9 C 5B 9 ED5 31 3E 1D9 B H C 6 4YQ PPV Power Pitch Value SFM Surface Feet Per Minute M Material Factor TD Tool Dullness Factor HP Horsepower RPM Revolutions Per Minute HP PPV x SFM x M x TD D1 9 7 1 4 D8B5149 7 613D BC 381BD DXbUQTc Ub Y SX _gUb YdSX FQ eU F e dY i F Ri V_b 4_eR U _b DQ Ub Y U DXbUQTc D4 EcU ...

Страница 23: ...18 Taper Socket Quill Assembly Items 19 thru 23 25 1 19 6715016 Cup Point Socket Set Screw 5 16 18 X 5 16 2 20 3096244 Collar 1 21 6060165 Bearing 1 22 3640016 Sliding Quill 1 23 6060009 Bearing 1 24 2749037 Spindle Assembly 1 Spring Keychuck only 1 25 3749015 Taper Socket Spindle 1 Spring Taper Socket Only 1 26 6118005 Jacobs Chuck 1 2 W 33 MT 1 27 2440013 Head Sleeve LockAssembly Weldment 1 28 3...

Страница 24: ...53 3301003 Turret Hub 1 54 6420001 Woodruff Key 1 55 3064051 Lock Bracket 1 56 6715035 Hex Head Screw 5 16 18 x 3 4 1 57 3448032 Motor Mount Lock 1 58 6715143 Flat Point Set Screw 5 16 18 x 1 1 4 1 60 6861201 Flat Washer 5 16 1 61 6715037 Hex Head Screw 5 16 18 x 1 1 2 2 62 6515007 Plated Jam Nut 5 16 18 2 PARTS LIST Head Assembly 1 Spring Keychuck 1 Spring Taper Socket 1150A 1150HD ...

Страница 25: ...25 Head Assembly 1 Spring Keychuck 1 Spring Taper Socket 1150A 1150HD ...

Страница 26: ...003 Stepcone Motor SheaveAssembly Items 26 27 1 21 3595381 Plate Stiffening 2 22 6860802 Lock Washer 10 4 26 3718032 Stepcone Sheave 1 27 6715014 Cup Point Socket Screw 5 16 18 X 1 2 1 2388062 Stepcone Plate Kit Items 28 thru 32 1 28 3119004 Identification Decal 1 29 3119005 Identification Decal 1 30 3330284 Safety Decal not shown 1 31 3312228 Serial Plate not shown 1 32 6747000 Drive Screw No 4 X...

Страница 27: ...27 Stepcone Assembly 1150A only ...

Страница 28: ... Stepcone Base Lock Handle Assembly Items 21 thru 25 2 2717004 Stepcone Motor SheaveAssembly Items 26 27 2 21 3595381 Plate Stiffening 2 22 6860802 Lock Washer 10 4 26 3719193 Stepcone Sheave 1 27 6715014 Cup Point Socket Set Screw 5 16 18 x 1 2 1 2388099 Variable Speed Plate Kit Items 28 thru 32 1 28 3330361 Identification Decal 1 29 3119005 Identification Decal 1 30 3330284 Safety Decal Not show...

Страница 29: ...29 Electronic Variable Speed Assembly 1150HD only ...

Страница 30: ...2 14 1 17 3797303 Production Table 1 2695019 Production Table Lock Screw Assembly Items 18 thru 20 1 18 3268002 Handle 1 19 3695070 Lock Screw 1 20 3406016 Knob 1 2645003 Table Raising Rack Assembly Items 21 thru 27 1 21 6626033 Rack Mounting Spring Pin 3 16 X 2 1 22 3650005 Table Elevating Gear Rack 24 Long 1 23 6715118 Half Dog Point Socket Set Screw 5 16 18 X 3 4 1 24 6515001 Hex Nut 5 16 18 2 ...

Страница 31: ...31 Production Table Base Assembly 1150A 1150HD ...

Страница 32: ...ty 18 2797008 Tilting TableAssembly 1 9 3096008 Safety Collar 1 10 3598023 Brass Protector Set Screw Plug 7 16 X 3 16 2 11 6718055 Cup Pt Socket Set Screw 1 2 13 X 1 2 2 12 3098209 Drill Press Column 1 13 3042121 Drill Press Base 1 14 6718056 Cup Pt Socket Set Screw 1 2 13 X 3 4 1 ...

Страница 33: ...33 Tilting Table Assembly 1150A 1150HD ...

Страница 34: ...0 Clevis No 6 Yoke 2 10 3670053 Upper Feed Rod 1 11 3096011 Collar 1 12 6813056 Spring 5 8 ID x 7 8 OD x 10 Lg 1 13 6861502 Flat Washer 1 2 OD x 1 8 Thk 1 14 6716042 Hex Head Screw 3 8 16 x 3 2 15 3063053 Column Bracket 1 16 3670052 Lower Feed Rod 2 17 3096014 Coupling Collar 1 18 3584002 Foot Lever Pin 1 19 6518001 Hex Head Nut 1 2 13 x 1 1 20 3025030 PedalArm 1 21 3063054 Lower Mounting Bracket ...

Страница 35: ...35 Foot Feed Assembly Optional 1150HD only ...

Страница 36: ...Set Screw 3 8 16 X 5 8 1 12 6716003 Knurl Cup Point Socket Set 3 8 16 X 3 8 2 13 6626040 Spring Pin 1 4 X 1 1 4 1 14 3237332 Worm Gear 1 15 3298237 Gearbox Housing 1 16 6670018 Retaining Ring 2 17 3709020 Gear Shaft 1 18 2240072 Head Raising Gear Assembly 1 19 3737023 Gear Spacer 1 20 3650004 Head Raising Rack 1 21 6626033 Rack Mounting Spring Pin 3 16 X 2 1 22 6715118 Half Dog Point Socket Set Sc...

Страница 37: ...37 Head Raising Assembly Optional 1150A 1150HD ...

Страница 38: ...38 ELECTRICAL SCHEMATIC 1150A only MANUAL IEC CONTROL MAGNETIC STARTER Model 1150A only ...

Страница 39: ...39 ELECTRICAL SCHEMATIC 1150HD only ...

Страница 40: ...40 ELECTRICAL SCHEMATIC 1150HD only When used with Reversing Foot Switch ...

Страница 41: ...41 ...

Страница 42: ...42 ...

Страница 43: ...nd Serial Number of your machine available when you call will allow us to serve you quickly and accurately Locating the stock number of the part s required from your parts manual will also expedite your order Phone No 800 248 0144 Fax No 800 274 6840 If you are calling from Canada please call 800 238 4746 E mail powermatic powermatic com Website www powermatic com ...

Страница 44: ...C JET Equipment Tools 427 Sanford Road LaVergne TN 37086 Phone 800 248 0144 Fax 800 274 6840 E mail powermatic powermatic com Website www powermatic com POWERMATIC ALL RIGHTS RESERVED 08 01 ...

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