background image

Industrial Vacuum Tankmount Systems

Operating & Maintenance Manual

Powerex  •  150 Production Drive  •  Harrison, OH  45030  •  USA

P   1.888.769.7979  •  F   513.367.3125  •  www.powerexinc.com

IN599500AV  •  20 October 2020

Page 7 of 20

6.  A drip leg and drain valve must be installed for 

any exhaust piping that collects moisture after the 

pump outlet connections. The Powerex drip leg 

is not suitable for draining the complete exhaust 

system.

7.  The exhaust piping should be kept short and have 

the least restriction possible. The flex connector 

supplied by Powerex may be repositioned 

(changed from vertical to horizontal and the elbow 

turned or removed) if desired to achieve a more 

effective  installation  to  match  the  field  installed 

exhaust piping. Repositioning is desirable if the 

final  system  plumbing  design  can  be  shorter  by 

doing so.

8.  Never use any piping smaller than the pump 

connection. To determine the minimum required 

pipe size for a vacuum system exhaust, calculate 

the equivalent straight length of the run. Never 

use  a  pipe  size  smaller  than  the  flex  connector 

supplied  by  Powerex  or  smaller  than  the  size 

shown in the 100 foot column on the chart for the 

CFM of the pump. The equivalent straight length 

is the length of all the pipe needed from the flex 

connector to the final outlet plus a factor for each 

elbow, cross or tee. Pipe must be smooth ID. If 

rough pipe is used, increase by one size.

The IBVS and IBVD systems do not 

have a service disconnect or branch 

circuit protection. These must be provided in accordance 

with NEC and any local codes at the time of installation.

9.  If a grating or grille is used at the end of the 

exhaust pipe, make sure its open area is at least 

equal to the area of the exhaust pipe.

Pipe Size Requirements

System CFM

Minimum

Pipe Size for 

 

100 feet

Minimum

Pipe Size for 

 

300 feet

Minimum

Pipe Size for 

 

600 feet

5

1.0

1.25

1.5

7

1.0

1.25

1.5

11

1.25

1.5

1.5

21

1.25

1.5

1.5

26

1.25

1.5

2.0

32

1.25

1.5

2.0

38

1.5

2.0

2.5

52

1.5

2.0

2.5

58

1.5

2.5

2.5

63

2.0

2.5

2.5

65

2.0

2.5

3.0

87

2.0

2.5

3.0

104

2.0

3.0

3.5

111

2.5

3.0

3.5

154

2.5

3.0

3.5

156

2.5

3.5

4.0

168

2.5

3.5

4.0

195

3.0

3.5

4.0

258

3.0

3.5

4.0

260

3.5

4

5.0

387

3.5

4

5.0

516

4

5

6.0

If the system extends beyond 600 equivalent straight feet, 

use one size larger pipe.

Pipe Size

Equivalent length 

for 90° elbow, cross, 

or tee 

Equivalent length 

for 45° elbow

3.0 feet

1.5 feet

1.5

3.75 feet

1.8 feet

2.0

5.0 feet

2.5 feet

2.5

6.25 feet

3.1 feet

3.0

7.5 feet

3.8 feet

3.5

8.78 feet

4.4 feet

4.0

10.0 feet

5.0 feet

5.0

12.5 feet

6.25 feet

If the IBVS or IBVD system is going 

to be operated with cut in vacuum 

levels less than 19 inHg (closer to atmospheric condition) 

Содержание IBVD0153 Series

Страница 1: ...599500AV 20 October 2020 Page 1 of 20 Please read and save these instructions Read carefully before attempting to assemble install operate or maintain the product described Protect yourself and others...

Страница 2: ......

Страница 3: ...0 77 212 200 H 21675 Duplex IBVD0153xx 3 1 5 2 14 36 80 H 6502 IBVD0203xx 4 2 2 22 56 80 H 8670 IBVD0303xx 6 3 2 34 90 80 H 13006 IBVD0304xx 6 3 2 34 90 120 H 13006 IBVD0404xx 10 5 2 50 142 120 H 2167...

Страница 4: ...y Caution indicates a potentially hazardous situation which if not avoided MAY result in minor or moderate injury Notice indicates important information that if not followed may cause damage to equipm...

Страница 5: ...the receiver and process lines when the pumps are turned off Intake Filters The intake filters protect against particulates that could damage the pumps Elements are replaceable and are design to resi...

Страница 6: ...be required All other sides 24 in 5 If necessary use metal shims or leveling pads to level the compressor tank or basemount unit Never use wood to shim the unit 6 The unit has mounting holes to allow...

Страница 7: ...pipe needed from the flex connector to the final outlet plus a factor for each elbow cross or tee Pipe must be smooth ID If rough pipe is used increase by one size The IBVS and IBVD systems do not ha...

Страница 8: ...rs etc are properly sized 6 Make sure inlet filter is properly installed 7 Close drain valve Risk of injury Make sure no one is in contact with any moving parts during the rotation check Start Up Oper...

Страница 9: ...uire more frequent changing of separator filters If exhaust stream contains significant oil or if the pressure in the crankcase is higher than normal follow instructions in the pump manual 5 If oil in...

Страница 10: ...Air Filter Element VP000539AV VP000539AV VP000539AV 1 5 Receiver Tank 30 gal 60 gal 80 gal AR024200ST AR231600ST AR231600ST AR063000ST 1 6 Check Valve VP000405AV VP000405AV VP000405AV 1 7 Vacuum Hose...

Страница 11: ...VP000539AV VP000504AV VP000504AV VP000504AV 1 5 Receiver Tank 80 gal 120 gal 200 gal AR023400ST AR023400ST AR022400ST AR022400ST JQ000200ST 1 6 Check Valve VP000405AV VP000407AV VP000407AV VP000407AV...

Страница 12: ...VP000504AV VP000504AV 1 5 Receiver Tank 80 gal 120 gal AR022900ST AR022900ST AR022900ST AR022800ST 1 6 Check Valve VP000407AV VP000407AV VP000407AV 2 7 Vacuum Hose specify the length when ordering HA...

Страница 13: ...Tank 120 gal 200 gal 240 gal AR022800ST AR022800ST JQ000200ST JQ000200ST JQ000200ST AR069500AV 1 6 Check Valve VP000405AV VP000407AV VP000407AV VP000407AV 2 7 Vacuum Hose specify length when ordering...

Страница 14: ...on OH 45030 USA P 1 888 769 7979 F 513 367 3125 www powerexinc com IN599500AV 20 October 2020 Page 14 of 20 Industrial Vacuum Tankmount Systems Operating Maintenance Manual Vacuum System Flow Schemati...

Страница 15: ...Purge System Flow Schematic Operation of the Auto Purge System The Powerex control will close the isolation solenoid and open the purge solenoid when Auto purge is active This will allow fresh clean...

Страница 16: ...150 Production Drive Harrison OH 45030 USA P 1 888 769 7979 F 513 367 3125 www powerexinc com IN599500AV 20 October 2020 Page 16 of 20 Industrial Vacuum Tankmount Systems Operating Maintenance Manual...

Страница 17: ...ial Vacuum Tankmount Systems Operating Maintenance Manual Powerex 150 Production Drive Harrison OH 45030 USA P 1 888 769 7979 F 513 367 3125 www powerexinc com IN599500AV 20 October 2020 Page 17 of 20...

Страница 18: ...d Powerex shall be fully liable for all Defects in the Products the Product Defects i e all costs of repair or replacement which may include in and out charges so long as the Products are located in t...

Страница 19: ...fter any initial warranty period has expired or where another warranty does not apply for any reason Powerex warrants that such replacement parts will be free from Defects for the first twelve 12 mont...

Страница 20: ...y with them Claims Any non warranty claims pertaining to the Products must be filed with Powerex within 6 months of the invoice date or they will not be honored Prices discounts and terms are subject...

Отзывы: