Powerex IBVD0153 Series Скачать руководство пользователя страница 4

Powerex  •  150 Production Drive  •  Harrison, OH  45030  •  USA

P   1.888.769.7979  •  F   513.367.3125  •  www.powerexinc.com

IN599500AV  •  20 October 2020

Page 4 of 20

Industrial Vacuum Tankmount Systems

Operating & Maintenance Manual

Description

Powerex vacuum tank mount simplex/duplex units 

are designed to provide vacuum for process, molding, 

packaging, printing and other similar facilities. Vacuum 

tank mount systems can be used for a variety of 

applications  where  the  fluid  being  moved  is  primarily 

air or inert gas. Some water vapor may be contained in 

the fluid, and it will be transferred to the outlet stream. 

No liquid must reach the vacuum system. The system 

is  not  designed  to  handle  flammable  or  aggressively 

corrosive  fluids.  Liquid  water  or  other  liquids  must 

be separated and collected upstream of the Powerex 

system and disposed of as needed. The exhaust stream 

of the vacuum pump will contain the process gas and 

may contain some trace oil from the pump operation. 

Exhaust flow can be vented remotely using piping, or 

the room can be ventilated if suitable.

Specifications

Product

IBVS/IBVD

Operating Voltages

208V, 230V, 460V

Control Panel

UL508A and NFPA compliant

Motor

TEFC Electric Motor

Tank

ASME Rated for 200 psi MAWP/

Full Vacuum

Drive

Direct

Inlet and Exhaust 

Vacuum Connections

1.5 HP to 4.6 HP – 1 1/4 inch
5 HP to 10 HP – 2 inch

Safety Guidelines

This manual contains information that is very 

important to know and understand. This information 

is provided for SAFETY and to PREVENT EQUIPMENT 

PROBLEMS. To help recognize this information, observe 

the following symbols..

Danger indicates an imminently 

hazardous  situation  which,  if  not 

avoided, WILL result in death or serious injury.

Warning indicates a potentially 

hazardous  situation  which,  if  not 

avoided, COULD result in death or serious injury. 

Caution indicates a potentially 

hazardous  situation  which,  if  not 

avoided, MAY result in minor or moderate injury.

Notice indicates important 

information, that if not followed, 

may cause damage to equipment.

NOTE: Note indicates information that requires 

special attention.

Components

Vacuum Tankmount Systems

The IBVS and IBVD (Vacuum Tankmount Simplex 

and Duplex) systems consist of one or two rotary vane 

vacuum pumps that can be operated independently or 

in tandem. The system will operate the pump or pumps 

to maintain the vacuum level determined by the control 

panel settings. The duplex systems control panel 

automatically sequences the pumps to maintain equal 

run time on each pump. The direct drive vacuum pump 

is equipped with a continuous duty TEFC induction 

motor. Maintenance on the rotary vane pump is 

simplified through convenient access to both ends of 

the pumps. 

The pump or pumps draw air through a 10 micron 

polyester filter and external check valve. An additional 

built-in  anti-reverse  flow  valve  is  provided  for  added 

protection against leakage. A stainless steel protective 

screen  is  built  into  the  inlet  flange  as  standard 

equipment on the pumps. The inlet screen protects the 

pump from large particles entering the rotor/vane area.

The pumps have a built in gas ballast valve to help 

prevent moisture accumulation.

Receiver Tank

The receiver tank is an ASME registered pressure 

vessel rated for 200psig maximum allowable working 

pressure and suitable for full vacuum. It is installed in 

the system in a flow through arrangement. The receiver 

is not intended to be a liquid collector, and failure to 

provide effective liquid removal upstream of the IBVS 

or IBVD system may damage the pumps and void 

warranty. A vacuum gauge is installed and a manual 

tank drain valve is included.

Factory installed receiver is used for 

vacuum capacity only and is NOT a 

collection receiver.

Never drill holes in, or perform any 

welding on tanks or use them 

beyond the rated pressure settings.

Содержание IBVD0153 Series

Страница 1: ...599500AV 20 October 2020 Page 1 of 20 Please read and save these instructions Read carefully before attempting to assemble install operate or maintain the product described Protect yourself and others...

Страница 2: ......

Страница 3: ...0 77 212 200 H 21675 Duplex IBVD0153xx 3 1 5 2 14 36 80 H 6502 IBVD0203xx 4 2 2 22 56 80 H 8670 IBVD0303xx 6 3 2 34 90 80 H 13006 IBVD0304xx 6 3 2 34 90 120 H 13006 IBVD0404xx 10 5 2 50 142 120 H 2167...

Страница 4: ...y Caution indicates a potentially hazardous situation which if not avoided MAY result in minor or moderate injury Notice indicates important information that if not followed may cause damage to equipm...

Страница 5: ...the receiver and process lines when the pumps are turned off Intake Filters The intake filters protect against particulates that could damage the pumps Elements are replaceable and are design to resi...

Страница 6: ...be required All other sides 24 in 5 If necessary use metal shims or leveling pads to level the compressor tank or basemount unit Never use wood to shim the unit 6 The unit has mounting holes to allow...

Страница 7: ...pipe needed from the flex connector to the final outlet plus a factor for each elbow cross or tee Pipe must be smooth ID If rough pipe is used increase by one size The IBVS and IBVD systems do not ha...

Страница 8: ...rs etc are properly sized 6 Make sure inlet filter is properly installed 7 Close drain valve Risk of injury Make sure no one is in contact with any moving parts during the rotation check Start Up Oper...

Страница 9: ...uire more frequent changing of separator filters If exhaust stream contains significant oil or if the pressure in the crankcase is higher than normal follow instructions in the pump manual 5 If oil in...

Страница 10: ...Air Filter Element VP000539AV VP000539AV VP000539AV 1 5 Receiver Tank 30 gal 60 gal 80 gal AR024200ST AR231600ST AR231600ST AR063000ST 1 6 Check Valve VP000405AV VP000405AV VP000405AV 1 7 Vacuum Hose...

Страница 11: ...VP000539AV VP000504AV VP000504AV VP000504AV 1 5 Receiver Tank 80 gal 120 gal 200 gal AR023400ST AR023400ST AR022400ST AR022400ST JQ000200ST 1 6 Check Valve VP000405AV VP000407AV VP000407AV VP000407AV...

Страница 12: ...VP000504AV VP000504AV 1 5 Receiver Tank 80 gal 120 gal AR022900ST AR022900ST AR022900ST AR022800ST 1 6 Check Valve VP000407AV VP000407AV VP000407AV 2 7 Vacuum Hose specify the length when ordering HA...

Страница 13: ...Tank 120 gal 200 gal 240 gal AR022800ST AR022800ST JQ000200ST JQ000200ST JQ000200ST AR069500AV 1 6 Check Valve VP000405AV VP000407AV VP000407AV VP000407AV 2 7 Vacuum Hose specify length when ordering...

Страница 14: ...on OH 45030 USA P 1 888 769 7979 F 513 367 3125 www powerexinc com IN599500AV 20 October 2020 Page 14 of 20 Industrial Vacuum Tankmount Systems Operating Maintenance Manual Vacuum System Flow Schemati...

Страница 15: ...Purge System Flow Schematic Operation of the Auto Purge System The Powerex control will close the isolation solenoid and open the purge solenoid when Auto purge is active This will allow fresh clean...

Страница 16: ...150 Production Drive Harrison OH 45030 USA P 1 888 769 7979 F 513 367 3125 www powerexinc com IN599500AV 20 October 2020 Page 16 of 20 Industrial Vacuum Tankmount Systems Operating Maintenance Manual...

Страница 17: ...ial Vacuum Tankmount Systems Operating Maintenance Manual Powerex 150 Production Drive Harrison OH 45030 USA P 1 888 769 7979 F 513 367 3125 www powerexinc com IN599500AV 20 October 2020 Page 17 of 20...

Страница 18: ...d Powerex shall be fully liable for all Defects in the Products the Product Defects i e all costs of repair or replacement which may include in and out charges so long as the Products are located in t...

Страница 19: ...fter any initial warranty period has expired or where another warranty does not apply for any reason Powerex warrants that such replacement parts will be free from Defects for the first twelve 12 mont...

Страница 20: ...y with them Claims Any non warranty claims pertaining to the Products must be filed with Powerex within 6 months of the invoice date or they will not be honored Prices discounts and terms are subject...

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