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SECTION 4

“INSTALLATION”

SAFETY PRECAUTIONS

1-2

Hot Piping

Dangerous

Fuels

Explosive Battery Gases

Electrocution
Moving

Parts

High

Voltage

Explosion
Hot

Coolant

Lethal Exhaust Gas

Excessive

Noise

Electrical

Shock

Backfire
Flash

Fire

Fire

Hazard

Marine

Application

Unit Starts Without Notice

Loose

Components

GENERATOR INSTALLATION in RECREATIONAL VEHICLES

3-6

Introduction

Marine

Application

General

Information

Specification

Charts

Fuel Consumption in Gallons per Hour

Installation

Factors

Generator Compartment Size

Compartment

Frame

Air

Requirements

Air Requirements Cont’d

SYSTEMS CONNECTION 7-12

Remote Radiator Cooling System
Remote Radiator Cooling System with AC Fan
Remote Radiator Cooling System with DC Fan
Fuel System

Exhaust

System

Fuel

Line

Diagram

ELECTRICAL CONNECTIONS

13-15

Electrical

Wiring

AC Load Lead Connections

Motor

Loads

Kilowatt

De-Rating

Electrical

Loads

Appliance

Loads

Extension

Cords

ENGINE CONTROLS_____________________________________________________

16-19

ES52F Engine controller
GAC ESD2110 Series Speed Control Unit
PT-ECU-63 Engine Control Module

WIRING SCHEMATICS

12 Volt DC Engine Control, PT-ECU-63
12 Volt DC Engine Control, New Kubota Run Solenoid
12 Volt DC Engine Control for 200 / 300 / 400 Series
12 Volt DC Engine Control for 200 / 300 / 400 Series with Electronic Governor
12 Volt DC Engine Control for 500 Series
ES52F Auto Start System with Latching Relay

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Содержание PTS-15

Страница 1: ...PTSMH 15 PTSMH 17 5 PTSMH 20 Operators Manual Power Technology Southeast Inc 634 State Road 44 Leesburg FL 34748 8103 352 365 2777 Fax 352 787 5545 3 2005 MANPT15 20...

Страница 2: ...engine or for the number of your local Kubota dealer TO OUR CUSTOMERS Thank you for your purchase of a Power Technology Generator The information contained in this manual applies to PTSMH 15 PTSMH 17...

Страница 3: ...work requiring removal and reinstallation of Power Technology products in the following applications Provided such work is performed by a Power Technology authorized service center or designated serv...

Страница 4: ...BLY __ 3 K SERIES EXCITER TYPE GENERATOR ASSEMBLY 4 GENERATOR END TROUBLESHOOTING GUIDES 5 7 RESISTANCE CHART 8 WIRING SCHEMATICS 9 13 SECTION 4 INSTALLATION SAFETY PRECAUTIONS 1 2 GENERATOR INSTALLAT...

Страница 5: ...e industry s Safety Alert Symbol is used throughout this manual and on labels attached the machine itself It warns of the potential for personal injury It is essential that you carefully read the inst...

Страница 6: ...ODIFICATIONS to the engine may impair the function and or safety and affect engine life WEAR SAFETY CLOTHING DO NOT wear loose torn or bulky clothing around machinery Entanglement in rotating parts co...

Страница 7: ...ine exhaust fumes can be very harmful if allowed to accumulate Be sure to run the engine in a well ventilated area where there are no people or livestock near by The exhaust gas from the muffler is ve...

Страница 8: ...he radiator cap while the engine is running or immediately after stopping Wait approximately ten minutes for the radiator to cool before removing the cap Be sure the radiator drain valve petcock and h...

Страница 9: ...hat is only supported by a lift jack or hoist Detach the battery from the engine before conducting service Put a DO NOT OPERATE tag in the key switch to avoid accidental starting To avoid sparks from...

Страница 10: ...CHEDULE 4 ENGINE OIL MAINTENANCE 5 Checking Engine Oil Level Lubricating Oil Specifications Engine Refill Capacities Lubricating Oil Viscosity Recommendations ENGINE COOLANT MAINTENANCE 6 Coolant Reco...

Страница 11: ...to the engine when operating To prevent a fire hazard keep foreign materials fuel and oil away from the battery wiring muffler and engine Check and clear them daily Be aware of the muffler and exhaus...

Страница 12: ...or 8 seconds per attempt 9 To shut down the engine under normal operations hold the Start Stop Switch for 1 second and release 10 If a fault occurs turn Generator Main Switch OFF and then ON to reset...

Страница 13: ...0 rpm 36 6 HP 1800 rpm 32 5 HP 1800 rpm Cubic Capacity 68 53 in 1 123 L 113 32 in 1 85L 121 99 in 1 99L 134 07 in 2 19L Bore and Stroke 3 07 x 3 09 78 0 x 78 4mm 3 15x3 64 80x92 4mm 3 27x3 64 83x92 4m...

Страница 14: ...acement X Or Once a Year Damaged Worn Or Loose Belts X Or Every Two Years Replace Fuel Hoses X Or Every Two Years Check Radiator Hoses Clamps X Once a Year Abnormal Engine Noise X Abnormal Generator N...

Страница 15: ...filter systems will require additional oil V 1903 BG V 2003 T V 2203 BG ENGINE REFILL CAPACITIES Crankcase Oil Sump 8 5 Qts 8 04L and Filter LUBRICATING OIL VISCOSITY RECOMMENDATIONS The minimum ambi...

Страница 16: ...Power Technology recommends a 1 1 mixture of water glycol NOTE Use a mixture that will provide protection against the lowest ambient temperature NOTE 100 percent pure glycol will freeze at a temperatu...

Страница 17: ...LOG IS PROVIDED TO HELP YOU KEEP AN ACCUMULATIVE RECORD OF OPERATION HOURS ON YOUR GENERATOR SET AND THE DATES REQUIRED SERVICES WERE PERFORMED ENTER TIME TO THE NEAREST HOUR OPERATING HOURS SERVICE R...

Страница 18: ...ssure Switch with Jumper Wire 2 pole Check Power to Hold Circuit of Run Solenoid Check Oil Pressure With Gauge Replace Oil Pressure Switch Defective Solenoid REPLACE Plug Remote Back IN Remote OK Prob...

Страница 19: ...vel Replace Fuel Filter Air IN Fuel System Check Fuel PUMP Excessive Oil Level Dirty Air Filter Engine Overheated Engine Over Loaded Clogged Muffler Over Fueling Injector HIGH ALTITUDE Engine Cold Inc...

Страница 20: ...wer While Cranking Defective Solenoid No Power From Starter Terminal Check Fuel Supply Check Fuel Pump Air IN Fuel System Check Glow Plugs Check Glow Plug Relay Main Switch Battery Dead Turn Switch ON...

Страница 21: ...XCITER TYPE GENERATOR ASSEMBLY 4 GENERATOR END TROUBLESHOOTING GUIDES 5 7 Zero or Low Voltage Voltage Test 12 Volt Battery Test Overload Condition RESISTANCE CHART ____________________________________...

Страница 22: ...The generator may be connected at the terminal board to deliver 120 240 volts to a 3 wire grounded neutral system or 120 volts only to a 2 wire distribution system If any equipment requires 240 volts...

Страница 23: ...tor assembly is precision balanced to a high degree of static and dynamic balance Although the balance will remain dynamically stable at speeds in excess of the design frequencies the prime mover shou...

Страница 24: ...TR1520EXC 02RTR1520EXC 3 EXCITER STATOR 02STA1520EXCG 02STA1520EXCG 02STA1520EXCG 4 REAR HOUSING BRACKET 02HB15TCGE 02HB175 02HB15TCGE 5 ROTOR BEARING 02BRG207 02BRG207 02BRG207 6 MAIN STATOR ASSEMBLY...

Страница 25: ...1 BEARING PLATE 02BRPLKONCAR 02BRPLKONCAR 2 EXCITER STATOR 02STA21EXCR 02STA21EXCR 3 MAIN STATOR ASSEMBLY 02STAMN16 02STAMN21 4 O RING O RING KON O RING KON 5 ROTOR BEARING 02BRG62206 2RS1 02BRG62206...

Страница 26: ...W VOLTAGE Check Gen Fuse Check Main Breaker is ON Replace Fuse Turn ON Breaker Main Coil Output to Breaker OK BAD Check Ohm s on Exciter Leads 12 V Battery Test Replace Exciter Wiring To Panel Defecti...

Страница 27: ...One Voltage Line may be Higher than the other Check AMP Draw From equipment Check Main Breaker On GenSet Check Gen End 12 VOLT BATTERY TEST One Coil Low Voltage Both Coils Low Voltage Sensing Voltage...

Страница 28: ...K 7 OVERLOAD CONDITION Disconnect AVR Engine Problem Check Stator Coil Resistance See Engine Troubleshooting Replace Stator Replace AVR And Test Check AMP Draw Check Load Distribution Conduct 12 Volt...

Страница 29: ...28 0 23 0 28 0 F C Black Black Exciter Rotor 0 655 0 720 0 655 0 720 0 655 0 720 N A N A Aux Winding 1 0 1 4 1 0 1 4 1 0 1 4 E1 E4 Black Black K SERIES EXCITER TYPE KW 16 21 Marks Color Main Stator 0...

Страница 30: ...120 VOLT CONNECTION M SERIES EXCITER TYPE 9...

Страница 31: ...120 240 VOLT CONNECTION M SERIES EXCITER TYPE 10...

Страница 32: ...DIODE PLATE ASSEMBLY 1 462 1 334 N A N A AUX WINDING 0 20 Jumper AW Black Black SENSING WINDING 0 20 0 20 N A 16 GA Black Black NOTE THESE READINGS WILL VARY DEPENDING ON AMBIENT TEMPERATURE POWER TEC...

Страница 33: ...BLY 1 462 1 334 N A N A AUX WINDING 0 20 Jumper AW Black Black SENSING WINDING 0 20 0 20 N A 16 GA Yellow Green RESISTANCE CHART POWER TECHNOLOGY SOUTHEAST INC 634 STATE ROAD 44 LEESBURG FL 34748 8103...

Страница 34: ...TE ASSEMBLY 1 462 1 334 N A N A AUX WINDING 0 20 Jumper AW Black Black SENSING WINDING 0 20 0 20 N A 16 GA Black Black NOTE THESE READINGS WILL VARY DEPENDING ON AMBIENT TEMPERATURE POWER TECHNOLOGY S...

Страница 35: ...2 Remote Radiator Cooling System Remote Radiator Cooling System with AC Fan Remote Radiator Cooling System with DC Fan Fuel System Exhaust System Fuel Line Diagram ELECTRICAL CONNECTIONS 13 15 Electri...

Страница 36: ...d be well ventilated to prevent the accumulation of explosive gases To avoid sparks never disturb the battery charging connections while the battery is being charged Always turn off the battery charge...

Страница 37: ...to avoid electrical connections by contacting the battery terminals with tools Remove wristwatch rings and all jewelry when working on the generator set 12 BACKFIRE A sudden backfire can cause seriou...

Страница 38: ...engine rotating field alternating current generator and a relay controller The generator is directly connected to the engine for permanent alignment Each controller includes a Start Stop switch for te...

Страница 39: ...Will there be sufficient room around the set to maintain the minimum clearance of one inch 2 AIR REQUIREMENTS Are the compartment air inlets and outlets sized to allow adequate circulation of air for...

Страница 40: ...mpartment Line the compartment with a good sound deadening material The material selected must be fireproof or highly fire resistant An available type of 3 layer foam material is very efficient for ab...

Страница 41: ...terior spaces Plugging holes and sealing all seams will greatly reduce this hazard WARNING Drip Proofing When installing a generator the area directly beneath the generator end of the unit must incorp...

Страница 42: ...enerally the discharge chute opening should be approximately one and one half times the size of the radiator core NOTE If the radiator is to be located in a compartment separate from the engine refer...

Страница 43: ......

Страница 44: ...9...

Страница 45: ...flexible fuel line to make the connection Use proper size fuel line to accommodate the fuel flow needed Steel fuel line or high quality fuel hose is recommended either one should have a minimum of ID...

Страница 46: ...tive device such as a skid bar or plate should be installed 6 To prevent excessive movement and vibration of the exhaust system install hangers and clamps designed for use in exhaust systems 7 Never j...

Страница 47: ...12...

Страница 48: ...te battery cables should be kept short in length thus eliminating problems with excessive voltage drop See the Table below for cable size AWG to length requirements NOTE A heavy gauge 4 ground strap m...

Страница 49: ...g and running requirements of some motor loads common to mobile applications are listed in the table below Use this as a guide when selecting generator set capacity requirements involving motor loads...

Страница 50: ...0 SUMP PUMP 1 3 HP 500 REFRIGERATOR 500 FURNACE FAN 1 3 HP 600 FREEZER 800 JET WATER PUMP HP 900 ELECTRIC STOVE ELEMENT 1000 SUBMERSIBLE WATER PUMP 1 HP 1000 TOASTER 1000 COFFEE MAKER 1200 DISHWASHER...

Страница 51: ...ndby Current Draw 175mA Operating Current Draw Internally Protected against Reverse Polarity Speed Sensing accepts Generator AC Output Speed Sensing rated to a Maximum of 300V AC 40 C to 85 C Operatin...

Страница 52: ...d relay Replace fuse relay and re test controller again Out of fuel Check fuel level add fuel if necessary Ignition control wiring not installed properly Refer to engine control wiring and check ignit...

Страница 53: ...ed and stability throughout the load range Operating in combination with a magnetic pick up and electric actuator the ESD2110 will maintain the proper engine speed by adjusting the fueling system acco...

Страница 54: ...up the engine will immediately shut down and go into a fault mode Likewise for a high temperature situation 8 If engine will not start on the first attempt the PT ECU 63 will initiate the start cycle...

Страница 55: ...12 VOLT DC CHARGING BLUE to 12V GENERATOR WINDING BLUE to 12V GENERATOR WINDING RED to 12V DC YELLOW to RUN RELAY BLACK to GROUND GREEN NOT USED 06REG12DC 06REG12DCAT 20...

Страница 56: ...12V DC ENGINE CONTROL PT ECU 63 POWER TECHNOLOGY SOUTHEAST INC 634 STATE ROAD 44 LEESBURG FL 34748 8103 352 365 2777 FAX 352 787 5545...

Страница 57: ...12 VOLT DC ENGINE CONTROL NEW KUBOTA RUN SOLENOID POWER TECHNOLOGY SOUTHEAST INC 634 STATE ROAD 44 LEESBURG FL 34748 8103 352 365 2777 FAX 352 787 5545...

Страница 58: ......

Страница 59: ......

Страница 60: ......

Страница 61: ......

Страница 62: ...vent Recording Load Profiling AGS Ignition Sensing OPERATING BEHAVIOR _______________________________________________ 2 Starting Stopping Power Cycle Reset Idle State Pre Heat State Cranking State Run...

Страница 63: ...Power Controller Module PCM And Display PCMD...

Страница 64: ...el of the AC output This info is monitored to detect a valid start as well as limit conditions It also is reported on the PCM Over and Under Frequency conditions are reported Warm Start Adjusts the Pr...

Страница 65: ...ral seconds before all the configuration information is processed and the unit is ready to accept input Idle State The Idle State is the initial state of the PCM after a Power Cycle Reset The PCM retu...

Страница 66: ...utdown Reasons Fault Reason Fault Code Description Failure to Start 1 The generator was not able to start High Coolant Temperature 2 The generator coolant temperature has reached a high threshold Low...

Страница 67: ...ON T RUN Check Flash Code Indicator at PCMD Engine High Water Temp Fill System With 50 50 Mix Check Coolant Level Condition Check Radiator Air Flow Belts Clean Core Tighten Replace Belts Failure To St...

Страница 68: ...TARTS BUT WON T RUN CONTINUED ENGINE TROUBLE SHOOTING Check Flash Code Indicator at PCMD No AC Signal If Tripped Check Generator Check Main AC And Voltage at Breakers Low Oil Pressure Check Oil Level...

Страница 69: ...uel Solenoid NO Power While Cranking Check Fuel Supply Check Fuel Pump Air in Fuel System Replace Solenoid YES NO No Power From PCMD Check Glow Plugs Check Spark Arrestor Muffler for Clogging Oil Visc...

Страница 70: ...Safety Shutdowns And Fuel Solenoid Insufficient Fuel to Engine No Visible Exhaust Smoke Check Fuel Pump 7 ENGINE RUNS ROUGH OR SLOW Excessive Exhaust Smoke BLACK SMOKE Dirty Air Filter Engine Overhea...

Страница 71: ...ON ON 8 Check Brushes if Applicable ZERO or LOW VOLTAGE Main Coil Output to Breakers Turn ON Breaker s OK BAD Wiring To Panel Defective Breaker s Check Ohm s On Main Stator Leads Replace Stator Check...

Страница 72: ...9 VOLTAGE TEST Zero or Low Voltage High Voltage Overload Output Voltage OK Check Main Breaker s On Generator Check Regulator Check AMP Draw From equipment Check Gen End...

Страница 73: ...OVERLOAD CONDITION Check AMP Draw Check Load 10 Engine Problem See Engine Troubleshooting Check Stator Coil Resistance Replace Stator...

Страница 74: ...KUBOTA 12Volt DC POWER CONTROL MODULE WIRING SCHEMATIC 11...

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