Power Electronics SD700 Series Скачать руководство пользователя страница 24

SD700

 

POWER ELECTRONICS

 

 

22 

DESCRIPTION OF PROGRAMMING PARAMETERS

 

 

 

 

3.6.

 

Group 25 – G25: Pump Control 

Parameter group accessible always that 'G1.7 PROG = PUMPS'. 

3.6.1.

 

Pumps Program General Description. 

The objective of this functionality is to achieve a comprehensive control of the pumping systems 
using variable speed drives of SD700 Series, using in that cases the minimum peripheral devices 
as  possible.  The  program  comprises  all  that  options  which  allows  controlling  the  process 
correctly, avoiding the use of those external auxiliary devices such as timers, relays, PLC, etc. 
 
This program has been thought to control the drive and additionally to control up to 5 auxiliary fix 
pumps.  Apart  of  this  there  is  the  possibility  of  using  one  of  this  pumps  as  Jockey  pump  (it  will 
operate  only  under  very  low  demand  conditions  in  case  of  the  drive  is  in  sleep  mode)  or  one 
pump  can  be  used  as  Priming  pump  (it  will  operate  to  fulfil  the  aspiration  pipe  if  the  system 
requires this function). 
 

3.6.2.

 

Operation modes. 

There are three operation modes basically: 
 

 

Manual Protected Mode

: One of the digital inputs must be set as Automatic and a second 

digital  input  must  be  set  as  Protected  Manual.  Both  inputs  must  be  closed  to  start.  In  this 
operation mode the system protections are operative (for example, high pressure, cavitation, 
etc.). A main speed reference source and an alternative speed reference source exist, they 
are set by means of a digital input. 

 

Manual  Non  Protected  Mode

:  This  is  an  operation  mode  thought  for  commissioning  and 

test of the system. It is not recommended for a normal operation since the protections are not 
active. There are two possibilities of configuring this mode: 

o

 Manual non protected mode with exclusive control from the keypad. 

o

 Manual non protected mode controlled by the digital inputs. 

A main speed reference source and an alternative speed reference source exist, they are set 
by means of a digital input. 

 

Pumps Mode

: The drive will operate in regulation mode with all the available functions and 

the protections will be operative. 

 

3.6.3.

 

General Descriptions of Protections. 

 

In case of the pump program is active, the drive will function in three different ways depending on 
the activated protections: 
 

 

Faults of the Drive (Standard Program):

 Here we can find those trips of the drive or trips of 

the installation that have been configured in the standard program of the drive. In case of any 
of  these  conditions  occur,  the  motor  controlled  by  the  drive  will  stop,  followed  by  the  fixed 
pumps and the display will show the corresponding fault message. 

 

Pause  of  the  Pumps  Program: 

Certain  protections  can  be  configured  to  stop  the  drive 

temporary  without  tripping  by  fault.  For  all  of  them  there  is  only  one  time  to  start  after  the 
pause,  and  this  time  will  start  once  the  cause  which  provoked  the  pause  disappears.  The 
protections which can be set in this way are:

 

o

 

High Pressure:

 Configurable at Pause mode or at Fault mode. If it is set as Pause, the 

displayed message will be „HI PRESSURE PAUS‟ but if this is set to Fault, the message 
will be „F66 HI PRESSURE‟

 

o

 

No  Flow:

  Configurable  at  Pause  mode  or  at  Fault  mode.  If  it  is  set  as  Pause,  the 

displayed message will be „NO PLOW PAUSE‟ but if this is set to Fault, the message will 
be „F69 FLOW SWITCH‟

 

Содержание SD700 Series

Страница 1: ...Variable Speed Drive Application Manual PUMPS...

Страница 2: ......

Страница 3: ...Variable Speed Drive Application Manual PUMPS Edition March 2011 SD70MTAP01BI Rev B...

Страница 4: ...SD700 POWER ELECTRONICS 2...

Страница 5: ...s through our website www power electronics com where the latest version of this manual can be downloaded WARNING This symbol means improper operation may results in serious personal injury or death C...

Страница 6: ...SD700 POWER ELECTRONICS 4 Revisions Date Revision Description 08 01 2010 A First edition SW version 2 0 2 3 31 03 2011 B Software version updating and misprinting errors SW Version 2 0 26...

Страница 7: ...19 3 4 Group 12 G12 Auto Reset 20 3 5 Group 13 G13 Fault History 21 3 6 Group 25 G25 Pump Control 22 4 MODBUS COMMUNICATION 40 4 1 Remote Control Functions 40 4 2 Summary of Modbus Addresses 41 5 FAU...

Страница 8: ...SD700 POWER ELECTRONICS 6 INDEX...

Страница 9: ...rged capacitors Do not remove the cover except for periodic inspections or wiring even if the input power is not applied Otherwise you may access the charged circuits and get an electric shock Wiring...

Страница 10: ...perfectly packed before leaving the factory In the even of transport damage please ensure that you notify the transport agency and POWER ELECTRONICS 902 40 20 70 International 34 96 136 65 57 or your...

Страница 11: ...to use a SCREENED CABLE for the control wiring For EMERGENCY STOP make sure supply circuitry is open Do not disconnect motor cables if input power supply remains connected The internal circuits of th...

Страница 12: ...rating the SD700 Series initialise all parameters back to factory default values EARTH CONNECTION The drive is a high frequency switching device and leakage current may flow Ground the drive to avoid...

Страница 13: ...linked with the parameters related to Pump Macro software For additional information about the parameters and the programming of SD700 refer to Software and Programming Manual For additional informat...

Страница 14: ...otor speed To set the local reference 4 of PID Multi reference 4 For additional details check G25 1 8 PMP MRe5 0 0 motor speed To set the local reference 5 of PID Multi reference 5 For additional deta...

Страница 15: ...tripped due to excessive starting cycles IRFA The drive has tripped due to a fault in the irrigation equipment which has been detected in the digital input configured in that option FLOW The drive is...

Страница 16: ...to Cavitation CAVITATION FAULT The drive has tripped Fault status due to Cavitation LO PRESSURE FAUL The drive has tripped due to low pressure fault LO WATER FAULT The drive has tripped due to a faul...

Страница 17: ...g those setting relatives to inputs and outputs that can be found in groups G4 and G7 Additionally there are some visualization screens included in visualization groups SV 5 and SV 8 For additional in...

Страница 18: ...nces the user must carry out the following configuration in the order described set the digital output 2 as 63 SETPONT PIN1 the digital output 3 as 64 SETPONT PIN2 and the digital output 4 as 65 SETPO...

Страница 19: ...ions enabled by the user NO 58 HI PRESS FLT High Pressure trip NC 59 LO WATER FLT No Water trip NC 60 LO PRESS FLT To detect a Low Pressure situation NO 61 FLOW SWITCH To connect an external flow swit...

Страница 20: ...5 YES 3 2 2 Subgroup 4 4 S4 4 Pulse Input Parameter Name Description Range Function Set on RUN 1 Sensr U l s G4 4 1 Sensor units of Pulse Input l s m s l m m m l h m h m s m m m h Allows selection of...

Страница 21: ...is Pump Filling For further information see G25 7 PIPE FILLING YES 5 SEL RELAY 2 03 G8 1 5 Selection of Relay 2 control source 00 32 Note See parameter function of G8 1 1 YES 9 SEL RELAY 3 05 G8 1 9...

Страница 22: ...he value set in this screen then the attempt counter G12 2 will be reset to zero b If the total number of reset attempts is exceeded within this time period the SD700 will fault on the last fault cond...

Страница 23: ...ult will be shifted to the following position of fault register G13 2 The previous faults will shift down one position The oldest fault message G13 6 will be lost Pressing key approx two seconds provi...

Страница 24: ...he system It is not recommended for a normal operation since the protections are not active There are two possibilities of configuring this mode o Manual non protected mode with exclusive control from...

Страница 25: ...show F69 FLOW SWITCH o Cavitation Produced by operation on underload conditions The display will show F68 CAVIT UNDERL o Pressure Switch Only with Priming pump The Pressure switch is open out of the...

Страница 26: ...ary to take into consideration the following items o No Digital Input could be configured as 64 SETPONT PIN2 unless previously other different input has been configured as 63 SETPONT PIN1 o No Digital...

Страница 27: ...nalogue output as read flow If the flowmeter data configured in G4 4 are Units litres Pulses second 100l s Maximum Range 1000 litres Analogue output setting Format 4 20mA Minimum Range 0 Maximum Range...

Страница 28: ...put 1 AI2 Reference by Analogue Input 2 YES 3 MAN SPEED 0 0 MANUAL SPEED G25 1 3 Value of speed reference for LOCAL source in manual mode 250 to 250 It is set as of the motor speed This parameter allo...

Страница 29: ...for PID YES 8 SETPT4 0 0Bar LOCAL SETPOINT 4 G25 1 8 Local setpoint 4 for PID YES 9 SETPT5 0 0Bar LOCAL SETPOINT 5 G25 1 9 Local setpoint 5 for PID YES 10 SETPT6 0 0Bar LOCAL SETPOINT 6 G25 1 10 Loca...

Страница 30: ...rease this value Note As this value is increased the system response will slow YES 6 PID Dt 0 0s DIFFERENTIAL PID G25 2 6 Derivation time of PID regulator 0 0 250s Allows the user to set the derivativ...

Страница 31: ...to the relay 1 Note If time is too short overpressure can be generated in the system If time is too long under pressure can be generated YES 5 FP T2 ON 10s FIX PMP2 STR DLY G25 3 5 Delay time to start...

Страница 32: ...of motor speed YES 6 SLPsp5 40 0 DRV SLEEP SPEED5 G25 4 6 Sleep speed for local setpoint 5 0 0 to 250 It allows setting the sleep speed 5 below which the drive will go to sleep whenever local setpoin...

Страница 33: ...ime to stop fixed pump 3 Relay 3 0 6000s To set the delay time for the fixed pump assigned to the relay 3 Note It time is too short under pressure could occur in the system If time is too long overpre...

Страница 34: ...r the setpoint is selected to be introduced through Analogue Input 1 or 2 It is adjusted as percentage of motor speed YES 30 GO SLEEP MO N G25 4 30 Go to sleep mode when conditions are fulfilled witho...

Страница 35: ...ion protection once elapsed last cavitation condition will be activated Set a pause time to deactivate cavitation protection In that moment drive will try to start again If three previous conditions a...

Страница 36: ...he set time Additionally it is necessary to consider if enabled fixed pumps exist these ones must be connected for the minimum pressure conditions are evaluated otherwise the drive executes the normal...

Страница 37: ...byp 0 0s NO FLO BYPAS DLY G25 6 18 Bypass time for No Flow switch 0 0 to 999s During this time the No Flow input is ignored This time has only sense elapsed from the starting of the drive whenever the...

Страница 38: ...point selected by user In that moment the real regulation will start During the setpoint ramp the drive cannot go to sleep by no demand By setting a slow setpoint ramp a smooth increase of the motor s...

Страница 39: ...s relay is not needed we recommend you disable it from here In this way the relay can be configured for other uses OPT FUNCTION N NO To disable the fixed pump associated to the relay 3 Y YES To enable...

Страница 40: ...this stopping pressure is not reached YES 10 PRp BYP 300s PRIM PUM BYP DLY G25 9 10 Bypass time for Priming pump 0 1 6000s Once stopped the Priming pump and started the drive if the input configured...

Страница 41: ...eset the flow limitation algorithm When the level of the instantaneous flow read in the source set in G25 10 1 is below the value set here the flow limitation algorithm will give the PID the control I...

Страница 42: ...meter 42419 Enables Control through communication network is 1 the drive only can be controlled through communication network address 43420 If parameter 42419 Enables Control through communication net...

Страница 43: ...760 Flow Units 0 to 32760 G4 4 3 3 M Rng 1000l s Maximum range of flow meter 40583 0 to 32760 Flow Units 0 to 32760 G8 1 1 1 SEL RELAY 1 02 Selection of Relay 1 control source 40362 00 to 40 0 to 40 G...

Страница 44: ...LSE 0 to 2 G25 2 4 4 PID Kc 1 0 Proportional gain of PID regulator 42047 0 1 to 20 1 to 200 G25 2 5 5 PID It 5 0s Integral time of PID regulator 42048 0 1 to 999 9s Max 1 to 9999 10000 G25 2 6 6 PID D...

Страница 45: ...p 42322 0 0 to 250 0 to 20480 G25 4 27 27 PIDiSL 0 0 Sleep level in inverse PID 42327 0 0 to 250 0 to 20480 G25 4 28 28 SLEEP Y To enable sleep mode 42358 N Y 0 to 1 G25 4 29 29 SLPspA 40 0 Sleep spee...

Страница 46: ...ssociated to output relay 2 42137 N Y 0 to 1 G25 9 3 3 ENABLE PUMP3 N To enable fixed pump associated to output relay 3 42138 N Y 0 to 1 G25 9 4 4 ENABLE PUMP4 N To enable fixed pump associated to ana...

Страница 47: ...e for Automatic Stop 42044 0 to 999 SV5 23 TIME OFF OFF It shows the resting time in minutes for the automatic stopping of the system 42356 0 to 6000 SV5 24 MAX flow 1000l s Level of maximum flow 4214...

Страница 48: ...ting the system the time set in G25 9 11 has been exceeded without the digital input configured as PRESSUR SWITC is activated 2 After the Priming pump has stopped and the drive pump has started the di...

Страница 49: ...IX PUMP2 FLT Detection of auxiliary pump 2 in fault status 8 DIGITL IN 4 54 G4 1 8 Multi function Digital Input 4 configuration 54 FIX PUMP3 FLT Detection of auxiliary pump 3 in fault status G25 Pump...

Страница 50: ...eed pump 2 3 ENABLE PUMP3 Y G25 9 3 To enable fixed pump associated to relay 3 Y YES If setting is set to NO relay 3 will be free for user configuration If set to YES relay 3 will be pre defined as fi...

Страница 51: ...MTR CURR 00 00A G2 1 Motor rated current __A Set according to motor nameplate 2 MTR VOLT 400V G2 2 Motor rated voltage __V Set according to motor nameplate 3 MTR PWR 00 0kW G2 3 Motor rated power __kW...

Страница 52: ...8 Local setpoint 4 for the PID 4 0Bar It allows user to set the value of the speed reference 4 for the equipment Set according to the requirements of the applic 9 SETPT5 5 0Bar G25 1 9 Local setpoint...

Страница 53: ...will sleep whenever local setpoint 8 is selected Set according to the installation 6 2 2 Connections Drawing Terminals 1 and 2 start stop command NO status Terminals 1 and 3 setpoint pin 1 PID mode NO...

Страница 54: ...1 Sensr U l m l m ___________________ ___________________ 2 Pls s 100 l s LIQU AMOUNT PULS 100l s ___________________ ___________________ 3 M Rng 1000 l s FLOW MAX RANGE 1000l s ___________________ _...

Страница 55: ...0Bar LOCAL SETPOINT 2 0 0Bar ___________________ ___________________ 7 SETPT3 0 0Bar LOCAL SETPOINT 3 0 0Bar ___________________ ___________________ 8 SETPT4 0 0Bar LOCAL SETPOINT 4 0 0Bar __________...

Страница 56: ...__ ___________________ 6 SLPsp5 40 0 DRV SLEEP SPEED5 40 0 ___________________ ___________________ 7 SLPsp6 40 0 DRV SLEEP SPEED6 40 0 ___________________ ___________________ 8 SLPsp7 40 0 DRV SLEEP S...

Страница 57: ...N N ___________________ ___________________ 3 CAV MODE FAULT FAULT ___________________ ___________________ 4 CAV CURR ___A CAVITATION CURRE ___A ___________________ ___________________ 5 CAV SPED 100...

Страница 58: ...ol S25 9 Fixed Pumps Control 1 ENABLE PUMP 1 N N ___________________ ___________________ 2 ENABLE PUMP2 N N ___________________ ___________________ 3 ENABLE PUMP3 N N ___________________ _____________...

Страница 59: ...ters Read only 1 P1 0d 0m ___________________ ___________________ 2 P2 0d 0m ___________________ ___________________ 3 P3 0d 0m ___________________ ___________________ 4 P4 0d 0m ___________________ _...

Страница 60: ...2006 95 CE Electrical Material intended to be used with certain limits of voltage 2004 108 CE Electromagnetic Compatibility References of the harmonized technical norms applied under the Low Voltage...

Страница 61: ......

Страница 62: ...TIONAL SUBSIDIARIES GERMANY Power Electronics Deutschland GmbH Dieselstrasse 77 D 90441 N RNBERG GERMANY Tel 49 911 99 43 99 0 Fax 49 911 99 43 99 8 AUSTRALIA Power Electronics Australia Pty Ltd U6 30...

Страница 63: ...www power electronics com...

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