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16

SERVICE AND ADJUSTMENTS

8.  RELIEVE TENSION ON TRACTION DRIVE BELT 

IDLER and remove traction drive belt from around 

pulleys.

HINT:

 Insert a 3/8" drive ratchet (in the “ON” position) into 

the square hole in idler arm and rotate ratchet clockwise 

to relieve tension.
9.  With tension relieved on idler, install new traction drive 

belt around pulleys and inside belt keepers.

10.  Install clutch rod in swing plate; secure with hairpin.
11.  Place auger belt around and inside the groove of auger 

pulley only.

12. While your assistant slowly raises handles to rejoin 

the auger hous ing and frame assembly, pull up on the 

auger belt and squeeze sides together above pulley 

so belt is fully seated in groove of pulley.

13.  Move idler arm so it does not hit impeller pulley as you 

bring snow thrower completely together and check 

carefully for proper routing of belts.  If auger belt has 

become dislodged from the pulley (by catching the idler 

arm bracket while bringing snow thrower together), 

separate the snow thrower and re peat step 12.  Belt 

must be fully seated in pulley groove when bring ing 

the snow thrower together.

14.  Install the two (2) hex bolts and tighten securely.
15. INSTALL ENGINE PULLEY - Place belt in pulley groove 

and slide pulley on crankshaft.  Install flat washer, bolt 

and tighten securely (41-47 N-m torque).  Make sure 

belt is inside belt keeper.

16. INSTALL BELT COVER and two (2) screws. Tighten 

securely.

17.  INSTALL DISCHARGE CHUTE – See “INSTALL DIS-

 CHARGE CHUTE / CHUTE ROTATER HEAD” in the 

As sem bly / Pre-Operation section of this manual.

TO REPLACE BELTS (See Fig. 20)

The auger and traction drive belts are not adjustable. If 

the belts are damaged or begin to slip from wear, they 

should be replaced. It is recommended that the belt(s) be 

replaced by a service center/department.

NOTE:

 It is recommended that both the auger and traction 

drive belt be replaced at the same time.
The V-belts on your snow thrower are of special con struc-

 tion and should be replaced by original equipment man u-

 fac tur er (OEM) belts avail able from your nearest service 

center/department. Using other than OEM belts can cause 

personal injury or damage to the snow thrower.

WARNING: Belt replacement requires 

separation of the snow thrower. While 

separating the auger housing from the 

frame assembly, it is important that 

an assistant stand in the operating 

po si tion and hold the snow thrower 

han dles. Serious personal injury and/

or damage to the unit could occur if 

the snow thrower should fall during 

the belt chang ing process.

1.  REMOVE GASOLINE FROM FUEL TANK - Drain 

gasoline from fuel tank into a suitable container, out-

 doors, away from fire or flame. Wipe up any spilled 

gasoline.

2.  REMOVE DISCHARGE CHUTE - Loosen locknut 

se cur ing chute rotator head to mounting bracket only 

enough to allow chute rotator head to be raised and 

dis charge chute to be removed from snow thrower.

3.  REMOVE BELT COVER - See “TO REMOVE BELT 

COVER” in this section of this manual.

4.  REMOVE ENGINE PULLEY - Remove bolt, flat washer 

securing pulley to engine crankshaft.  Remove outside 

(auger) pulley only from crank shaft.

5.  SEPARATE SNOW THROWER - With your assistant 

standing in the operating position holding the handles, 

re move the two (2) bolts holding the auger housing 

and frame together.

WARNING: As the last bolt is removed, 

have your assistant carefully lower the 

han dles down to the ground.

6.  REMOVE HAIRPIN FROM CLUTCH ROD and re-

move clutch rod from swing plate.  Tip swing plate 

forward.

7.  REMOVE AUGER BELT from around pulley.

FRAME

ASSEMBLY

AUGER 

HOUS ING

HANDLES

FIG. 20

BELT KEEPER

IDLER ARM 

SQUARE 

HOLE

BOLTS

TRACTION DRIVE BELT

CLUTCHING 

IDLER ARM 

BRACKET

AUGER 

BELT

FLAT WASHER

AUGER PULLEY

AUGER

HOUSING

FRAME

ENGINE

PULLEY

BOLT

Содержание 428707

Страница 1: ...OWER Always Wear Eye Protection During Operation IMPORTANT MANUAL Do Not Throw Away WARNING Read the Owner s Manual and follow all Warnings and Safety Instructions Failure to do so can result in serio...

Страница 2: ...wn from the machine Operation 1 Do not put hands or feet near or under rotating parts Keep clear of the discharge opening at all times 2 Exercise extreme caution when operating on or cross ing gravel...

Страница 3: ...e working condition 2 Never store the machine with fuel in the fuel tank inside a building where ignition sources are present such as hot water heaters space heaters or clothes dryers Allow the engine...

Страница 4: ...orners of carton and lay panels flat 1 POWER CORD 198563 1 DISCHARGE CHUTE 3 RETAINER SPRINGS 169675 2 SHEAR BOLTS 1 4 20 x 1 3 4 192090 2 LOCKNUTS 1 4 20 73800400 EXTRA SHEAR BOLTS AND NUTS 1 WASHER...

Страница 5: ...d of rod into hole in drive control bracket Secure with retainer spring TRACTION DRIVE CONTROL ROD DRIVE CONTROL BRACKET RETAINER SPRING TRACTION DRIVE CONTROL LEVER FIG 4 TRACTION DRIVE CONTROL ROD V...

Страница 6: ...e Fig 7 NOTE The multi wrench provided in your parts bag may be used to install the chute rotator head 1 Place discharge chute assembly on top of chute base with discharge opening toward front of snow...

Страница 7: ...Save this manual for future reference These symbols may appear on your snow thrower or in literature supplied with the product Learn and understand their meaning FORWARD PRIMER IGNITION KEY INSERT TO...

Страница 8: ...ingengine Primer pumps additional fuel from the carburetor to the cylinder for use when starting a cold engine Choke control used for starting a cold engine MEETS A N S I SAFETY REQUIREMENTS Our snow...

Страница 9: ...G If the discharge chute or augerbecomeclogged shut offengine andwaitforallmovingpartstostop Use the clean out tool NOT YOUR HANDS to unclog the chute and or auger DISCHARGE CHUTE CONTROL LEVER FIG 11...

Страница 10: ...ed by the auger control lever located on the right side handle Squeeze auger control lever to handle to engage the auger and throw snow Release the auger control lever to stop throwing snow USING THE...

Страница 11: ...ower has been shipped from the factory already filled with oil 1 Check engine oil with snow thrower on level ground 2 Remove oil fill cap dipstick and wipe clean reinsert the dipstick and screw tight...

Страница 12: ...r cord to the engine 5 Plug the other end of the power cord into a three hole grounded 120 Volt A C receptacle NOTE Do not use primer when starting engine with the electric starter 6 Push starter butt...

Страница 13: ...properly LUBRICATION Keep your snow thrower well lubricated See LUBRICATION CHART MAINTENANCE LUBRICATION CHART SNOW THROWER Always observe the safety rules when performing any maintenance TIRES Maint...

Страница 14: ...ill cap dipstick Be careful not to allow dirt to enter the engine 8 Refill engine with oil through oil dipstick tube Pour slowly Do not overfill For approximate capacity see PRODUCTSPECIFICATIONS sect...

Страница 15: ...components If one or both augers do not turn when auger control lever is engaged check to see if one or both of the bolts have sheared To replace the shear bolts 1 Disengage all controls and move thr...

Страница 16: ...ice center department NOTE It is recommended that both the auger and traction drive belt be replaced at the same time The V belts on your snow thrower are of special construc tion and should be replac...

Страница 17: ...djustable Engine performance should not be affected at altitudes up to 7 000 feet 2 134 meters If your engine does not operate properly due to suspected carburetor problems take your snow thrower to a...

Страница 18: ...uel system of an engine while in storage Empty the fuel tank by starting the engine and letting it run until the fuel lines and carburetor are empty Never use engine or carburetor cleaner products in...

Страница 19: ...tion 1 Move choke to OFF position runs roughly 2 Blockage in fuel line 2 Clean fuel line 3 Stale fuel 3 Empty fuel tank carburetor refill with fresh clean gasoline 4 Water in fuel 4 Empty fuel tank ca...

Страница 20: ...es 1 inch 25 4 mm IMPORTANT Use only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 10 11 11 11 11 1 2 3 4...

Страница 21: ...AN OUT TOOL 8 405400 TOOL CLIP 9 73800400 NUT 1 4 20 10 74780426 SCREW 1 4 20 X 625 11 427942 NUT 5 16 18 12 163183 SCREW 5 16 18 X 625 13 427145 IMPELLER HUB 14 427154 IMPELLER SLEEVE 15 73900600 NUT...

Страница 22: ...ow thrower and void your warranty KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION 1 2 3 5x 4 5x 01 07 001 A 1 404928X428 AUGER HOUSING 2 404931X479 SCRAPPER BAR 3 72270505 CARRIAGE BOLT 5 16 18...

Страница 23: ...us damage your snow thrower and void your warranty KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION 1 2 3 4 4 3 01 11 001 A 1 174762X479 SKID PLATE LH 2 178777X479 SKID PLATE RH 3 72270506 CARRIA...

Страница 24: ...se only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 1 420315X428 CHUTE WELDMENT 2 178633X428 DEFLECTOR W...

Страница 25: ...O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 1 2 2 3 4 5 6 7 01 09 010 B 1 428272 LEVER CABLE ROTATOR ASSEMBLY 2 17501010 SCREW 10 24 X 6...

Страница 26: ...d void your warranty KEY PART NO NO DESCRIPTION 10 11 1 2 3 4 5 6 7 7 9 9 8 8 12 12 13 13 14 14 01 08 002 F 1 412683X479 CONTROL PANEL 2 424517X479 CONTROL LEVER LH 3 424516X479 CONTROL LEVER RH 4 426...

Страница 27: ...warranty KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION 1 2 3 4 5 5 6 6 7 7 8 8 8 9 9 01 08 003 A 1 419800X479 PLOW HANDLE LH 2 419801X479 PLOW HANDLE RH 3 196944X007 PANEL BRACKET LH 4 196943X...

Страница 28: ...replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 10 10 10 1 2 3 4 5 5 6 7 9 8 01 12 001 E 1 180480 IMPELLER ROD ASSEMBLY 2 405740 TRACTION ROD ASS...

Страница 29: ...MPORTANT Use only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 1 4 4 5 5 2 3 7 6 01 10 019 1 429620 CONSO...

Страница 30: ...ipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 9 9 11 11 11 1 2 3 21 5 6 12 13 14 15 20 15 16 17 10 9 8 7 23 19 53 53 5...

Страница 31: ...AINER 16 427542 CONTROL SHAFT 17 402568 CLUTCH ROD 18 169675 RETAINER 19 401732 SHIFTER YOKE 20 402310 PIVOT ROD 21 12000036 RETAINER 22 402878 RETURN SPRING 23 751153 NUT 5 16 18 24 408981 BEARING 25...

Страница 32: ...M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 1a 1b 1b 4 3 3 4 5 6 6 7 5 2 01 03 005 B KEY PART NO NO DESCRIPTION 1 188226 assy of 1a 1b AXLE...

Страница 33: ...in U S inches 1 inch 25 4 mm IMPORTANT Use only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 1 2 2 3 3 0...

Страница 34: ...1 408007 IMPELLER BELT 2 419744 TRACTION BELT 3 423723X479 IDLER ARM BRACKET 4 180523 IDLER PULLEY 5 426589 NUT 5 16 18 6 74780524 SCREW 5 16 18 X 1 50 7 423990X479 IDLER BRACKET 8 428867 SCREW 5 16...

Страница 35: ...Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty KEY PART NO NO DESCRIPTION REPAIR PARTS SNOW THROWER MODEL NUMBER 96...

Страница 36: ...now thrower and void your warranty REPAIR PARTS SNOW THROWER MODEL NUMBER 96194000801 BAG OF PARTS KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION 1 2 3 4 5 6 7 01 14 004 B 1 198563 POWER CORD 2...

Страница 37: ...181042 DECAL DANGER 428707 OWNER S MANUAL ENGLISH SPANISH NOTE All component dimensions given in U S inches 1 inch 25 4 mm IMPORTANT Use only Original Equipment Manufacturer O E M replacement parts Fa...

Страница 38: ...This Warranty does not apply to any product which has been sub jected to alteration misuse abuse improper assembly or installation delivery damage or to normal wear of the product 5 Exclusions Exclud...

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