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16

SERVICE AND ADJUSTMENTS

8.  RELIEVE TENSION ON TRACTION DRIVE BELT 

IDLER and remove traction drive belt from around 

pulleys.

HINT:

 Insert a 3/8" drive ratchet (in the “ON” position) into 

the square hole in idler arm and rotate ratchet clockwise 

to relieve tension.
9.  With tension relieved on idler, install new traction drive 

belt around pulleys and inside belt keepers.

10.  Install clutch rod in swing plate; secure with hairpin.
11.  Place auger belt around and inside the groove of auger 

pulley only.

12. While your assistant slowly raises handles to rejoin 

the auger hous ing and frame assembly, pull up on the 

auger belt and squeeze sides together above pulley 

so belt is fully seated in groove of pulley.

13.  Move idler arm so it does not hit impeller pulley as you 

bring snow thrower completely together and check 

carefully for proper routing of belts.  If auger belt has 

become dislodged from the pulley (by catching the idler 

arm bracket while bringing snow thrower together), 

separate the snow thrower and re peat step 12.  Belt 

must be fully seated in pulley groove when bring ing 

the snow thrower together.

14.  Install the two (2) hex bolts and tighten securely.
15.  INSTALL ENGINE PULLEY - Place belt in pulley groove 

and slide pulley on crankshaft.  Install flat washer, 

lockwasher and bolt and tighten securely (41-47 N-m 

torque).  Make sure belt is inside belt keeper.

16. INSTALL BELT COVER and two (2) screws. Tighten 

securely.

17.  INSTALL DISCHARGE CHUTE – See “INSTALL DIS-

 CHARGE CHUTE / CHUTE ROTATER HEAD” in the 

As sem bly / Pre-Operation section of this manual.

TO REPLACE BELTS (See Fig. 21)

The auger and traction drive belts are not adjustable. If the 

belts are damaged or begin to slip from wear, they should 

be replaced. It is recommended that the belt(s) be replaced 

by an  service centre/department.

NOTE:

 It is recommended that both the auger and traction 

drive belt be replaced at the same time.
The V-belts on your snow thrower are of special con struc tion 

and should be replaced by original equipment man u fac tur er 

(OEM) belts avail able from your nearest authorized service 

centre/department. Using other than OEM belts can cause 

personal injury or damage to the snow thrower.

WARNING: Belt replacement requires 

separation of the snow thrower. While 

separating the auger housing from the 

frame assembly, it is important that 

an assistant stand in the operating 

po si tion and hold the snow thrower 

han dles. Serious personal injury and/

or damage to the unit could occur if the 

snow thrower should fall during the belt 

chang ing process.

1.  REMOVE GASOLINE FROM FUEL TANK - Drain 

gasoline from fuel tank into a suitable container, out-

 doors, away from fire or flame. Wipe up any spilled 

gasoline.

2.  REMOVE DISCHARGE CHUTE - Loosen locknut 

se cur ing chute rotator head to mounting bracket only 

enough to allow chute rotator head to be raised and 

dis charge chute to be removed from snow thrower.

3.  REMOVE BELT COVER - See “TO REMOVE BELT 

COVER” in this section of this manual.

4.  REMOVE ENGINE PULLEY - Remove bolt, lock wash er 

and flat washer securing pulley to engine crankshaft.  

Remove outside (auger) pulley only from crank shaft.

5.  SEPARATE SNOW THROWER - With your assistant 

standing in the operating position holding the handles, 

re move the two (2) bolts holding the auger housing and 

frame together.

WARNING: As the last bolt is removed, 

have your assistant carefully lower the 

han dles down to the ground.

6.  REMOVE HAIRPIN FROM CLUTCH ROD and remove 

clutch rod from swing plate.  Tip swing plate forward.

7.  REMOVE AUGER BELT from around pulley.

FRAME

ASSEMBLY

AUGER 

HOUS ING

HANDLES

FIG. 21

BELT KEEPER

IDLER ARM 

SQUARE 

HOLE

BOLTS

TRACTION DRIVE BELT

CLUTCHING 

IDLER ARM 

BRACKET

AUGER 

BELT

FLAT WASHER

AUGER PULLEY

AUGER

HOUSING

FRAME

ENGINE

PULLEY

LOCKWASHER

BOLT

Содержание 422080

Страница 1: ...OWER Always Wear Eye Protection During Operation IMPORTANT MANUAL Do Not Throw Away WARNING Read the Owner s Manual and follow all Warnings and Safety Instructions Failure to do so can result in serio...

Страница 2: ...the machine Operation 1 Do not put hands or feet near or under rotating parts Keep clear of the discharge opening at all times 2 Exercise extreme caution when operating on or cross ing gravel drives w...

Страница 3: ...pment is in safe working condition 2 Never store the machine with fuel in the fuel tank inside a building where ignition sources are present such as hot water heaters space heaters or clothes dryers A...

Страница 4: ...oses All parts such as nuts washers bolts etc necessary to complete the assembly have been placed in the parts bag To ensure safe and proper operation of your snow thrower all parts and hardware you a...

Страница 5: ...er spring install traction DRIVE control rod See Figs 3 and 4 The traction drive control rod has the long loop on the end of the spring as shown 1 Slide rubber sleeve up rod and hook end of spring int...

Страница 6: ...thrower were overinflated at the fac tory for shipping purposes Correct and equal tire pressure is important for best snow throwing performance Reduce tire pressure to 14 17 PSI 19 24 5 N m AUGER CONT...

Страница 7: ...Save this manual for future reference These symbols may appear on your snow thrower or in literature supplied with the product Learn and understand their meaning FORWARD PRIMER IGNITION KEY INSERT TO...

Страница 8: ...dle used for starting the engine Primer pumps additional fuel from the carburetor to the cylinder for use when starting a cold engine Throttle engine control used to select either FAST or SLOW engine...

Страница 9: ...operation clear of all persons small children and pets at all times including startup WARNING If the discharge chute or augerbecomeclogged shut offengine andwaitforallmovingpartstostop Use the clean...

Страница 10: ...control lever to the handle to clear snow from the auger hous ing and the discharge chute CLEAN OUT TOOL FIG 15 MOUNTING CLIP DISCHARGE CHUTE TO MOVE FORWARD AND BACKWARD See Fig 16 SELF PROPELLING f...

Страница 11: ...or permanent damage may occur SCRAPER BAR See Fig 17 The scraper bar is not adjustable but is reversible After considerable use it may become worn When it has worn almost to the edge of the housing it...

Страница 12: ...ol to the OFF position Allow the engine to warm up for a few minutes Engine will not develop full power until it has reached normal operat ing temperature WARM START RECOIL STARTER Follow the steps ab...

Страница 13: ...n this manual NOTE Use only Original Equipment Manufacturer OEM parts to service this unit Failure to do so can cause the unit to malfunction and pose a risk of injury to the operator BEFORE EACH USE...

Страница 14: ...not come in contact with plug 2 Clean area around drain plug 3 Remove drain plug and drain oil in a suitable container 4 Install drain plug and tighten securely 5 Wipe off any spilled oil from snow th...

Страница 15: ...park plug Place wire where it cannot come in contact with plug 3 Alignholeinaugerhubwithholeinaugershaftandinstall anew1 4 20x2 shoulder shearboltandspacer Install 1 4 20 lock nut and tighten securely...

Страница 16: ...y an service centre department NOTE It is recommended that both the auger and traction drive belt be replaced at the same time TheV beltsonyoursnowthrowerareofspecialconstruction andshouldbereplacedby...

Страница 17: ...y the gas tank and carburetor if using fuel stabilizer ENGINE OIL Drain oil with engine warm and replace with clean engine oil See ENGINE in the Maintenance section of this manual CYLINDER 1 Remove sp...

Страница 18: ...sition 1 Move choke to OFF position runs roughly 2 Blockage in fuel line 2 Clean fuel line 3 Stale fuel 3 Empty fuel tank carburetor refill with fresh clean gasoline 4 Water in fuel 4 Empty fuel tank...

Страница 19: ...19 SERVICE NOTES...

Страница 20: ...3 34 01 07 004 B REPAIR PARTS SNOW THROWER MODEL NUMBER XT5524ES 96192002201 AUGER HOUSING IMPELLER ASSEMBLY NOTE All component dimensions given in U S inches 1 inch 25 4 mm IMPORTANT Use only Origina...

Страница 21: ...25 11 155377 NUT 5 16 18 12 163183 SCREW 5 16 18 X 625 13 19111507 WASHER 14 10040500 LOCKWASHER 5 16 15 74940516 SCREW 5 16 18 X 1 00 16 180355 CARRIAGE BOLT 17 194189 SCREW 13 16 X 625 18 407760 PLU...

Страница 22: ...r snow thrower and void your warranty KEY PART NO NO DESCRIPTION REPAIR PARTS SNOW THROWER MODEL NUMBER XT5524ES 96192002201 AUGER HOUSING IMPELLER ASSEMBLY KEY PART NO NO DESCRIPTION 1 2 3 5x 4 5x 01...

Страница 23: ...eplacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 1 174762X479 SKID PLATE LH 2 178777X479 SKID PLATE RH 3 72270506 CARRIAGE BOLT 5 16 18 X 75 4 75115...

Страница 24: ...could be hazardous damage your snow thrower and void your warranty 1 404770X505 CHUTE WELDMENT 2 178633X505 DEFLECTOR WELDMENT 3 420325 DEFLECTOR SEAL 4 179096X479 STRAP 5 189713X479 KNOB BLACK 6 128...

Страница 25: ...and void your warranty KEY PART NO NO DESCRIPTION 1 2 2 3 6 6 4 5 01 09 007 A 1 420337 LEVER CABLE ROTATOR ASSEMBLY 2 17501010 SCREW 10 24 X 625 3 420678 ROTATOR HEAD 4 420677 ROTATOR PIVOT BRACKET 5...

Страница 26: ...5 002 B 1 2 4 4 4 4 3 3 REPAIR PARTS SNOW THROWER MODEL NUMBER XT5524ES 96192002201 HANDLES 1 2 3 4 5 5 6 6 7 7 8 8 8 9 9 01 08 003 A 1 419800X479 PLOW HANDLE LH 2 419801X479 PLOW HANDLE RH 3 196944 P...

Страница 27: ...5 6 7 7 8 10 11 14 14 12 13 13 12 2 3 9 9 8 REPAIR PARTS SNOW THROWER MODEL NUMBER XT5524ES 96192002201 HANDLES 1 412683X479 CONTROL PANEL 2 412681X479 CONTROL LEVER LH 3 412682X479 CONTROL LEVER RH 4...

Страница 28: ...d your warranty KEY PART NO NO DESCRIPTION REPAIR PARTS SNOW THROWER MODEL NUMBER XT5524ES 96192002201 HANDLES 1 2 3 4 5 6 5 7 8 9 10 01 12 001 A 1 180480 IMPELLER ROD ASSEMBLY 2 405740 TRACTION ROD A...

Страница 29: ...O NO DESCRIPTION REPAIR PARTS SNOW THROWER MODEL NUMBER XT5524ES 96192002201 HANDLES 1 4 4 5 5 2 3 7 6 01 10 003 B 1 183346 CONSOLE PANEL 2 178668 HEADLIGHT BEZEL 3 180927 FLOOD HEADLIGHT 4 184471 SHO...

Страница 30: ...ts Failure to do so could be hazardous damage your snow thrower and void your warranty 01 02 003 D 31 29 28 26 27 26 25 30 24 24 4 41 40 40 3 6 5 76 8 9 76 10 11 12 11 9 9 76 13 37 39 76 36 76 38 76 1...

Страница 31: ...8 175344 BEARING 29 178613 WHEEL HUB 30 74760514 SCREW 5 16 18 875 31 12000012 RETAINER RING 32 402187 HEX SHAFT 33 401619 CHAIN 34 417234 SPROCKET SHAFT 35 17490408 SCREW 1 4 20 X 50 36 401984X479 SH...

Страница 32: ...rdous damage your snow thrower and void your warranty 1a 1b 1b 4 3 3 4 6 7 7 8 5 6 2 01 03 005 A 1 188226 assy of 1a 1b AXLE ASSEMBLY 1a 179352 AXLE SHAFT 1b 184206 ROLL PIN 3 16 2 402691 SPROCKET 3 1...

Страница 33: ...M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty ENGINE TECUMSEH MODEL LH195SP 67510D REPAIR PARTS SNOW THROWER MODEL NUMBER XT5524ES 9619200220...

Страница 34: ...replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty KEY PART NO NO DESCRIPTION 1 2 3 4 01 04 019 A REPAIR PARTS SNOW THROWER MODEL NUMBER XT5524ES 96...

Страница 35: ...ipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty REPAIR PARTS SNOW THROWER MODEL NUMBER XT5524ES 96192002201 WHEELS 1 2 0...

Страница 36: ...AR BOLT 1 4 20 X 1 3 4 7 198638 SPACER 8 73800400 LOCKNUT 1 4 20 1 01 14 008 A 1 35062 SAFETY IGNITION KEY REPAIR PARTS SNOW THROWER MODEL NUMBER XT5524ES 96192002201 BAG OF PARTS NOTE All component d...

Страница 37: ...hrower and void your warranty REPAIR PARTS SNOW THROWER MODEL NUMBER XT5524ES 96192002201 DECALS 1 181037 DECAL DANGER 2 422145 DECAL POULAN PRO 3 181035 DECAL DANGER DEFLECTOR 4 181042 DECAL DANGER 5...

Страница 38: ...38 SERVICE NOTES...

Страница 39: ...39 SERVICE NOTES...

Страница 40: ...s Warranty does not apply to any product which has been sub jected to alteration misuse abuse improper assembly or installation delivery damage or to normal wear of the product 5 Exclusions Excluded f...

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