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• A factory-mounted water-cooled condenser with a refrigerant head-pressure controlled water regulating valve for

space air conditioning. Chilled water and closed loop cooling tower water may be used for the water-cooled condenser

loop. Never use ground water for the water-cooled condenser. Consult the factory for cooling tower applications.

ROOFPAK SYSTEM

The RoofPak product line is comprised of the most popular PoolComPak™ configuration and repacked as a self-

contained, all-in one dehumidification system. This offering merges a highly reliable PoolComPak™ AWH or HCDH

base system with an integral air-cooled condenser and either an integral gas furnace or an electric heater. The RoofPak

Series is only available in horizontal configuations which can be utilized over a wide range of popular applications. See

the RoofPak section of this manual for more information.

POOLCOMPAK™ DEHUMIDIFICATION SYSTEMS SELECTION

Overview

The PoolComPak™ is a compact unitary pool dehumidification system designed for commercial and residential

applications. It is available in the AW Series with a pool water condenser for water heating or in the HCD Series without

the pool water condenser.

Available Configurations

Indoor Installation:

The PoolComPak™ fits easily into a standard utility room (vertical and horizontal configurations)

Outdoor Installation:

The horizontal configuration only can be pad, roof or curb mounted depending on the application.

For detailed information for your specific model, please refer to General Arrangement Drawings.

The PoolComPak™ can be configured with an internal hot water coil or duct-mounted electric heater, and adapted for

economizer operation. The horizontal model can have either a top, bottom or end supply duct connection.

Typical AW Series Applications

•

Hot Tubs, Spas, and Whirlpools

•

Residential Pools

•

Hotel and Motel Pools

• School Natatoriums

•

YMCA and Club Pools

Typical Non-Pool HCD Series Applications

• Commercial and industrial applications

•

Libraries

•

Manufacturing

• Agricultural

•

Museums

• Archival

•

Electronic

• Warehousing/storage

Unit Selection software program

PoolPak™ International LLC maintains a computerized software selection program. Information required for the

program can be found in the PoolComPak Selection Input Data form found in the online

PoolPak™ Engineering

Library.

Please contact your exclusive PoolPak™ Sales representative for a selection.

Section II: Principles, Functions, and Features

Содержание AW 0550

Страница 1: ...AWH HCDH only POOLCOMPAK R 410A AW HCD SERIES ROOFPAK SERIES HCD High Capacity Dehumidifier AW Air and Water Horizontal H and Vertical V Configurations Engineering Guide EGW06 PCPEG 20140813 Packaged...

Страница 2: ...TM TM 3491 Industrial Drive York PA 17402 USA 800 959 7725 Fax 717 757 5085 for more information www poolpak com The Leader in Indoor Pool Dehumidification TM TM...

Страница 3: ...erature and Humidity 8 Room Dew Point Control 9 PoolComPak Operation 9 ECC PCP Control System 10 Overview 10 Humidity Control 10 Cold Surface Temperature Humidity Reset 10 Space Heating 10 Networking...

Страница 4: ...iping 27 Curb Mounting 28 Integral Gas Furnace Option RoofPak Only 29 ECC PCP Controls Field Wiring 30 Overview 30 Remote Interface Unit 1 30 Cold Surface Temperature Sensor 2 31 Economizer System Opt...

Страница 5: ...ts 47 ECC PCP Service 47 Service Menu 47 I O Configuration 47 Digital Inputs 47 Digital Outputs 47 Analog Inputs 48 Unit Configuration 48 Installed Options 48 Aux Air Heating 48 Aux Water Heating 48 T...

Страница 6: ...mote ACC Installation When Installing Multiple Units 38 Figure 4 12 Remote ACC Installation When Installing Units in Pits 39 Figure 4 13 Remote ACC Installation When Installing Units Near Decorative F...

Страница 7: ...nergy was used to bring in and heat the make up air and to heat the pool water More cost effective technologies offer an alternative method adding heat exchangers and mechanical heat recovery systems...

Страница 8: ...common for seniors or children or less active pools The desirable humidity range is generally between 50 and 60 greater than 60 creates a sticky feeling and or difficult breathing and low humidity re...

Страница 9: ...d but with modest operating cost Performance limitations in humid areas or during summer peaks No opportunity to recover energy into the pool water No integral cooling capability MECHANICAL DEHUMIDIFI...

Страница 10: ...ified air back into it The supply air should be distributed over areas subject to condensation windows outside walls support trusses skylights etc AIRSIDE DESIGN The supply air volume and external sta...

Страница 11: ...reasonable to avoid excessive noise in the ducts In multiple unit installations supply air from each unit may go into a common supply duct or into a plenum A supply air duct collar is provided at the...

Страница 12: ...tandards and or generally accepted industry practice Supply and return duct work should have all seams sealed before applying insulation to the exterior of the duct work The insulation s seams must be...

Страница 13: ...onnect the pool enclosure to the return air plenum collar of the PoolPak unit s Other Airside Considerations A hot water electric or gas duct heater may be installed in the supply duct to provide auxi...

Страница 14: ...bove the pool water temperature Evaporation losses and the energy required to maintain desired room conditions will dramatically increase if the air temperature is allowed to fall below the pool water...

Страница 15: ...es more than 1 2 degree Fahrenheit above the space dew point temperature set point the ECC PCP controller energizes the compressor for dehumidification As the dew point temperature drops more than 1 2...

Страница 16: ...evaluation HUMIDITY CONTROL As the dewpoint temperature within the pool enclosure rises above the desired setpoint the ECC PCP activates the compressor within the PoolComPak to begin the dehumidifica...

Страница 17: ...outside air temperature When appropriate the controller will disable the compressor and bring in cool outside air for economical operation A separate exhaust system must be installed to ensure negativ...

Страница 18: ...denser for water heating or in the HCD Series without the pool water condenser Available Configurations Indoor Installation The PoolComPak fits easily into a standard utility room vertical and horizon...

Страница 19: ...ngle power connection to minimize field wiring Separate power connection required for integral electric heat Durable Construction Heavy duty construction designed for outside installation to withstand...

Страница 20: ...r mount design for easy service access to fan motor and belts Housed Blower Heavy pillow block bearings provide durability Rugged cast steel housing provides longevity Provides greater reliability Cup...

Страница 21: ...ofPak Generic Product Drawings found in the Engineering Library section of the PoolPak website Model Number AWH HCDH 3500 10 Ton AWH HCDH 4000 12 Ton Pool Size Sq Ft 1 200 2 000 1 400 2 500 Reheat Cap...

Страница 22: ...Air CFM Return Air RH Moisture removal lbs hr Sensible Cooling Capacity MBH ACC Max Heat Rejection MBH GPM Pressure Drop FT water 0550 900 60 11 1 13 6 31 2 4 6 50 8 5 15 6 30 1 0800 1600 60 15 7 22 1...

Страница 23: ...600 60 14 5 20 8 46 2 50 10 3 23 9 44 4 1200 1700 60 19 0 25 2 56 4 50 14 5 28 4 54 4 1400 2300 60 24 1 36 2 74 7 50 17 9 40 5 71 8 1800 2500 60 28 9 41 8 88 1 50 20 9 47 4 84 6 2600 3300 60 41 0 53 5...

Страница 24: ...1 Top OA Ho 41 1 41 1 41 1 43 0 43 0 61 1 61 1 61 1 Top OA Rainhood Hro 50 9 50 9 50 9 52 8 52 8 70 8 70 8 70 8 Length Basic L 60 1 60 1 60 1 72 0 72 0 92 1 92 1 92 1 Rear Return Lr 61 8 61 8 61 8 74...

Страница 25: ...2 Side OA Wo 39 0 39 0 39 0 45 7 45 7 56 5 75 0 75 0 Height Basic H 49 3 49 3 49 3 55 9 55 9 60 5 60 5 60 5 Top OA Ho 56 3 56 3 56 3 62 9 62 9 67 5 67 5 67 5 Length Basic L 26 2 26 2 26 2 27 8 27 8 4...

Страница 26: ...GPM Heating Capacity Range MBH Min Max Min Max 0550 5 15 33 54 0800 5 15 43 66 1200 5 15 48 75 1400 10 25 71 105 1800 10 25 80 111 2600 15 35 104 161 3500 20 40 147 203 4000 20 40 158 209 Horizontal...

Страница 27: ...OA LT V3500 4000 Top A 14 x 10 OA TR 0 800 Left OA LT Top C 14 x 30 OA TR 800 2800 Left OA LT PoolComPak Horizontal AWH HCDH H550 800 1200 Top A 12 x 12 OA TC 0 450 Front OA FC Top B 12 x 24 OA TC 45...

Страница 28: ...4 2 and Table 4 3 in the Installation section Unit Factory Charge1 R410A Air Cooled Condenser ACC Water Cooled Condenser WCC Model lbs oz lbs oz 0550 14 3 9 9 0800 15 5 10 7 1200 18 2 13 4 1400 24 13...

Страница 29: ...3 8 1 9 ACC0051 110 3 4 1 2 120 ACC0081 115 7 8 5 8 210 1200 ACC0051 95 100 105 39 3 3 4 1 2 120 3 1 5 3 8 1 9 ACC0081 110 7 8 5 8 210 ACC0121 115 39 3 1 1 8 3 4 470 6 3 7 5 3 8 1400 1800 ACC0081 95...

Страница 30: ...ndenser Bohn Elevation Views PCP_EG_ACC_Bohn_20140122 eps SINGLE FAN DUAL FAN ALL DIMENSIONS ARE IN INCHES 45 4 42 3 43 130 120 38 49 1 24 5 16 21 5 9 8 OPTIONAL EXTERNAL ELECTRICAL BOX 1 17 34 0 875...

Страница 31: ...on three sides to match heater flanges as shown 2 Fasten heater to duct using sheet metal screws for smaller heaters or bolts for larger ones 3 Seal opening with suitable sealing compound 4 If needed...

Страница 32: ...m Outside air can be ducted into the unit through the optional outside air duct connection The unit can draw up to 30 of its supply air from the outside When ventilating the natatorium in this way an...

Страница 33: ...ring transit POWER SUPPLY A separate fused disconnect switch must be provided per local codes and be within easy accessibility of the PoolComPak unit Use the minimum circuit capacity listed on the uni...

Страница 34: ...b to the bottom of the PoolComPak using the gasket supplied with the curb Provide counter flashing between curb and PoolComPak unit Seal the pool water pipes where they go through the curb If specifie...

Страница 35: ...iping for the gas fired heater Pressures should be regulated to the entering pressures as shown on the furnace manufacturer s data plate or manual Model 550 800 1200 1400 1800 2600 3500 4000 2600 3500...

Страница 36: ...ct the factory The control panel does not contain any sensors and should be mounted outside the pool enclosure A factory supplied 6 ft cable RJ25 6 conductor must be installed between the PoolComPak u...

Страница 37: ...the ECC PCP may be connected directly to the economizer control circuit provided the circuit is 24 VAC maximum and the current does not exceed 1 amp inductive The other components of the system must...

Страница 38: ...ng the economizer mode of operation If possible mount the sensor under an overhang or on a surface with a northern exposure Electrical connection should be made with 22 AWG copper 2 conductor shielded...

Страница 39: ...acts does not exceed 1 amp inductive The figure below shows a typical installation that utilizes a 3 way hot water control valve and a unit or duct mounted hot water coil Figure 4 7 Installation of a...

Страница 40: ...stream of the exhaust duct connection See Figure 4 4 Economizer Operation for a typical location of the sensor in the economizer system When field mounting is necessary the sensor will be provided fro...

Страница 41: ...be used CAUTION CAUTION Excessive water flow can cause premature erosion and pitting of the pool water condenser Adjust valve so that the water flow does not exceed the GPM or pressure drop listed in...

Страница 42: ...recommended that building materials subjected to the condensate and systems used for its disposal are checked for compatibility For drain piping use PVC plastic pipe minimum Schedule 40 The drain line...

Страница 43: ...ideration which must be taken is that the unit should be mounted away from noise sensitive spaces and must have adequate support to avoid vibration and noise transmission into the building Units shoul...

Страница 44: ...e Units ALL_MultipleUnits_20131111 eps Units in Pits The top of the unit should be level with the top of the pit and side distances increased to 2W If the top of the units is not level with the top of...

Страница 45: ...erant pressure drops Use long radius elbows wherever possible with one exception short radius elbows should be used for any traps in the hot gas riser Braze all copper to copper joints with a phosphor...

Страница 46: ...aining back to the compressor during OFF cycles Use the following guidelines The highest point in the discharge line should be above the highest point in the condenser coil The hot gas line should loo...

Страница 47: ...ompressor installed For Copeland compressors use Copeland Ultra P N 998 E022 00 For Trane compressors use Trane P N OIL00080 Sample Charging Calculation For an AWV2600 with 73 feet line length and ACC...

Страница 48: ...92 1 11 3 6 5 1 6 13 0800 5 8 0 16 3 8 0 49 1 0 2 1 3 1 4 2 5 8 0 16 1 2 0 92 1 11 3 6 5 1 6 13 1200 5 8 0 16 1 2 0 92 1 11 3 6 5 1 6 13 3 4 0 25 5 8 1 48 2 11 5 6 8 1 10 13 1400 5 8 0 16 1 2 0 92 1 1...

Страница 49: ...also rotate automatically every 10 seconds Figure 5 2 Status Screen 1 S P A C E T E M P _ _ o F S P A C E R H _ _ S P A C E D E W P O I N T _ _ o F O U T S I D E T E M P _ _ o F Status Screen 1 displ...

Страница 50: ...0 to 65 F Use the arrow keys to change the set point and then press Enter The new dew point set point is shown immediately as DPT The set point change screen will remain visible for a short time to al...

Страница 51: ...re in the discharge line at the compressor Suct Press The measured refrigerant pressure in the suction line at the compressor Suct Temp The refrigerant temperature measured on the surface of the sucti...

Страница 52: ...t will control water temperature based on the master s command NETWORK or its own temperature sensor and set point LOCAL If a unit set to LOCAL becomes the master other units in the network will not u...

Страница 53: ...unit is displaying the unit they will be changed in all units configured for Network control The water temperature set point will only be changed in the unit currently being displayed by the remote in...

Страница 54: ...vailable Discharge Pressure Suction Pressure Return Relative Humidity Suction Temperature Return Air Temperature Pool Water Temperature Surface Temperature Outside Air Temperature UNIT CONFIGURATION I...

Страница 55: ...ehumidifier compressor ECONOMIZER This menu contains parameters that configure the operation of the optional field provided and field installed economizer damper system HISTORY The history screen prov...

Страница 56: ...e scroll does not rub the housing Check for proper belt tension Worn or cracked belts should be replaced Check fan and mounting brackets for tightness Ensure that the ALARM light is not illuminated AN...

Страница 57: ...0140813 TM TM SECTION VI WIRING AUXILIARY AIR POOL WATER HEATER CONNECTIONS FOR MULTIPLE UNIT INSTALLATION Figure 6 1 Auxiliary Air and Pool Water Heater Connections for Multiple Units AWH_EG_Connecti...

Страница 58: ...13 TM TM AUXILIARY AIR POOL WATER HEATER CONNECTION FOR A TWO POOL INSTALLATION Figure 6 2 Auxiliary Air and Pool Water Heater Connections for Two Pool Installations AWH_EG_ConnectionstoPool_20121204...

Страница 59: ...53 EGW06 PCPEG 20140813 TM TM Section VI Wiring FIELD WIRING Figure 6 3 Field Wiring Diagram PCP_EG_FieldWiringDiagram_20121204 eps...

Страница 60: ...54 EGW06 PCPEG 20140813 TM TM Section VI Wiring FIRE CONTROL SYSTEM CONNECTION Figure 6 4 Fire Control System Connection PCP_EG_FirecontrolSysConnection_20121204 eps...

Страница 61: ...55 EGW06 PCPEG 20140813 TM TM Section VI Wiring This page intentionally left blank...

Страница 62: ...EGW06 PCPEG 20140813 TM TM 56 TM TM 3491 Industrial Drive York PA 17402 USA 800 959 7725 Fax 717 757 5085 for more information www poolpak com The Leader in Indoor Pool Dehumidification...

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