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WARNING

This structure is intended to be self-sup-
porting, provided it is constructed with all 
frames, hardware, sheathing, sheeting, 
bracing, cables, and membrane in place, 
and secured to the foundation as shown in 
the manual. Stability during construction, 
from winds and loads imposed during erec-
tion, is the sole responsibility of the installer. 
Observe safety codes required by the local 
jurisdiction, and relevant safety practices for 
working at heights. Avoid the risk of electri-
cal shock from overhead lines or electrical 
storms. Poly-Tex recommends contracting 
a licensed electrician to perform electrical 
work. Eye protection is recommended under 
all circumstances and hearing protection is 
recommended when cutting components 
with power tools.

DANGER

No part of this structure is engineered to  
function as an anchorage point for a fall  
arrest system. Use a safety net or work from 
a safe work platform (i.e. scaffolding).   
Select a calm day for work. Wind can be  
sufficient enough to knock materials or 
workers off a work platform or ladder,  
resulting in a potentially deadly fall.

Overview of assembly procedure 
While each structure and site is unique, and 
may require special considerations, these 
instructions are for a tilt-up method (where 
frames are assembled on the ground and 
tilted onto ground stakes or anchor rods 
using ropes or lifts). If installer is not  
confident to erect the structure, Poly-Tex 
suggests hiring a general contractor,  
carpenter, or similar licensed business  
familiar with construction, to assemble  
and erect the structure.

DANGER

Do not overload structure. 
Consult with a Poly-Tex representative prior 
to adding any amount of weight over the 
specified capacity of this structure. Basket 
purlins, shelving or any objects of significant 
weight shall not be hung, attached, or  
secured to roof or truss members in a  
manner that will overload the structure.

WARNING

Do not walk on polycarbonate sheets. 
If structure is to be covered with polycar-
bonate sheets, always use scaffolding for 
the erection process to avoid damage to 
sheeting and to ensure safety. Polycarbon-
ate sheeting has UV coating protected with 
vinyl film on the exterior surface. Install 
sheets with the film intact and toward the 
exterior. Remove film once the sheet has 
been fastened in place.

Safety Guidelines 

PLEASE READ THE INSTALLATION INSTRUCTIONS CAREFULLY BEFORE BEGINNING TO  
ASSEMBLE THE STRUCTURE. SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE.

Poly-Tex does not warrant that this structure or foundation will comply with local or state 
building codes. There is no guarantee of the load capacity of the structure for snow, wind, 
seismic, or other loads unless buyer has received certified engineering drawings with the 
structure, and Poly-Tex does not warrant that the frame or foundation will comply with 
local or state building codes in buyer’s location.

Содержание FieldPro Gothic High Tunnel 30

Страница 1: ...1 Installation Instructions PO Box 458 27725 Danville Ave Castle Rock MN 55010 poly tex com U S Canada Toll Free 800 852 3443 651 463 7009 fax 651 463 2479 Rev AJ 210121...

Страница 2: ...10 Ground Stake installation Options 11 Ground Stake and Ground Stand Installation 12 Ground Stake Installation in Concrete Pier 13 Building Side Sub Assembly 14 Building Main Frame Sections 15 Erecti...

Страница 3: ...using ropes or lifts If installer is not confident to erect the structure Poly Tex suggests hiring a general contractor carpenter or similar licensed business familiar with construction to assemble an...

Страница 4: ...for structural failure or any legal action taken by governing agencies against purchases of non code compliance structures Failure to comply with proper installation or any modifications to the produc...

Страница 5: ...traight Side Diagonal Brace Flat Bracket Corner Bracket 2 U Clamp Wiggle Wire Channel Peak Brace L Bracket All Lumber by others Middle Section Truss Purlin Purlin Cross Connector Peak Section Peak Bra...

Страница 6: ...7 HT Peak Section Gothic 30 HP3506 Diagonal Brace 78 6 ft spacing GS2400 Ground Stake HP3505 Diagonal Brace 58 4 ft spacing HP3548 HT Middle Section Gothic 30 HP3503 HT Peak Brace 111 HP3340 9 8 Truss...

Страница 7: ...eed Hook 2 NB1832 5 16 X 1 1 4 Carriage Bolt NB1862 Lock Washer NB1872 5 16 Hex Nut FT2057 2 U Clamp FT2106 R F End Strap HT1001 1 66 Driving Tool BMS1130 18 Spike FT2118 Spike Anchor Bracket NB1864 3...

Страница 8: ...T2521 10 Bungee Ball RC1007 Roll Up Tube Bottom 6 2 1 4 RC1026 Roll Up Tube Bottom Extension 5 RC1303 U Joint w Bolts RC1314 Roll Up Crank 60 RC1316 Roll Up Door Cradle WIGGLWIRE 43 000 Wiggle Wire WW...

Страница 9: ...m Stake 3 to Stake 4 Make sure all lines are level Note It is very important to accurately layout the building outline It helps to have someone assist you with laying out the building location 1 Drive...

Страница 10: ...10 Layout of Ground Support Locations 4 0 Typical 6 0 Alternate Use corner to corner dimensions to verify square layout...

Страница 11: ...oil and Wind Conditions Ground Stake in Concrete Pier Option 3 Special Soil and Wind Conditions Per Local Codes Ground Stake GS2400 Ground Stand GS2401 Ground Stake GS2400 See page 9 for the Ground St...

Страница 12: ...nd using the Driving Tool HT1001 until the top of the ground stake is 12 above the soil line A masons twisted line is attached between all four corner stakes 8 from the top of stakes Use a line level...

Страница 13: ...Place a mark 6 from top of stake Install 1 self drilling screw in the stake NB1809 1 4 14x1 Self Drilling Screw Steps Ground stakes are set into concrete so that the top of each stake is 12 above the...

Страница 14: ...traight Side HP3546 into the Mid Section HP3548 See Detail A Secure frame sections together using two 2 1 4 14 X 1 Self drilling Screws NB1809 installed at each connection See Detail B CAUTION Do not...

Страница 15: ...Choose a flat surface when assembling these components to ensure that all parts are in alignment Insert each Side Assembly into Peak Section HP3547 Secure frame sections together using two 2 1 4 14 X...

Страница 16: ...1 Detail A Frame 3 Frame 2 End Frame Slide first three frame sections over the ground stakes until they rest on the leveling screws previously installed in each ground stake Use temporary wood bracing...

Страница 17: ...peated to attach Diagonal and Peak Braces to the other end of the structure Important Make sure screws and ends of carriage bolts do not face outwards to avoid damage to poly covering All components a...

Страница 18: ...sure the non swaged end faces outward and is flush with the End Frame Secure the Purlin to the End Frame using the Purlin Fastener KH1000 and 1 4 14 X 1 Self drilling Screws NB1809 See View A Insert R...

Страница 19: ...A on previous page Check that each frame is plumb before you proceed to the next frame Use a 1 4 14 X 1 Self drilling Screw NB1809 at each splice See Detail A After you install the last Purlin on each...

Страница 20: ...e End Strap FT2106 onto the threaded end of the Stop Tab and attach with 5 16 Hex Nut NB1872 and 5 16 Lock Washer NB1862 See Detail A Secure the End Strap to the underside of the End Frame with a 1 4...

Страница 21: ...hardware See Detail A below After the last Peak Purlin section has been installed trim the Purlin end flush with the End Frame Fasten the end of the Purlin to the End Frame using same End Strap and h...

Страница 22: ...ace s HY2027 can be held in place temporarily with a self drilling screw See Detail A This will keep the lower Band Braces in place until the Chord has been installed as detailed on page 23 1 5 Both S...

Страница 23: ...NB1874 3 8 Hex Nut Detail A Truss Frame Assembly Attaching Truss Chords Struts Assemble the Chord Sections on a flat surface Make sure that the tabs on each end are facing the same direction Secure th...

Страница 24: ...ce of 2 x 4 or 2 x 6 material for other rail locations Perimeter distance plus 10 12 lengths minimum Additional 10 lengths of treated material required Two pieces for the ller boards and three for eac...

Страница 25: ...Screws NB1807 1 1 2 Lag Screw NB1810 U Clamp FT2057 3 8 X 3 Carriage Bolt NB1841 3 8 Lock Washer NB1864 3 8 Hex Nut NB1874 L Bracket FT1990 L Bracket FT1990 Corner Bracket DR7032 50 U Bracket HY2026...

Страница 26: ...the Wiggle Wire Base over the top of the Peak Purlin See Detail A The Wiggle Wire Base is to be installed as one continuous run from one side of the End Wall to the bottom of the opposite side Sectio...

Страница 27: ...einforce the corners after all the Wiggle Wire is installed Begin to install the Wiggle Wire all around the End Frame and across the Lower Wood Rail Note See page 30 for instructions on how to retain...

Страница 28: ...tom Wood Base Rail flush with the top Section B B shows proper screw usage Attach Wiggle Wire Base to both side of vertical jambs and across bottom of header Install Wiggle Wire Base to End Frame star...

Страница 29: ...es can be reused to reinforce the corners after all the Wiggle Wire is installed Install Wiggle Wire all around the End Frame across the Lower Wood Rail and around door opening Note See page 30 for in...

Страница 30: ...Poly Film under a constant tension to avoid wrinkles Insert one end of the Wiggle Wire as shown above while maintaing tension on the Poly Film Bend the Wiggle Wire up just enough to clear the edge of...

Страница 31: ...ladders so that the workers can easily reach the peak of the FieldPro with the Poly Use of scaffolding is highly recommended for maximum safety General Notes These instructions pertain to both Roof P...

Страница 32: ...ire to prevent drooping and main proper tension down the entire length One worker tensions the Poly while the second worker follows along inserting the Wiggle Wire Using a helper in this manner while...

Страница 33: ...ensions the Poly while the second worker follows along inserting the Wiggle Wire Using a helper in this manner while installing the Wiggle Wire will make the wrinkles disappear See Detail 1 Now go to...

Страница 34: ...are attached at the corners Attach Cradles RC1316 to the bottom rails adjacent to the metal jambs as shown in Detail C wood side rail material by others 1 2 Note Make sure hole in jamb is oriented to...

Страница 35: ...oodtite Screws NB1807 every 12 Attach Wiggle Wire Base to metal jamb pieces and header using 1 4 14 X 1 Self drilling Screws NB1809 every 12 Install the Poly material to the end wall before you procee...

Страница 36: ...and tighten Install a Ball Knob on threaded ends Loop the Bungee Cords over the Ball Knobs See Detail 2 Install U Joint RC1303 onto the end of the Roll Up Tube using a 5 16 x 1 3 4 hex bolt and lock...

Страница 37: ...of Poly to use for the Corner Poly Panel Use Wiggle Wire to secure this panel in place The Roll Up Poly Curtain ends should be kept just inside the End Frames The top should extend 2 above the top of...

Страница 38: ...e together with 1 4 14 x 1 Self Drilling Screws See Detail A Trim the last Roll Up Tube flush with the other End Frame Use the marks previously placed on the Poly Curtain to align Roll Up Tube s See D...

Страница 39: ...will be installed over the Wiggle Wire Base above Center the Brackets and use Woodtite Screws to fasten the Brackets to the upper side rails Drive the screws through the Wiggle Wire Base material See...

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