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Instr 9927474

Rev 01 2017-02

Page 2 of 14

REF

QTY

PART DESCRIPTION

PART NUMBER

9

1

Rope

2878888

10

1

Winch Cable, Yellow 6 GA 300mm

4013468-300

11

1

Winch Cable, Blue 6 GA 300mm

4013469-300

12

1

Power Cable, Black #6 530mm

4013470-530

13

1

Power Cable, Red #6 510mm

4013471-510 WC

14

1

Contactor

4015095

15

1

Autostop Fairlead

5140385

16

1

Stop Magnet

5415787

17

4

Screw Torx

®

Head - M8 X 1.25 X 20

-

18*

2

Screw - M6 X 1.0 X 25

-

19*

2

Screw - M10 X 1.5 X 25

-

20*

2

Nut - M10 X 1.5

-

1

Winching Guide

9923644

1

Instructions

9927474

Service Handle (includes freespool handle and screw)

2205265

Items marked (*) are included in Hardware Kit (PN 2880643).

TOOLS REQUIRED

• Safety Glasses
• Socket Set, Metric
• Screwdriver, Phillips

• Wire Cutter
• Hex Key Set, Metric
• Socket Set, Torx

®

Bit

IMPORTANT

Your SPORTSMAN

®

XP POLARIS

®

PRO HD WINCH KIT is exclusively designed for your vehicle. Please read

the installation instructions thoroughly before beginning. Installation is easier if the vehicle is clean and free of
debris. For your safety, and to ensure a satisfactory installation, perform all installation steps correctly in the
sequence shown.

ASSEMBLY TIME

Approximately 40 minutes

Содержание PRO HD

Страница 1: ...ce and parts ordering information KIT CONTENTS This Kit includes REF QTY PART DESCRIPTION PART NUMBER 1 1 Handlebar Switch 2205636 2 1 Control Box 2413444 3 1 Wireless Remote Kit 2879316 4 5 Panduit S...

Страница 2: ...ching Guide 9923644 1 Instructions 9927474 Service Handle includes freespool handle and screw 2205265 Items marked are included in Hardware Kit PN 2880643 TOOLS REQUIRED Safety Glasses Socket Set Metr...

Страница 3: ...ons manual PN 9927475 and follow those instructions for final installation ABOVE IMAGE REFERS TO KIT PN 2882242 PREPARATION 1 Place vehicle in PARK Turn key to OFF position and remove from vehicle 2 D...

Страница 4: ...hoto below NOTE Before installing the winch kit add or replace the proper front gearcase fluid as required per your vehicles service manual as this process will be difficult to do after the winch is i...

Страница 5: ...the battery as shown Attach cables to chassis frame at required locations using cable ties DO NOT CONNECT TO BATTERY AT THIS TIME 4 Locate the vehicles main harness winch contactor connection on the f...

Страница 6: ...low Route black wires from control box w to black ground terminal on battery but DO NOT CONNECT TO BATTERY AT THIS TIME WIRELESS REMOTE RECEIVER INSTALLATION 1 Mount wireless remote receiver e onto ca...

Страница 7: ...r switch connector Q to the vehicle main wire harness as shown WIRELESS REMOTE HOLDER INSTALLATION 1 Wireless remote holder can be installed in desired location on vehicle Use the screws provided in t...

Страница 8: ...With the vehicle key in the ON position check winch for proper operation Test function of Autostop feature When reeling in the winch rope confirm that the winch will turn off automatically when the r...

Страница 9: ...ation AUTOSTOP OPERATION The Autostop system is meant to help prevent damage to the winch system from over tightening of the rope but is not meant to prevent all foreseeable winch damage The winch is...

Страница 10: ...Use Rapid Recovery to quickly reel the rope in or out to speed up the recovery process The rope speed is approximately five times the speed of standard operation so caution should be taken to always r...

Страница 11: ...rts of it will function Keyed power circuit orange wires not properly powered Check fusebox for 10A accessory circuit Check voltage in certain places especially orange wires coming out of the main har...

Страница 12: ...s quickly but can be slowed if there is a load on the rope or if the rope is bound up inside the spool area Check that the winch is clear and the rope is not bound up and that there is no load pulling...

Страница 13: ...2017 02 Page 13 of 14 ELECTRICAL CONNECTIONS REFERENCE GUIDE Winch with auto fairlead wireless remote and handle bar switch Winch with auto fairlead and handle bar switch Winch with roller fairlead a...

Страница 14: ...CK FORM A feedback form has been created for the installer to provide any comments questions or concerns about the installation instructions The form is viewable on mobile devices by scanning the QR c...

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