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Owner’s Manual & Safety Instructions

Save This Manual

Keep this manual for the safety warnings and precautions, assembly, 

operating, inspection, maintenance and cleaning procedures.  Write the product’s serial number in the 
back of the manual near the assembly diagram (or month and year of purchase if product has no number). 
Keep this manual and the receipt in a safe and dry place for future reference.

 

20d

When unpacking, make sure that the product is intact 

and undamaged.  If any parts are missing or broken, 

please call 1-888-866-5797 as soon as possible.

Copyright

©

 2019 by Harbor Freight Tools

®

.  All rights reserved.  

No portion of this manual or any artwork contained herein may be reproduced in 

any shape or form without the express written consent of Harbor Freight Tools.  

Diagrams within this manual may not be drawn proportionally.  Due to continuing 

improvements, actual product may differ slightly from the product described herein.  

Tools required for assembly and service may not be included.

Read this material before using this product.
Failure to do so can result in serious injury.
SAVE THIS MANUAL.

Содержание Badland Apex

Страница 1: ...ence 20d When unpacking make sure that the product is intact and undamaged If any parts are missing or broken please call 1 888 866 5797 as soon as possible Copyright 2019 by Harbor Freight Tools All...

Страница 2: ...k 3 8 Replaceable with Spring loaded Safety Latch Fairlead Aluminum Fairlead Sound Rating 85 dB Synthetic Rope Size Type 0 375 x 80 9 5mm x 24 4m Battery 12VDC Minimum 650 CCA Battery Cables Minimum 2...

Страница 3: ...resistant leather gloves Wear AnSi approved safety glasses Cut or sever hazard Roller entanglement hazard Hot surface burn hazard Fire hazard Caustic chemical acid hazard explosion hazard Do not loop...

Страница 4: ...s gas tanks or any other component which could be damaged during drilling 4 Mounting location and hardware must support Winch and load 5 Use supplied power cords and synthetic rope listed in manual on...

Страница 5: ...ice 3 Use supplied power cords synthetic rope or cables listed in manual only Do not use thinner longer cables or link multiple cables together 4 Have the Winch serviced by a qualified repair person u...

Страница 6: ...his product What s in the Box Winch x 1 Aluminum Fairlead x 1 Hook x 1 Remote Control x 1 Rope Protecting Mat x 2 Ground Cable x 1 Disconnect Switch x 1 Remote Control Cable x 1 Red Hook Strap x 1 Con...

Страница 7: ...ed capacity without damage or weakening Steel reinforcement plates may be needed or a certified welder may need to weld on additional bracing depending on the mounting location 5 Drill holes appropria...

Страница 8: ...Box is disconnected and hanging freely Small Black Wire Ground Cable 4 Remove the Terminal Cover by unscrewing two M4x16 Screws holding it in place Remove the six Motor Terminal Nuts and three Copper...

Страница 9: ...rminal Nuts removed in step 4 Motor Terminal nuts Control Box black red yellow 11 Use the Small Black Wire Connector and Small Black Wire Extension to lengthen the Small Black Wire from the Control Bo...

Страница 10: ...the Cables from the Winch to the battery following the precautions discussed above Refer to Figure C Disconnect Switch Black Ground Cable Red Battery Cable 12 Cable Socket Cover Small Black Wire Figu...

Страница 11: ...perly coiled under tension to be able to support a load without damage 1 Find a suitable location where the Rope can be spooled onto the Winch while anchored to a solid object Approximately 70 feet wi...

Страница 12: ...thetic Rope out Wireless Operation 1 For wireless Remote Control operation turn on the Wireless Receiver Switch on the Control Box Wireless Receiver Wireless Receiver Switch Switch Control Control Box...

Страница 13: ...s and general winch operating procedures If this guide is unreadable or missing contact Harbor Freight Tools for a replacement Read the enTiRe iMPORTAnT SAFeTy inFORMATiOn section at the beginning of...

Страница 14: ...wiring corroded or loose terminals any other condition that may affect its safe operation Examine the Synthetic Rope Do not use the Winch if the Rope is frayed or has cut strands 2 AFTeR uSe wipe ext...

Страница 15: ...Fully charge battery Run Winch with vehicle motor running 4 Replace Control Box 5 Turn ON Wireless Receiver Switch 6 Turn ON Wireless Remote 7 Turn ON Winch Disconnect Switch 8 Replace Remote batteri...

Страница 16: ...NTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUT...

Страница 17: ...FeTy OPeRATiOn MAinTenAnCe SeTuP Record Product s Serial number Here note If product has no serial number record month and year of purchase instead note Some parts are listed and shown for illustratio...

Страница 18: ...Transmission Shaft S8x289 1 27 Brake Assembly 1 28 Spline Drive Sleeve 1 29 Tab 2 30 Waterproof Sealing Ring 2 31 Radial Ring 2 Part Description Qty 32 Iron Bushing 2 33 Motor Assembly 1 34 Terminal C...

Страница 19: ...6 5797 Item 56385 SAFeTy OPeRATiOn MAinTenAnCe SeTuP Assembly Diagram 5 6 7 8 9 10 11 12 13 14 15 16 17 37 35 40 4 34 36 18 19 20 21 23 39 41 42 43 44 45 48 49 50 60 51 52 56 57 58 53 55 54 59 47 24 2...

Страница 20: ...usion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLU...

Страница 21: ...s All rights reserved No portion of this guide or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools Diagrams within this g...

Страница 22: ...ching Straight Pull 14 Single Line Winching Snatch Block 16 Double Line Winching 18 Read the ENTIRE IMPORTANT SAFETY INFORMATION section beginning on page 4 of this guide including all text under subh...

Страница 23: ...t leather gloves Wear ANSI approved safety glasses Cut or sever hazard Roller entanglement hazard Hot surface burn hazard Fire hazard Caustic chemical acid hazard Explosion hazard Do not loop the wire...

Страница 24: ...ay be caught and get pulled into fairlead or drum Use included strap to hold hook instead 7 Stay out of the direct line that the rope is pulling In case it slips or breaks it will whiplash along this...

Страница 25: ...en after it is straightened out kinked wire rope can fail suddenly and must not be used 17 Keep children and bystanders away while operating Distractions can cause you to lose control 18 Stay alert wa...

Страница 26: ...not slide a wire or synthetic rope through hands even with gloves on 29 Winch motor will be hot during and after use Keep clear 30 Do not power the hook all the way into the fairlead or Winch 31 To pr...

Страница 27: ...ernator KEEP THE VEHICLE IN NEUTRAL The parking brake is not designed to hold the loads that the winch can apply If recovering another vehicle keep foot firmly on brake For self recovery carefully ste...

Страница 28: ...cause there are many other variables to consider off road that add resistance For example the ground is not smooth or solid like pavement the vehicle s wheels may not turn smoothly the vehicle s steer...

Страница 29: ...s used to estimate the recovery load Wheel Depth 1x GVW Fender Depth 2x GVW Cab Depth 3x GVW A snatch block is a great way to double the pulling power of your winch Tackle Resistance Each shackle that...

Страница 30: ...utermost layer of rope is represented by the full length shovel and the first layer of rope is represented by the short shovel The winch and the vehicle electrical system have a limited amount of powe...

Страница 31: ...ow Spotter must be outside danger zone Have spotter watch for even winding of rope on drum If rope starts winding unevenly on the drum stop winching and adjust rigging or vehicle position Freespool th...

Страница 32: ...change situation the objective is to pull from a direction that has a greater impact on the stuck vehicle In this example the weight is the stuck vehicle and the snatch block is attached to an anchor...

Страница 33: ...ork gloves when handling wire rope Do not run hands along wire rope even with gloved hands some wire strands can be sharp enough to pierce gloves Kinked Strands Replace Separated Strand Replace Broken...

Страница 34: ...oint Don t forget any rigging you will need such as a tree strap and shackle WARNING To prevent serious injury from sudden detachment of the winch rope leave at least 5 full wraps of rope on the drum...

Страница 35: ...to make sure the rope is spooling on the drum correctly 3 Perform the winching operation with the vehicle in NEUTRAL or DRIVE Watch your spotter and monitor the battery voltage while winching Increas...

Страница 36: ...nd a Corner When stuck on a hill or tight trail and an anchor point is too close to winch effectively a snatch block can be used Not only does this lower the rope layer so that the winch can pull hard...

Страница 37: ...the trail to attach a snatch block to and perform the recovery Pay special attention to the danger zone since it is much larger than a straight line pull DANGER ZONE USE ALL OF THE PRECAUTIONS AND STE...

Страница 38: ...forts that require more force than a single line pull can provide use a double line rigging back to the winching vehicle Make sure the rigging at the anchor is rated to withstand the estimated load to...

Страница 39: ...his can be especially helpful in low traction conditions such as snow or mud Pay special attention to the danger zone since it is much larger than a straight line pull DANGER ZONE USE ALL OF THE PRECA...

Страница 40: ...26541 Agoura Road Calabasas CA 91302 1 888 866 5797...

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