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Model XX0483

PA1380

Page 5 of 8

Installation Instructions

Notes Before You Begin:

 Do not over tighten bolts during assembly, only snug 

tighten them until assembly is complete. Do not install bolt caps until the structure 
is completely assembled and properly footed. 

Carefully read and understand these installation instructions before you 
begin.
Step  1:

  Before  attempting  to  assemble  your  equipment,  please  review  all 

installation information carefully. Should you experience any diffi culty during the 
installation process, please call us at the phone number shown on the last page 
of these instructions.

Step 2:

 Separate and identify all components and hardware. 

Step 3:

 Excavate the footing as shown in the 

Footing Details

 in the 

Annex

 at 

the end of this document. Use the 

Support Post

 footing detail for the cocoon 

support post.

Step 4:

 Attach the cocoon cover casting to a cocoon half. See

 Detail A

. Insert 

the casting onto a cocoon half and attach as shown. Fully tighten the connections 
according to tightening torque specifi cations. 

Torque Specifi cations: 

 

Bolts and nuts

 - Snug tighten and then tighten an additional one half turn.

Step 5:

 Attach the cocoon halves together. See 

Detail B

. Place the two cocoon 

halves together and attach as shown. Fully tighten the connections according to 
tightening torque specifi cations.

Step 6:

 Attach the cocoon support post w/ bearing to the cocoon post casting. 

See 

Detail  C

.  Position  the  support  post  and  casting  plate  against  the  bottom 

of the cocoon post casting and attach as shown. Fully tighten the connections 
according to tightening torque specifi cations.

Step 7:

 Attach the cocoon support post assembly to the bottom of the cocoon.  

See 

Detail D

. Place support post assembly against the bottom of the cocoon and 

attach  as  shown.  Fully  tighten  the  connections  according  to  tightening  torque 
specifi cations.

Final Details.
Step  8:

  Plumb  and  level  the  component  in  it's  footing.  Block  and  brace  for 

concrete. Pour concrete after all equipment has been assembled. Allow 72 hours 
for concrete to completely cure.

Step 9:

  Select plastic bolt caps and press into the plastic washers. See 

Detail 

E

Hint:

 The bolt caps install more easily when they are warm.

Step 10:

  For areas complying with ASTM standard F1487 or the CSA Z-614, apply 

the age appropriate label to the component at eye level or at a visible location.

Содержание Cozy Cocoon

Страница 1: ...allation Time 1 5 man hours Concrete Required 0 13 cubic yard 0 10 cubic meters Use Zone Refer to information below User Group Age years ASTM CSA 2 12 EN 2 14 ICON KEY Fully Tighten Hardware Add 1 Dro...

Страница 2: ...stallation Instructions Model XX0483 PA1380 Page 2 of 8 685 1 9 Top View Elevation Views Footing Diagram ASTM CSA 14 356 mm EN 48 4 1245 mm KEY Position Unit of Measurement Top Inches Bottom Millimete...

Страница 3: ...er Casting AAU0718 1 Total Cocoon Half BPL3150 1 Total 3 8 x 2 3 4 Button Head Bolt BAE06677 3 Total 3 8 Button Head Nut BAE0663 3 Total Plastic Washer BPL0300 3 Total 3 8 Flat Washer BAE0595 3 Total...

Страница 4: ...Button Head Nut BAE0663 4 Total 3 8 Flat Washer BAE0595 4 Total 3 8 x 3 4 Button Head Bolt BAE0659 4 Total Detail C Step 6 Attach the cocoon support post to the cocoon post casting 3 8 x 2 3 4 Button...

Страница 5: ...s Snug tighten and then tighten an additional one half turn Step 5 Attach the cocoon halves together See Detail B Place the two cocoon halves together and attach as shown Fully tighten the connections...

Страница 6: ...6 x 1 63 BARREL 8 BAE0659 BOLT 3 8 16 x 3 4 BUTTON HEAD S S 4 BAE0663 NUT 3 8 16 x 7 16 BUTTON HEAD 10 BAE06675 BOLT 3 8 16 x 2 1 4 BUTTON HEAD S S 8 BAE06677 BOLT 3 8 16 x 2 3 4 BUTTON HEAD S S 6 BAE...

Страница 7: ...ks or breakage If any damage is detected barricade the equipment to prevent use until repair is completed Contact your sales representative immediately for a replacement part Welds Inspect all welded...

Страница 8: ...ke Repairer Name Please Print __________________________________ Signature ________________________________________ Date ___ ___ ___ MAINTENANCE SCHEDULE Item in Question Description of Problem Correc...

Страница 9: ...rfacing If adjacent play structures have a fall height greater than 30 inches 760 mm than the distance between the structures shall be no less than 108 in 2743 mm CSA compliance For rotating play equi...

Страница 10: ...commonly used hex key wrenches required to assemble your equipment You may also need shovel digging iron post hole digger steel rake wheelbarrow garden hoe water hose tape measure level alignment tool...

Страница 11: ...aries 36 914 mm Support Post Footing Detail ASTM CSA Ground Level Concrete Protective Surfacing Level Factory Applied Protective Surfacing Level Sticker Support Post 2b Stone End Cap from Post Shippin...

Страница 12: ...he support post in concrete Place the post directly on packed stone or other porous material The footings shown on Playworld Systems documentation are recommendations based on historical performance i...

Страница 13: ...est grade Adjust other footings accordingly Support posts and all attaching decks and play components must be plumb and level The footing size may vary due to local soil and weather conditions Base of...

Страница 14: ...ght dimensions Height measurements are taken from the top of the protective surfacing material Insure all fasteners are tightened according to tightening torque speci cations listed on your installati...

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