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5

COMPONENT TROUBLESHOOTING

Temperature Probe:

The resistance of the probe decreases as the tem-
perature rises. The lower the temperature the greater
the resistance change will be per degree of tempera-
ture change, as the temperature approaches the work-
ing range of the probe, the resistance change will
slow and become more linear. If the probe is sus-
pect, check its resistance and the oil/air temperature
at which it was taken. Compare these values on the
chart below.

TEMP

RESISTANCE

TEMP

RESISTANCE

ºF

Ohms

 Ω

ºF

Ohms

 Ω

60°

139055

 Ω

330°

1192

 Ω

80°

84644

 Ω

335°

1123

 Ω

100°

53146

 Ω

340°

1058

 Ω

120°

34328

 Ω

345°

998

 Ω

140°

22755

 Ω

350°

942

 Ω

160°

15446

 Ω

355°

890

 Ω

180°

10716

 Ω

360°

841

 Ω

200°

7586

 Ω

365°

795

 Ω

210°

6427

 Ω

370°

752

 Ω

220°

5470

 Ω

375°

712

 Ω

240°

4013

 Ω

380°

675

 Ω

260°

2991

 Ω

385°

640

 Ω

280°

2262

 Ω

390°

607

 Ω

300°

1734

 Ω

395°

576

 Ω

320°

1347

 Ω

400°

547

 Ω

325°

1267

 Ω

If the probe returns an open circuit or 0 Ohms read-
ing it should be replaced. If the resistance varies more
than 20 Ohms from the above chart when being
checked between 325-375°F (162ºC - 190ºC) the
probe will give a false temperature reading on the
computer and should be replaced. However, it will
continue to operate at a slightly higher or lower tem-
perature. Allow the oil to cool and check the probe
resistance at a lower temperature. As can be seen
from the chart a greater degree of offset can be al-
lowed at a lower temperature.

Relays:

Relays  will energize when the correct voltage is sup-

plied to the coil. When energizing, the relay Switch-
ing Contacts will close, thus connecting the Com-
mon and Normally Open terminals.

Hi Limits:

A Hi - Limit switch is a normally closed switch until
the temperature at its probe reaches 435ºF ± 15°
(225ºC ± 15º). In order to test this switch it will be
necessary to bypass the Heat Demand Relay.
This will cause the fryer to heat until the tem-
perature of the oil reaches the necessary tem-
perature to trip the Hi Limit.

WARNING

Do NOT leave the machine during this test. This
test will cause the oil to heat past the normal oper-
ating temperature and can cause damage to the
machine and its operator. Always use an external
temperature probe to observe the oil tempersature
during this procedure

In order to cause the oil to reach a temperature where
the Hi Limit will trip it will be necessary to bypass
the Heat Demand Relay. To do this, use a small
jumper wire and join the Normally Open (Terminal
#5) and Common (Terminal #3) terminals on the
switch section of the relay

If the switch does not trip between the prescribed
limits it is defective and should be replaced. Once
tripped, the switch cannot be reset until the oil
has cooled to approximately 400°F (204ºC). If
the switch cannot be reset it is defective.

Drain Valve & Return Valve Switches:

These switches are magnetically operated Reed
switches. When the Drain Valve handle is moved to
the open position, the Actuator will move away from
the switch causing the Reed switch to open. When
the Drain Valve is closed the Reed switch will close.
This switch can also be checked with an Ohm meter.
The normal gap between the Actuator and the Sen-
sor switch on the Drain Valve handle is 

1

/

8

" - 

1

/

4

" (3 -

6 mm).

Содержание AG14S

Страница 1: ...pril 1997 Made in the United States of America Service Manual GAS FRYER with FILTER Model Number AG14S PITCO FRIALATOR INC P O BOX 501 CONCORD NH 03302 0501 Phone 1 603 225 6684 Toll Free 1 800 258 37...

Страница 2: ...can give off a dangerous carbon monoxide gas Carbon Monoxide is a clear odorless gas that can cause suffo cation WARNING Carbon Monoxide gas can build up if you obstruct the flue Blocking the flue wil...

Страница 3: ...factory are not covered under the warranty Units with unreadable obliterated or removed serial number rating plates are not covered by the warranty Any parts other than Genuine OEM parts from Pitco F...

Страница 4: ...ii...

Страница 5: ...5 Relays 5 Hi Limits 5 Drain Valve Return Valve Switches 5 Transformer 6 Blower 6 Pressure Switch 6 Gas Valve 6 Ignition Control Module 6 TROUBLESHOOTING GUIDE 7 Fryers 7 Filters 8 COMPONENT CHANGEOU...

Страница 6: ...iv...

Страница 7: ...ined by writing to the Na tional Fire Protection Association Battery March Park Quincy MA 02269 Note It is recommended that the ventilation system be cleaned and maintained on a regu lar basis Quick D...

Страница 8: ...fryer Liquid shortening can be poured directly into the fry tank until the correct level has been reached This is indicated by a line on the right or left hand sides of the inside of the fry tank C i...

Страница 9: ...that supplies the com puter also supplies 24 VAC to the normally open Pressure Switch When the computer energizes the Heat Demand Relay the Blower will be supplied with power and come up to speed At...

Страница 10: ...4 Split Vat Fryers LADDER DIAGRAMS Full Vat Fryers...

Страница 11: ...ch ing Contacts will close thus connecting the Com mon and Normally Open terminals Hi Limits A Hi Limit switch is a normally closed switch until the temperature at its probe reaches 435 F 15 225 C 15...

Страница 12: ...Valve does not open the Gas Valve is defective If voltage is NOT present at both of the coils on the Gas Valve troubleshoot and repair the machine until voltage IS present at both coils retest the Ga...

Страница 13: ...e Switch Full Tank Gas Cut Off Relay Full Tank Blower Full Tank No Spark heard blower IS A Heat Demand Relay A Check and replace where needed running B Ignition Control Module B Check and replace wher...

Страница 14: ...to check that it is still shows DRAINING or B Sensor switch may be loose or bad fully closed TURN OFF B Check that the switch is tight in its mounting If switch is bad replace it Drain Valve is OPEN...

Страница 15: ...ll in the reverse order using the new ferrule supplied with the new probe Hi Limits 1 Unplug the wiring connector 2 Unscrew the Hi Limit from the front of the fry tank Install in the reverse order Com...

Страница 16: ...pull the ring back on each of the 2 quick disconnects and release the couplings 2 Remove the 2 screws and the front of the Pump Motor assembly will drop The assembly can be removed from the machine by...

Страница 17: ...and Spark Ignitors NOTE If the ignitor is to be removed without the burner start the proceedure at step 2 1 Unscrew the fitting for the gas supply tubing on the bottom of the burner 2 Unplug the wire...

Страница 18: ...igh temperature silicone sealant to the motor mount ing flange Install the motor in the reverse order of removal Pressure Switches 1 Unscrew the plastic fitting from the air connec tion on the pressur...

Страница 19: ...splash deck in place 10 Remove the front deck from the machine 11 Remove all of the screws holding the front of the tank 12 Remove the brackets located inside the splash back 13 Remove the upper rear...

Страница 20: ...t Fry Tanks Split Fry Tanks should be removed and installed as pairs in the same manner as Full Fry Tanks There are 3 sets of clamps that hold the two Split Fry Tanks together 1 On the rear of the tan...

Страница 21: ...10417 Pump Only PP10262 Proximity Switch Sensor PP10263 Proximity Switch Actuator PP10058 Relay Filter PP10460 Circuit Breaker PP11138 Gasket Drain Line End PP11172 Clamp Band PP10032 Gasket B6641101...

Страница 22: ...ank LH B4001702 Handle Drain Valve Split Tank RH A4015801 Handle Lever Stop Release PP11059 Plunger PP11132 Orifice 31 Nat Gas PP11170 Orifice 49 LP Gas B2100904 Cover Full Tank B2100901 Cover Split T...

Страница 23: ...t Drain Line PP10032 Clamp Band PP11172 Valve Ball 3 8 P6071780 Parts Identification Computer Controller PP11254 Ignition Control Module PP11144 Blower PP11067 Ignitor Flame sensor PP11131 Probe PP110...

Страница 24: ...18...

Страница 25: ...19...

Страница 26: ...ems with or questions about your order please contact the Pitco Frialator factory from 8 00 a m 5 00 p m Eastern Standard Time Monday through Friday toll free at 800 258 3708 US and Canada only or 603...

Страница 27: ...1 AG14 FRYER PARTS BREAKDOWN...

Страница 28: ...SEMBLY FULL B3626804 C CE COMPUTER BEZLE ASSEMBLY SPLIT 10 P0092300 10 24 HEX NUT 11 P0080601 10 FLAT WASHER 12 PP11370 I 12 COMPUTER SINGLE PP11372 I 12 COMPUTER DUAL 13 B362601 C COMPUTER BEZLE 14 P...

Страница 29: ...3...

Страница 30: ...623502 SINGLE FRYER CABINET BACK 1st galvinized 2nd stainless A1623601 A1623502 DUAL FRYER CABINET BACK A1623701 A1623702 TRIPLE FRYER CABINET BACK A1623801 A1623802 TRIPLE FRYER CABINET BACK TOP USE...

Страница 31: ...5 1 2 3 4 5 6 7 8 9 10 11 13 13...

Страница 32: ...heat tape B6638602 C PUMP MOTOR ASSEMBLY 240VAC Including tubing heat tape B6638603 C PUMP MOTOR ASSEMBLY 220VAC Pump motor only PP10101 PUMP MOTOR ASSEMBLY 115 230VAC PP10416 MOTOR ONLY 115 230VAC Pu...

Страница 33: ...7 SEE DETAIL A SEE DETAIL A 2 3 4 1 5 6 7 8 9 10 11 14 12 13 15...

Страница 34: ...REW 7 B6640701 C FILTER DRAWER HANDLE 8 B6640601 C FILTER DRAWER WELDMENT 9 PP11152 ROLLER WHEEL KIT 10 B6656801 C FILTER DRAWER EXTENSION RAIL RH B6656802 C FILTER DRAWER EXTENSION RAIL LH 11 A700830...

Страница 35: ...9...

Страница 36: ...T 4 PP10266 4 40 X 1 4 SCREW 5 PP10647 1 2 13 NUT 6 PP11059 PLUNGER ASSEMBLY 7 A4015801 DRAIN HANDLE RELEASE LEVER 8 PP11303 RELEASE LEVER VINYL COVER 9 B4003001 C FULL VAT HANDLE ASSEMBLY Complete dr...

Страница 37: ...11...

Страница 38: ...6 PP11193 FLAME SENSOR CE 7 CALL SERVICE AGENT FOR BURNER ORIFICE 8 PP10958 CE GAS VALVE NAT PP11112 CE GAS VALVE PROPANE 9 B3316801 C TEMPERATURE PROBE ASSEMBLY 10 B3314801 C SPLIT VAT BURNER BOX ASS...

Страница 39: ...13 3 7 8 10 12 13 2 4 5 6 9 11 1...

Страница 40: ...HANGER 6 A1907504 CHANNEL STRIP INTERIOR OF A SPLIT A1906804 CHANNEL STRIP SPLIT TO SPLIT VAT 7 A1906804 CHANNEL STRIP SPLIT TO FULL FULL TO FULL VAT 8 P6073148 TUBE RACK FULL VAT B4510401 C TUBE RACK...

Страница 41: ...15...

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