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P a g e

7425MUM217_EN_05.0

Maintenance, Troubleshooting, Spare Parts and Dismantling

8.3 Spare Parts

The suggested spare parts list will enable you to promptly intervene in case of abnormal operation, so avoid to wait for
the spares delivery. In case of failure of other parts, for example, inside the refrigerating circuit, the replacement must
be worked out by a refrigerating system specialist or in our factory.

NOTE: To order the suggested spare parts or any other part, it’s necessary to quote the data reported on the
identification plate.

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Содержание ACT 100T

Страница 1: ...1 P a g e 7425MUM217_EN_05 0 REFRIGERATED AIR DRYERS ACT 3T 160T User s Maintenance Spare Parts Manual...

Страница 2: ...all the functions for which it has been designed Once the dryer has been properly installed according to the instructions in this manual it will be ready for use without any further adjustment The op...

Страница 3: ...echnical data ACT 18T 160T 1 230 50 18 6 3 Technical data ACT 18T 160T 1 230 60 19 7 Technical description 20 7 1 Control panel 20 7 2 Operation 20 7 3 Flow diagram 21 7 4 Refrigerating compressor 22...

Страница 4: ...ded views List of components 35 Electric diagrams List of components 35 9 1 Dryers dimensions 36 9 1 1 ACT 3T 12T 36 9 1 2 ACT 18T 40T 37 9 1 3 ACT 55T 60T 38 9 1 4 ACT 80T 100T 39 9 1 5 ACT 120T 160T...

Страница 5: ...ntual faulty parts which will be repaired or replaced free of charge except the travel hotel and restaurant expenses of our engineer The warranty doesn t cover any responsibility for direct or indirec...

Страница 6: ...eans in cases of fire Danger hazard Do not operate equipment with panels removed Maintenance or control operation to be performed by qualified personnel only 1 Compressed air inlet connection point Co...

Страница 7: ...ged by accident modification misuse negligence or misapplication Unauthorized alterations will immediately void the warranty In case of fire use an approved fire extinguisher water is not an acceptabl...

Страница 8: ...eliminated from the equipment to prevent fatigue failure 5 Automatic condensate drains should be checked for operation every day to prevent a build up of condensate in the pressure equipment 6 The max...

Страница 9: ...ide down Handle with care Heavy blows could cause irreparable damage 4 2 Storage Even when packaged keep the machine protected from severity of the weather Keep the dryer in vertical position also whe...

Страница 10: ...ry area free from dust and protected from atmospheric disturbances The supporting area must be smooth horizontal and able to hold the weight of the dryer Minimum ambient temperature 1 C Maximum ambien...

Страница 11: ...dditional installation of a pre filter 5 micron minimum to prevent a clogging of the heat exchanger Type A installation is suggested when the compressor operates at reduced intermittence and the total...

Страница 12: ...12 P a g e 7425MUM217_EN_05 0 Installation 4 5 Correction factors...

Страница 13: ...f the dryer In case of treatment of air at particularly high temperature the installation of a final refrigerator could result necessary In order to perform maintenance operations it is recommended to...

Страница 14: ...e local power provider Important ensure that the dryer is earthed Do not use any socket adapters at the mains plug If the mains plug needs to be replaced this must only be done by a qualified electric...

Страница 15: ...personnel must perform the start up Sequence of operations refer to paragraph 7 1 Control Panel Ensure that all the steps of the Installation chapter have been observed Ensure that the connection to t...

Страница 16: ...t DMC15 standard A DewPoint included in the green operating area of the electronic controller is correct according to the possible working conditions flow rate temperature of the incoming air ambient...

Страница 17: ...17 P a g e 7425MUM217_EN_05 0 Technical Data 6 Technical Data 6 1 Technical data ACT 3T 12T 1 230 50 60...

Страница 18: ...18 P a g e 7425MUM217_EN_05 0 Technical Data 6 2 Technical data ACT 18T 160T 1 230 50...

Страница 19: ...19 P a g e 7425MUM217_EN_05 0 Technical Data 6 3 Technical data ACT 18T 160T 1 230 60...

Страница 20: ...ate drain The cool moisture free air then passes back through the air to air heat exchanger to be reheated to within 8 degrees of the incoming air temperature as it exits the dryer Refrigerant circuit...

Страница 21: ...DewPoint ACT 80T 160T 13 Condensate drain service valve 3 Safety thermo switch TS 14 Condensate drain strainer ACT 30T 160T 15 Condensate drain solenoid valve 4 Refrigerant pressure switch HPS 16 Coi...

Страница 22: ...ies 7 6 Filter dryer Traces of humidity and slag can accumulate inside the refrigerant circuit Long periods of use can also produce sludge This can limit the lubrication efficiency of the compressor a...

Страница 23: ...rotection device on the suction side of the compressor trips if the pressure drops below the pre set value The values are automatically reset when the nominal conditions are restored Calibrated Pressu...

Страница 24: ...high ambient temperature etc Compressed air treatment may be improper Led shows that condensate drain solenoid valve is ON Led shows that condenser fan is ON Notused The condensate drain test is alway...

Страница 25: ...tes standard 1 minute Led shows that condensate drain solenoid valve is ON The condensate drain test is always active using the button 7 12 6 How to Change the Operating Parameters SETUP Menu The setu...

Страница 26: ...n using the ON OFF switch pos 1 paragraph 7 1 During normal operation the display shows the DewPoint temperature The condensate drain test is always active using the button 7 13 2 How to Switch Off th...

Страница 27: ...e Alarm Dry Contact 7 13 7 How to Change the Operating Parameters SETUP menu The setup menu can be used to change the dryer s operating parameters Only qualified personnel must be allowed to access to...

Страница 28: ...uously checking liquid level is placed as soon as the accumulator is filled the sensor passes a signal to the electronic control and a diaphragm solenoid valve will open to discharge the condensate Fo...

Страница 29: ...29 P a g e 7425MUM217_EN_05 0 Maintenance Troubleshooting Spare Parts and Dismantling 8 Maintenance Troubleshooting Spare Parts Dismantling 8 1 Checks and Maintenance...

Страница 30: ...30 P a g e 7425MUM217_EN_05 0 Maintenance Troubleshooting Spare Parts and Dismantling 8 2 Troubleshooting...

Страница 31: ...31 P a g e 7425MUM217_EN_05 0 Maintenance Troubleshooting Spare Parts and Dismantling...

Страница 32: ...32 P a g e 7425MUM217_EN_05 0 Maintenance Troubleshooting Spare Parts and Dismantling...

Страница 33: ...e in case of abnormal operation so avoid to wait for the spares delivery In case of failure of other parts for example inside the refrigerating circuit the replacement must be worked out by a refriger...

Страница 34: ...yer comes ready to operate and filled with R134a or R407C type refrigerant fluid In case of refrigerant leak contact a certified refrigerating engineer Room is to be aired before any intervention If i...

Страница 35: ...35 P a g e 7425MUM217_EN_05 0 Attachments 9 Attachments Exploded views List of Components Electric Diagrams List of Components...

Страница 36: ...36 P a g e 7425MUM217_EN_05 0 Attachments 9 1 Dryer Dimensions 9 1 1 ACT 3T 12T...

Страница 37: ...37 P a g e 7425MUM217_EN_05 0 Attachments 9 1 2 ACT 18T 40T...

Страница 38: ...38 P a g e 7425MUM217_EN_05 0 Attachments 9 1 3 ACT 55T 60T...

Страница 39: ...39 P a g e 7425MUM217_EN_05 0 Attachments 9 1 4 ACT 80T 100T...

Страница 40: ...40 P a g e 7425MUM217_EN_05 0 Attachments 9 1 5 ACT 120T 160T...

Страница 41: ...41 P a g e 7425MUM217_EN_05 0 Attachments 9 2 Exploded Views 9 2 1 ACT 3T 12T...

Страница 42: ...42 P a g e 7425MUM217_EN_05 0 Attachments 9 2 2 ACT 18T 40T...

Страница 43: ...43 P a g e 7425MUM217_EN_05 0 Attachments 9 2 3 ACT 55T 60T...

Страница 44: ...44 P a g e 7425MUM217_EN_05 0 Attachments 9 2 4 ACT 80T 100T...

Страница 45: ...45 P a g e 7425MUM217_EN_05 0 Attachments 9 2 5 ACT 120T 160T...

Страница 46: ...46 P a g e 7425MUM217_EN_05 0 Attachments 9 3 Electric Diagrams 9 3 1 ACT 3T 23T Electronic Instrument DMC15...

Страница 47: ...47 P a g e 7425MUM217_EN_05 0 Attachments 9 3 2 ACT 30T 60T Electronic Instrument DMC15...

Страница 48: ...48 P a g e 7425MUM217_EN_05 0 Attachments 9 3 3 ACT 80T 160T Electronic Instrument DMC15...

Страница 49: ...49 P a g e 7425MUM217_EN_05 0 Attachments 9 3 4 ACT 3T 23T Electronic Instrument DMC14...

Страница 50: ...50 P a g e 7425MUM217_EN_05 0 Attachments 9 3 5 ACT 30T 60T Electronic Instrument DMC14...

Страница 51: ...51 P a g e 7425MUM217_EN_05 0 Attachments 9 3 6 ACT 80T 160T Electronic Instrument DMC14...

Страница 52: ...52 P a g e 7425MUM217_EN_05 0...

Страница 53: ...Classic K Series Units c Petrol Industrial Series Units d Three Phase Industrial Series Units will be free from defects due to defective factory workmanship or materials for a period of 3 years from...

Страница 54: ...der the Australian Consumer Law do not apply in respect to the purchase of its Products Pilot Air will not be liable for any losses or damages whether direct or indirect including property damage or p...

Страница 55: ...pairs on all 240 Volt and portable units shall be on a back to base basis that the Claimant is required to return the Product to the nominated warranty agent as advised by Pilot Air provided that such...

Страница 56: ...tion for any other reasonably foreseeable loss or damage You are also entitled to have the goods repaired or replaced if the goods fail to be of acceptable quality and the failure does not amount to a...

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