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PI L-505.02A212F, Руководство пользователя

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8

Maintenance

NOTICE

Damage due to improper maintenance!

Improper maintenance can lead to misalignment and failure of the L-505.02A212F.

►

Loosen screws only according to the instructions in this manual or the instructions of our

customer service department (p. 30)

.

8.1

Maintenance Run

The maintenance run serves to distribute the existing lubricant.
The following intervals for the maintenance run depend on the operating conditions and the
period of use:

■

After 500 operating hours or at least after one 1 year

■

If the L-505.02A212F is moved over a small travel range (<20 % of the entire travel range)
during industrial operation: After every 2000 motion cycles

Performing a Maintenance Run

1. Make sure that collisions between the L-505.02A212F, the load to be moved, and the

surroundings are not possible over the entire travel range of the L-505.02A212F. If
necessary, remove the load from the motion platform of the L-505.02A212F for the
maintenance run.

2. Perform a maintenance run over the entire travel range:

a) Command the L-505.02A212F to the end of a travel range and from there to the

opposite end of the travel range (see manual for the electronics).

b) If necessary: Command the L-505.02A212F to a position, where the load can be

mounted onto the motion platform again and 

mount the load back onto the

L-505.02A212F (p. 20)

.

8.2

Relubricating

Overview

1

2

1

1. Guides

8  MAINTENANCE

L505M0020EN 

‒

 10/22/2018

25

M O T I O N   |   P O S I T I O N I N G

Содержание L-505.02A212F

Страница 1: ...L505M0020EN 10 22 2018 User Manual L 505 02A212F LINEAR STAGE WITH STEPPER MOTOR M O T I O N P O S I T I O N I N G ...

Страница 2: ...livery 10 4 3 Overview 10 4 3 1 Base Body 10 4 3 2 Drive Connection 11 4 4 Suitable Electronics 11 4 5 Accessories 11 5 Unpacking 12 6 Installation 13 6 1 Mounting the L 505 02A212F 13 6 2 Connecting the L 505 02A212F to the Protective Earth Conductor 14 6 3 Setting Up a Multi Axis System 15 6 4 Building a Vertical Multi Axis System 17 6 5 Mounting the Load onto the L 505 02A212F 20 6 6 Connecting...

Страница 3: ...ns and Classifications 33 12 4 Dimensions 34 13 Old Equipment Disposal 36 14 Appendix 38 14 1 Pin Assignment 38 14 1 1 Motor and position sensor connector 38 14 2 Drive properties 39 14 3 Reference point switch specifications 39 14 4 Limit switch specifications 39 15 EU Declaration of Conformity 41 CONTENTS L505M0020EN 10 22 2018 3 M O T I O N P O S I T I O N I N G ...

Страница 4: ... With regard thereto Physik Instrumente PI GmbH Co KG reserves all rights The use of any text images and drawings is permitted only in part and only when indicating the source Original instructions First print 10 22 2018 Document number L505M0020en LTr Subject to change This manual is superseded by any new release The latest versions of the user manuals are available for download p 6 at www pi ws ...

Страница 5: ...tion Controller The latest versions of the user manuals can be downloaded p 6 at www pi ws 2 3 Explanation of Symbols This chapter explains the symbols and markings used by PI in this user manual 2 3 1 Typographic Conventions Symbol Label Meaning 1 2 Action consisting of several steps whose sequential order must be ob served Lists p 5 Cross reference to page 5 RS 232 Labeling of an operating eleme...

Страница 6: ...s and degree of detail in illustrations can deviate from the actual circumstances Photographic illustrations may also differ and must not be seen as guaranteed properties 2 5 Downloading Manuals The latest versions of the user manuals can be downloaded p 6 at www pi ws For products that are supplied with software CD in the scope of delivery access to the manuals is protected by a password Protecte...

Страница 7: ... b Enter the product number up to the period e g L 505 into the search field c Click Start search or press the Enter key d If necessary Click Load more results at the bottom of the list 4 Click the corresponding product in the list of search results 5 Click the Downloads tab The manuals are shown under Documentation 6 Click the desired manual and save it 2 ABOUT THIS DOCUMENT L505M0020EN 10 22 201...

Страница 8: ...212F may result in personal injury and or damage to the L 505 02A212F Use the L 505 02A212F only for its intended purpose and if it is in perfect condition Read the user manual Eliminate any faults and malfunctions that are likely to affect safety immediately The operator is responsible for correct installation and operation of the L 505 02A212F 3 3 Organizational Measures 3 3 1 User Manual Always...

Страница 9: ...e is on the plug connector of the L 505 02A212F Figure 2 Type plate of the L 505 02A212F 1 Product number example 2 Serial number example individual for each L 505 02A212F Meaning of the position counting from the left 1 internal information 2 and 3 year of manufacture 4 to 9 consecutive numbers 3 Warning and conformity symbols Old equipment disposal p 36 CE mark p 41 4 PRODUCT DESCRIPTION L505M00...

Страница 10: ...tor controller HD Sub D 26 f to Sub D 15 m 3 m C 815 00UP0100 0300 Drive encoder cable stepper motor and en coder to C 663 12 Mercury Step stepper mo tor controller HD Sub D 26 f to HD Sub D 26 m 3 m MP146EK Short instructions for positioners with elec tric motors 4 3 Overview 1 Legend 4 3 1 Base Body The base body is the basis of the positioner The L 505 02A212F is mounted onto a surface via the ...

Страница 11: ...rmation on the L 505 02A212F e g type serial number date of manufacture version of the hardware is stored in parameters on the ID chip Electronics that support the ID chip evaluate the data from the ID chip and can select the corresponding type of positioner automatically from the positioner database during startup For more information on ID chip recognition see the manual for the electronics 4 4 ...

Страница 12: ...ctive caps 3 Compare the contents with the scope of delivery according to the contract and the delivery note 4 Inspect the contents for signs of damage If any parts are damaged or missing contact our customer service department p 30 immediately 5 Keep all packaging materials in case the product needs to be returned 5 UNPACKING L505M0020EN 10 22 2018 12 M O T I O N P O S I T I O N I N G ...

Страница 13: ...The surface should have the same or similar thermal expansion properties as the L 505 02A212F You have accounted for the space required to route cables without bending and according to regulations CAUTION Risk of crushing by moving parts Risk of minor injuries from crushing between the moving parts of the L 505 02A212F or the load and a fixed part or obstacle Use safeguards to protect limbs areas ...

Страница 14: ...and command the platform to a suitable position Move the motion platform by hand 2 Align the L 505 02A212F on the surface so that the corresponding mounting holes in the L 505 02A212F and the surface overlap 3 Insert the screws into all accessible mounting holes and tighten 4 If necessary Repeat steps 1 to 3 for all concealed mounting holes 5 Check that the L 505 02A212F is affixed firmly to the s...

Страница 15: ...with a torque of 1 2 Nm to 1 5 Nm 4 Make sure that the contact resistance is 0 1 Ω at 25 A at all connection points relevant for attaching the protective earth conductor 6 3 Setting Up a Multi Axis System The L 505 02A212F can be used in XY systems Designations in these instructions Lower positioner Forms the basis of the multi axis system is attached to an underlying surface Upper positioner Form...

Страница 16: ... locating pins Screws and locating pins that are inserted too deeply can damage the L 505 02A212F Pay attention to the depth of the mounting and locating holes p 35 in the L 505 02A212F Only use screws and locating pins of the correct length for the respective mounting holes Building an XY Multi Axis System 1 Mount the L 505 02A212F onto the lower L 505 a Insert two locating pins 2 mm m6 8 mm into...

Страница 17: ...al Accessories p 11 Designations in these instructions Horizontal positioner Forms the horizontal axis of the multi axis system Vertical positioner Forms the vertical axis of the multi axis system is attached to the mounting bracket rotated around 90 6 INSTALLATION L505M0020EN 10 22 2018 17 M O T I O N P O S I T I O N I N G ...

Страница 18: ...tems include the masses of the positioners to be moved when calculating the load NOTICE Unwanted changes in position with vertical mounting If the load exceeds the self locking of the L 505 02A212F when the stage is mounted vertically unwanted changes in the position of the motion platform will occur Unwanted changes in the position of the motion platform can damage the drive the load or the envir...

Страница 19: ...unting bracket to the lower L 505 a Insert two locating pins 2 mm m6 8 mm into the motion platform of the lower L 505 b Align the mounting bracket to the lower L 505 c Insert the M3 10 screws into the holes in the mounting bracket and tighten them 2 Attach the upper L 505 to the mounting bracket a Insert two 2 mm m6 8 mm locating pins into the mounting bracket b Align the L 505 to the mounting bra...

Страница 20: ...e dimensions p 34 Suitable tools for tightening the screws Optional 2 suitably dimensioned dowel pins as locating pins for aligning the load on the L 505 02A212F Requirements You have read and understood the general safety instructions p 8 You have mounted the L 505 02A212F on the surface p 13 properly The L 505 02A212F is not connected to the electronics 6 INSTALLATION L505M0020EN 10 22 2018 20 M...

Страница 21: ...ting pins into the corresponding holes in the motion platform 2 Align the load on the motion platform so that the mounting holes selected in the motion platform can be used for mounting the load 3 Place the load onto the motion platform so that the locating pins are inserted into the corresponding locating holes in the load 4 Tighten the screws in all mounting holes 5 Check that the load is affixe...

Страница 22: ...ctive caps from the connections of the L 505 02A212F 2 Connect the drive plug of the L 505 02A212F to the drive socket on the electronics 3 Secure the connector against unintentional removal 6 INSTALLATION L505M0020EN 10 22 2018 22 M O T I O N P O S I T I O N I N G ...

Страница 23: ...tective structures NOTICE Operating voltage excessively high or incorrectly connected Operating voltages that are too high or incorrectly connected can cause damage to the L 505 02A212F Pay attention to the operating voltage range p 33 which is specified for the L 505 02A212F Pay attention to correct pin assignment p 38 NOTICE Damage due to the high acceleration High acceleration can cause conside...

Страница 24: ...from PI In the PC software select the entry in the positioner database that matches the L 505 02A212F exactly If you are using electronics from another manufacturer Configure the electronics according to the parameter of the L 505 02A212F p 39 3 Start a few motion cycles for testing purposes see the user manual for the electronics 7 STARTUP OPERATION L505M0020EN 10 22 2018 24 M O T I O N P O S I T...

Страница 25: ...ration After every 2000 motion cycles Performing a Maintenance Run 1 Make sure that collisions between the L 505 02A212F the load to be moved and the surroundings are not possible over the entire travel range of the L 505 02A212F If necessary remove the load from the motion platform of the L 505 02A212F for the maintenance run 2 Perform a maintenance run over the entire travel range a Command the ...

Страница 26: ...les for mounting screws in the base body of the positioner Requirements You have disconnected the L 505 02A212F from the electronics Moving the Motion Platform by Hand 1 Insert a TX 6 hex key into face of the drive screw 2 Turn the hex key as far as necessary a Turn the screwdriver clockwise to move the motion platform in the direction of the screw hole b Turn the screwdriver counterclockwise to m...

Страница 27: ...e cleaning agents Some cleaning agents can cause rusting on the L 505 02A212F or dissolve plastics paints or adhesives Do not clean with water or acetone Cleaning the L 505 02A212F 1 Dampen the cloth with the cleaning agent or disinfectant 2 Carefully wipe the surfaces of the L 505 02A212F 8 MAINTENANCE L505M0020EN 10 22 2018 27 M O T I O N P O S I T I O N I N G ...

Страница 28: ...eriod of time Perform a maintenance run p 25 Actual position deviates from the displayed position The drive is overloaded as a result of exces sive mass on or excessive acceleration of the motion platform Determine the maximum velocity and accelera tion in the application that do not lead to step loss Uncontrolled oscillation Large changes to the load or the alignment of the L 505 02A212F Switch o...

Страница 29: ...ation 1 Pay attention to the ambient conditions and classifications p 33 2 Pack the L 505 02A212F in the original packaging 3 If the L 505 02A212F is to be sent use a stable outer box 10 TRANSPORTATION L505M0020EN 10 22 2018 29 M O T I O N P O S I T I O N I N G ...

Страница 30: ... of the controller if applicable Version of the driver or the software if applicable Operating system on the PC if applicable If possible Take photographs or make videos of your system that can be sent to our customer service department if requested Customer service address Physik Instrumente PI GmbH Co KG Auf der Roemerstrasse 1 76228 Karlsruhe Germany service pi de www pi de 11 CUSTOMER SERVICE ...

Страница 31: ...ctional repeatability µm typ 0 15 Maximum velocity mm s max 0 75 Reference point switch Hall effect Reference point switch repeatability µm typ 4 Limit switch Hall effect Linear crosstalk in Y with motion in X µm typ 1 Linear crosstalk in Z with motion in X µm typ 1 Rotational crosstalk in θY with motion in X µrad typ 75 Rotational crosstalk in θZ with motion in X µrad typ 75 Drive screw type Lead...

Страница 32: ... max 8 Permissible torque in θZ N m max 8 Overall mass kg 5 0 4 Moved mass unloaded g 0 07 Motor type Stepper motor with gearhead Nominal voltage V 24 Nominal current RMS A max 0 25 Resistance Ω 12 5 Inductance mH 6 3 Motor resolution Full steps rev 24 Material anodized aluminum stainless steel Cable length m 10 mm 0 5 Connector HD Sub D 26 m 12 TECHNICAL DATA L505M0020EN 10 22 2018 32 M O T I O N...

Страница 33: ...ower consump tion 48 V 2 W 12 3 Ambient Conditions and Classifications The following ambient conditions and classifications for the L 505 02A212F must be observed Area of application For indoor use only Maximum altitude 2000 m above msl Relative humidity 20 to 80 not condensing Storage temperature 20 C to 70 C Transport temperature 20 C to 70 C Supply voltage fluctuations Max 10 of the nominal vol...

Страница 34: ...ions FD Figure 4 Dimensions of the L 505 02A212F Dimensions in mm Note that the decimal places are separated by a comma in the drawings 12 TECHNICAL DATA L505M0020EN 10 22 2018 34 M O T I O N P O S I T I O N I N G ...

Страница 35: ...ounting holes in the L 505 02A212F s motion platform Dimensions in mm Note that the decimal places are separated by a comma in the drawings 12 TECHNICAL DATA L505M0020EN 10 22 2018 35 M O T I O N P O S I T I O N I N G ...

Страница 36: ...order to fulfil the responsibility as the product manufacturer PI miCos undertakes environmentally correct disposal of all PI miCos equipment free of charge if it was made available to the market after August 13 2005 Any old PI miCos equipment can be sent free of charge to the following address PI miCos GmbH Freiburger Strasse 30 79427 Eschbach Germany info pimicos de www pi de 13 OLD EQUIPMENT DI...

Страница 37: ...n position Signals from the sensor are used for axis position feedback After the controller is switched on a reference point definition must be performed before absolute target positions can be commanded and reached Load Capacity Maximum load in the vertical direction when the L 505 02A212F is mounted horizontally The contact point of the load is at the center of the motion platform L505M0020EN 10...

Страница 38: ...e B 8 Not connected 9 Not connected 10 Output Reference point switch 11 Output Limit switch negative 12 Output Limit switch positive 13 Not connected 14 Not connected 15 Not connected 16 Not connected 17 Bidirectional Data line for ID chip 18 Input Limit switch power supply 19 Output Encoder channel A 20 Output Encoder channel A inverted 21 Output Encoder channel B 22 Output Encoder channel B inve...

Страница 39: ...e Hall sensor Supply voltage 5 V Signal output Open collector Signal logic Direction sensing via different signal levels on the left and right of the reference point switch 0 1 Ref Positive direction of motion 14 4 Limit switch specifications Type Hall sensor Supply voltage 5 V Signal output Open collector Signal logic N C contact Limit switch inactive Low resistance 0 V Limit switch active High r...

Страница 40: ...Figure 7 L 505 at the negative limit switch Figure 8 L 505 at the positive limit switch 14 APPENDIX L505M0020EN 10 22 2018 40 M O T I O N P O S I T I O N I N G ...

Страница 41: ...2A212F in accordance with the following European directives EMC Directive RoHS Directive The applied standards certifying the conformity are listed below EMC EN 61326 1 Safety EN 61010 1 RoHS EN 50581 15 EU DECLARATION OF CONFORMITY L505M0020EN 10 22 2018 41 M O T I O N P O S I T I O N I N G ...

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