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Manual EXAM01

MA 1277-A011 EN

10

4.2 Mechanical Data

Dimensions

100 x 100 mm (without front panel)

Weight

55 g / 75 g (without / with front panel)

Mounting

Plug-in module into the modular stepper motor controller

phyMOTION

TM

Mounting position

Vertical

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Содержание phyMOTION EXAM01.1

Страница 1: ...phytron 5 2019 Manual MA 1277 A011 EN phyMOTIONTM Interface Module for an External Power Stage EXAM01 1 TRANSLATION OF THE GERMAN ORIGINAL MANUAL...

Страница 2: ...ler for Stepper Motors manual Every possible care has been taken to ensure the accuracy of this technical manual All information contained in this manual is correct to the best of our knowledge and be...

Страница 3: ...dicates a high risk of serious injury or death from electric shock WARNING Serious injury possible Indicates a possible risk of serious injury or death WARNING Serious injury from electric shock Indic...

Страница 4: ...to be provided The trained personnel must know all valid standards regulations and rules for the prevention of accidents which are necessary for working with the product Safety Instructions Further M...

Страница 5: ...c can be live Before starting wiring make sure that none of the power supplies are connected to the primary side of the mains supply Isolate the power supplies from the mains or remove the appropriate...

Страница 6: ...ew 16 5 2 2 Pin Assignment 17 5 2 3 Connection Control signals X5 X6 18 5 2 4 Limit switch connection X2 21 5 2 5 Option Encoder connection X1 22 5 2 6 Option Resolver LVDT or RVDT Connection X1 26 5...

Страница 7: ...e g I4XM01 in front and sends Control pulses Direction Boost and Enable to an external power stage Two limit switches and a third switch which can be wired as limit switch evaluation are included as s...

Страница 8: ...Manual EXAM01 MA 1277 A011 EN 8 Ordering code of the EXAM01 modules Ordering code example EXAM01 ECES01 PTS01 Stepper motor power stage module with integrated encoder and Pt sensor...

Страница 9: ...phytron 9 MA 1277 A011 EN 4 Technical Data 4 1 Declaration of Conformity...

Страница 10: ...A011 EN 10 4 2 Mechanical Data Dimensions 100 x 100 mm without front panel Weight 55 g 75 g without with front panel Mounting Plug in module into the modular stepper motor controller phyMOTIONTM Mount...

Страница 11: ...voltage I 0 voltage 24 VDC Current consumption maximum 250 mA 5 V 10 mA 24 V 30 mA EnDat encoder 5 V 20 mA encoder 24 V 30 mA temperature module 1 A limit switch Cable length digital inputs outputs 3...

Страница 12: ...NP NOC NCC Option Encoder evaluation with ECAS01 sub module incremental or SSI with ECES01 sub module EnDat incremental or SSI with ECBS01 sub module incremental SSI or BiSS with ECMS01 sub module Res...

Страница 13: ...XM01 3 Limit reference switches Evaluation of up to three limit switches reference switches PNP NOC NCC Option Encoder evaluation The evaluation of the following encoders depends on the selected sub m...

Страница 14: ...case you receive an individually packed EXAM01 as an expansion module or after repair or service unpack the module in ESD protected area only CAUTION Possible damage by ESD The modules of the phyMOTI...

Страница 15: ...XAM01 module referring to your order and documentation the EXAM01 needs at least a preceding Indexer module i e I4XM01 a POWM01 or POWM02 and the MCM01 main controller module The EXAM01 module is alwa...

Страница 16: ...Phoenix Mating connector Phoenix Mating connector ID number Encoder X1 1x10 MCDN1 5 10 G1 3 5P26 FMC1 5 10 ST 3 5 10013217 Limit switches X2 1x10 MCDN1 5 10 G1 3 5P26 FMC1 5 10 ST 3 5 10013217 Tempera...

Страница 17: ...phytron 17 MA 1277 A011 EN 5 2 2 Pin Assignment In the following the pin assignment Fig 2 Pin assignment Use the specified mating connectors for wiring...

Страница 18: ...Manual EXAM01 MA 1277 A011 EN 18 5 2 3 Connection Control signals X5 X6 This connector is used for the external power stage connection Signal level 5 V Fig 3 Digital outputs...

Страница 19: ...phytron 19 MA 1277 A011 EN Connection example EXAM01 with MCD power stage Fig 4 Signal connection of the MCD with EXAM01...

Страница 20: ...Manual EXAM01 MA 1277 A011 EN 20 Optional Accessories Adaptor cable for EXAM01 connection with MSD power stage Fig 5 Adaptor cable cable length 0 5 m ID no 10015012 2 0 m ID no 10014906...

Страница 21: ...ring the movement in the direction limit switch the second for the direction limit switch is determined The third switch center switch can for example be used as a reference switch Cable breaks can be...

Страница 22: ...rding to the BiSS standard or differential incremental encoder with quadrature signals or absolute encoder according to the SSI standard with ECMS01 sub module Resolver LVDT or RVDT Fig 8 Pin assignme...

Страница 23: ...Also ensure that the encoder is configured correctly in its programming The connection of an incremental encoder and parameterising for SSI can cause damage Encoder Technical Specification Encoder typ...

Страница 24: ...Manual EXAM01 MA 1277 A011 EN 24 Wiring of the encoder Fig 10 Wiring SSI Quadrature encoder Fig 11 Wiring EnDat BiSS encoder Fig 12 Wiring EnDat BiSS encoder Resolver wiring refer to chap 5 2 6...

Страница 25: ...phytron 25 MA 1277 A011 EN Optional accessories adaptor cable for EnDat encoder Fig 13 Adaptor cable ID no 10014905...

Страница 26: ...Primary sinusoidal voltage from 5 to 10 Vr m s in 1 V steps Ratio from 1 8 ro 2 1 8 1 4 1 2 1 and 2 only in the resolver or 5 6 wire LVDT mode Operating modes Resolver 4 wire LVDT and 5 6 wire LVDT T...

Страница 27: ...phytron 27 MA 1277 A011 EN Operating modes of the encoders Resolver Fig 15 Resolver wiring 4 wire LVDT Fig 16 4 wire LVDT RVDT wiring full bridge...

Страница 28: ...Manual EXAM01 MA 1277 A011 EN 28 Fig 17 4 wire LVDT RVDT wiring half bridge 5 6 wire LVDT Fig 18 5 wire LVDT RVDT wiring...

Страница 29: ...phytron 29 MA 1277 A011 EN Fig 19 6 wire LVDT RVDT wiring...

Страница 30: ...Manual EXAM01 MA 1277 A011 EN 30 Synchronisation Fig 20 Synchronisation wiring...

Страница 31: ...utside the motor housing The temperature is measured all the time even if only one motor phase is powered at any one time Thermal element type K With the Type K NiCr Ni in vacuum and cryo stepper moto...

Страница 32: ...ation and thus a damage of the motor or other system components by overheating Pt100 Resistor Sensor Pt100 resistor sensors are used with in vacuum and cryo stepper motors in the temperature range 200...

Страница 33: ...r Controller For programming the sequential program please read Further manual Detailed information on this subject is in a supporting manual phyLOGICTM Command Reference for the phyMOTIONTM Controlle...

Страница 34: ...5 have no function the settings current step resolution should be made with the rotary or DIP switches is connected via I4XM01 module to the ServiceBus P40 to P44 settings acc to the parameter list P4...

Страница 35: ...phytron 35 MA 1277 A011 EN 7 Principles of Positioning Further manual Detailed information on this subject is in a supporting manual Principles of Positioning of the Stepper Motor Controllers...

Страница 36: ...four EXAM modules are connected with the I4XM indexer module by a ribbon cable on the rear of the module First loosen the front screws of all five modules I4XM and EXAM Then pull the I4XM module caref...

Страница 37: ...production process This warranty does not include damage caused by the customer for example not intended use unauthorized modifications incorrect handling or wiring 9 3 Registered Trademarks In this m...

Страница 38: ...der Auswertung 13 Encoder technical specification 23 I Inputs 12 Installation 14 16 Interface 12 L LED 34 LVDT 27 M Mating connector 16 N Nominal voltage 11 O Outputs 12 P Parameterising 12 Pin assign...

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