background image

 

 

3.

 

MEASURING

 

THICKNESS

 

3.1 

Sound

 

Velocity

 

Calibration

 

In  order  for  the  gauge  to  make  accurate  measurements,  it  must  be  set  to  the  correct  sound  velocity  for  the 

material being measured. Different types of material have different inherent sound velocities. If the gauge is not set to 
the correct sound velocity, all of the measurements the gauge makes will be erroneous by some fixed percentage. The 

One

Point

 calibration is the simplest and most commonly used calibration procedure optimizing linearity over large 

ranges.  The T

wo

point

 

calibration  allows  for  greater  accuracy  over  small  ranges  by  calculating  the  probe  zero  and 

velocity.   

Note

One

 and 

Two

 point calibrations must be performed on material with the paint or coating removed. Failure to 

remove the paint or coating prior to calibration will result in a multi material velocity calculation that may be different 
from the actual material velocity intended to be measured. 

Calibration

 

to

 

a

 

known

 

thickness

 

Note:  This  procedure  requires  a  sample  piece  of  the  specific  material  to  be  measured,  the  exact  thickness  of 
which is known, e.g. from having been measured by some other means such as a caliper or micrometer. 
1)

 

Perform a test on the built‐in test block to verify unit is functioning properly   

2)

 

Apply couplant to the sample piece. 

3)

 

Press the transducer against the sample piece, making sure that the transducer sits flat against the surface of 
the sample. The display should show some thickness value, and the coupling status indicator should appear 
steadily. 

4)

 

Having achieved a stable reading, remove the transducer. If the displayed thickness changes from the value 
shown while the transducer was coupled, repeat step 3. 

5

  Press the direction keys to adjust the velocity to make the actual thickness value be same with the known 

value. 

 

2.

 

Adjust

 

the

 

velocity

 

directly

 

if

 

the

 

material

 

velocity

 

is

 

known.

 

See

 

illustration

 

3.1:

   

 
 
 
 
 
 
 
 
 
 

3.1 VELOCITY ADJUSTING STEPS 

 

 

Содержание UTG-4000

Страница 1: ...l No UTG 4000 www phase2plus com 283 Veterans Blvd Carlstadt NJ 07072 201 933 6300 www phase2plus com 21 Industrial Ave Upper Saddle River NJ 07458 P 201 962 7373 F 201 962 8353 E mail info phase2plus...

Страница 2: ...D FUCTIONS 5 3 MEASURING THE THICKNESS 6 3 1 PRESET THE MATERIAL S VELOCITY 6 3 2 PRESET OTHER SPECIFICATIONS 7 3 3 CALIBRATION 8 3 4 DISPLAY MODES 9 3 5 ADJUSTING THE SPECIFICATIONS IN A SCAN MODE 11...

Страница 3: ...wn thickness or sound velocity 1 1 CONSTRUCTION OF THE GAGE 1 2 STANDARD CONFIGURATION Qty Thickness Gauge 1 5MHz PROBE 1 AA Batteries 2 2oz Couplant Gel 1 Rugged Carry case 1 Operation Manual 1 1 3 O...

Страница 4: ...Error 0 001 up to 0 984 0 007 up to 3 03 0 019 4 and above Display Modes Digital Thickness Readout A scan or B scan Min Max Capture Diff Value Reduction V Path Correction Automatic Update Rate Selecta...

Страница 5: ...mode getting the difference between the actual value and the normal value as well as the percentage 8 Inch Metric Conversion 9 Extra large memory up to 100 000 values 1000 waveforms 10 Selectable Reso...

Страница 6: ...may be different from the actual material velocity intended to be measured Calibration to a known thickness Note This procedure requires a sample piece of the specific material to be measured the exa...

Страница 7: ...ctual thickness is less than the minimum value preset MAXIMUM ALARM set the maximum thickness alarm value The result will be displayed in red if the actual thickness is more than the maximum value pre...

Страница 8: ...TION STEP ILLUSTRATION 1 Adjust the sound velocity to 5900m s according to the method in chapter 3 1 2 After turning on the gage press to enter the calibration interface The screen shows PUT PROBE ON...

Страница 9: ...in GREEN When the values exceed the upper or lower limit setting then the values will be shown in RED THICKNESS VALUE MODE This interface mainly shows the velocity of material the present thickness va...

Страница 10: ...ITS VALUE SCANNING MODE this mode allows the customer to test the thickness of material continuously and to show the upper lower limits after the tests It shows the minimum and maximum values during t...

Страница 11: ...robe and the object are not completely coupled the letters in the various interfaces are shown in GREEN when properly coupled they are displayed in WHITE color and when the either the upper or lower l...

Страница 12: ...this will only show when the GATE specification is highlighted The first intersection point between the waveform and gate is shown with a RED arrow which will help you determine if this thickness valu...

Страница 13: ...n be realized by adjusting the gate setting above the defect echoes 3 9 REAL CASE 2 3 If there are some surface faults in the testing object and the gate locks the defect echoes the measuring result w...

Страница 14: ...ty 10 The minimum thickness value on the B scan image 11 Parameter display area 12 Gain value 3 72 Introduction to B scan The UTG 4000 has a time base B scan function By moving the probe across the su...

Страница 15: ...icates the length of echo blanking the waveform above this is considered invalid See fig 3 16 below 1 Identification of dual echo mode 2 Blue arrow indicates secondary echo 3 E blanking 4 Blue line th...

Страница 16: ...ferred to your PC via USB output and saved as an EXCEL or TXT file 4 1 THICKNESS VALUE AND WAVEFORM STORAGE 1 Storage file number 2 Line mark 3 Row mark 4 Data in memory 5 Return to main menu 6 Save c...

Страница 17: ...l attention to polarity Attention when not using the gauge for extended periods of time please remove batteries to prevent any leakage or corrosion 5 2Maintenance 1 Always keep your gauge probe cable...

Страница 18: ...t or near the temperature of the material to be measured This will allow the gauge to correctly calculate the velocity of sound through the hot material When performing measurements on hot surfaces it...

Страница 19: ...d in ultrasonic thickness measurement does not travel through air efficiently A wide variety of couplant materials may be used in ultrasonic gauging Propylene glycol is suitable for most applications...

Страница 20: ...n 0 230 5900 Iron cast 0 180 4600 Lead 0 085 2200 Magnesium 0 230 5800 Mercury 0 057 1400 Molybdenum 0 250 6300 Monel 0 210 5400 Neoprene 0 063 1600 Nickel 0 220 5600 Nylon 6 6 0 100 2600 Oil SAE 30 0...

Страница 21: ...t Beijing 100192 China Tel 86 10 59792409 Fax 86 10 59814851 General E mail info phase2china com cn MEXICO Phase II de Mexico Calle A No 4 Promer Piso Col San Marcos Azcapotzalco C P 02020 Mexico Tel...

Отзывы: