background image

 

 

1. GENERAL INTRODUCTION 

Utilizing

 

live

 

A

scan

 

and

 

time

 

based

 

B

scan

 

for

 

absolute

 

correctness,

 

this

 

new

 

state

 

of

 

the

 

art

 

thickness

 

gauge

 

is

 

packed

 

with

 

useful

 

features

 

allowing

 

users

 

to

 

be

 

confident

 

of

 

the

 

displayed

 

values

 

on

 

the

 

most

 

critical

 

of

 

applications.

 

This

 

multi

functional

 

unit

 

offers

 

everything

 

from

 

basic

 

measurement,

 

Scan

 

with

 

Min/Max

 

viewing,

 

GO

/

NO

 

GO

 

display

 

and

 

Adjustable

 

Sound

 

Velocity.

 

This

 

dynamic

 

sonic

 

gauge

 

is

 

designed

 

to

 

measure

 

the

 

thickness

 

of

 

metallic

 

and

 

non

metallic

 

materials

 

in

 

critical

 

situations

 

that

 

ordinary

 

thickness

 

gauges

 

couldn’t

 

do.

   

The

 

UTG

4000

 

will

 

accurately

 

display

 

readings

 

in

 

either

 

inch

 

or

 

millimeter

 

after

 

a

 

simple

 

calibration

 

to

 

a

 

known

 

thickness

 

or

 

sound

 

velocity.

 

 

 

 

 

1.1

 

CONSTRUCTION

 

OF

 

THE

 

GAGE

 

1.2

 

STANDARD

 

CONFIGURATION

 

 

 

Qty 

Thickness Gauge 

5MHz PROBE 

1   

AA Batteries 

2oz Couplant Gel 

Rugged Carry case 

Operation Manual 

 

1.3

 

OPTIONAL

 

ACCESSORIES

 

High‐temperature probe 

Cast iron probe 

Small Probe (6mm) 

Mini Probe(4mm) 

Probe cable 

5‐Step block 

 

DISCLAIMER:

 

The UTG‐4000 is a mulit‐functional thickness gauge that allows the user tremendous control over the functionality and performance 
of this instrument. Although this provides the user with control and versatility for numerous applications, it also requires that the 
user be familiar with the function, operation and waveform interpretation of the instrument as well. 
It is recommended that the user spend a sufficient amount of time working with this instrument prior to field use. 
Responsibility for proper use rests solely with the use of this instrument. 

Содержание UTG-4000

Страница 1: ...l No UTG 4000 www phase2plus com 283 Veterans Blvd Carlstadt NJ 07072 201 933 6300 www phase2plus com 21 Industrial Ave Upper Saddle River NJ 07458 P 201 962 7373 F 201 962 8353 E mail info phase2plus...

Страница 2: ...D FUCTIONS 5 3 MEASURING THE THICKNESS 6 3 1 PRESET THE MATERIAL S VELOCITY 6 3 2 PRESET OTHER SPECIFICATIONS 7 3 3 CALIBRATION 8 3 4 DISPLAY MODES 9 3 5 ADJUSTING THE SPECIFICATIONS IN A SCAN MODE 11...

Страница 3: ...wn thickness or sound velocity 1 1 CONSTRUCTION OF THE GAGE 1 2 STANDARD CONFIGURATION Qty Thickness Gauge 1 5MHz PROBE 1 AA Batteries 2 2oz Couplant Gel 1 Rugged Carry case 1 Operation Manual 1 1 3 O...

Страница 4: ...Error 0 001 up to 0 984 0 007 up to 3 03 0 019 4 and above Display Modes Digital Thickness Readout A scan or B scan Min Max Capture Diff Value Reduction V Path Correction Automatic Update Rate Selecta...

Страница 5: ...mode getting the difference between the actual value and the normal value as well as the percentage 8 Inch Metric Conversion 9 Extra large memory up to 100 000 values 1000 waveforms 10 Selectable Reso...

Страница 6: ...may be different from the actual material velocity intended to be measured Calibration to a known thickness Note This procedure requires a sample piece of the specific material to be measured the exa...

Страница 7: ...ctual thickness is less than the minimum value preset MAXIMUM ALARM set the maximum thickness alarm value The result will be displayed in red if the actual thickness is more than the maximum value pre...

Страница 8: ...TION STEP ILLUSTRATION 1 Adjust the sound velocity to 5900m s according to the method in chapter 3 1 2 After turning on the gage press to enter the calibration interface The screen shows PUT PROBE ON...

Страница 9: ...in GREEN When the values exceed the upper or lower limit setting then the values will be shown in RED THICKNESS VALUE MODE This interface mainly shows the velocity of material the present thickness va...

Страница 10: ...ITS VALUE SCANNING MODE this mode allows the customer to test the thickness of material continuously and to show the upper lower limits after the tests It shows the minimum and maximum values during t...

Страница 11: ...robe and the object are not completely coupled the letters in the various interfaces are shown in GREEN when properly coupled they are displayed in WHITE color and when the either the upper or lower l...

Страница 12: ...this will only show when the GATE specification is highlighted The first intersection point between the waveform and gate is shown with a RED arrow which will help you determine if this thickness valu...

Страница 13: ...n be realized by adjusting the gate setting above the defect echoes 3 9 REAL CASE 2 3 If there are some surface faults in the testing object and the gate locks the defect echoes the measuring result w...

Страница 14: ...ty 10 The minimum thickness value on the B scan image 11 Parameter display area 12 Gain value 3 72 Introduction to B scan The UTG 4000 has a time base B scan function By moving the probe across the su...

Страница 15: ...icates the length of echo blanking the waveform above this is considered invalid See fig 3 16 below 1 Identification of dual echo mode 2 Blue arrow indicates secondary echo 3 E blanking 4 Blue line th...

Страница 16: ...ferred to your PC via USB output and saved as an EXCEL or TXT file 4 1 THICKNESS VALUE AND WAVEFORM STORAGE 1 Storage file number 2 Line mark 3 Row mark 4 Data in memory 5 Return to main menu 6 Save c...

Страница 17: ...l attention to polarity Attention when not using the gauge for extended periods of time please remove batteries to prevent any leakage or corrosion 5 2Maintenance 1 Always keep your gauge probe cable...

Страница 18: ...t or near the temperature of the material to be measured This will allow the gauge to correctly calculate the velocity of sound through the hot material When performing measurements on hot surfaces it...

Страница 19: ...d in ultrasonic thickness measurement does not travel through air efficiently A wide variety of couplant materials may be used in ultrasonic gauging Propylene glycol is suitable for most applications...

Страница 20: ...n 0 230 5900 Iron cast 0 180 4600 Lead 0 085 2200 Magnesium 0 230 5800 Mercury 0 057 1400 Molybdenum 0 250 6300 Monel 0 210 5400 Neoprene 0 063 1600 Nickel 0 220 5600 Nylon 6 6 0 100 2600 Oil SAE 30 0...

Страница 21: ...t Beijing 100192 China Tel 86 10 59792409 Fax 86 10 59814851 General E mail info phase2china com cn MEXICO Phase II de Mexico Calle A No 4 Promer Piso Col San Marcos Azcapotzalco C P 02020 Mexico Tel...

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