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14 - 11

Control unit

14

.02.02

Sewing drive error

If an error occurs during an operation with the sewing motor, the operation is interrupted and

an error message is displayed.

The error message is generated by the motor controller and appears on the display of the

control panel; the index number is hexadecimal.

Number

Error

1

Transfer error

2

Time-out serial interface

3

Check sum error in received data

4

Time-out command

30h

Time-out slave expired (command string incomplete)

31h

Incorrect command code

32h

Framing or parity error

33h

Check sum incorrect

34h

Incorrect data on requests

35h

No parameter programmable (motor is in operation)

36h

Parameter does not exist

37h

Incorrect parameter value

38h

EEPROM is being programmed

39h

Incorrect machine speed

3Ah

Incorrect position

3Bh

Path for guided positioning too short

3Ch

Reset of position counter not possible (motor is in operation)

3Dh

Rotating in TDC after power-on not permissible

3Eh

Synchronization marker not detected

3Fh

Target position < 3 incr. from count position

40h – 4Fh

-

50h

Power monitoring (failure of 2 power half waves)

51h

Malfunction power electronics on initializing

52h

Short circuit in the motor

53h

Power off detected

54h

Malfunction in power electronics in operation

55h

No increments

56h

Motor blocks

57h

Commutating signal generator plug missing

58h

Increment signal generator plug missing

59h

Motor not running properly (set speed not achieved)

5Ah

-

5Bh

Feedback control algorithm is inhibited

5Ch – 69h

-

6Ah

EEPROM not programmable

6Bh

EEPROM missing

6Ch

Master Reset carried out

6Dh

-

6Eh

Remaining path for path-monitored, guided delay ramps too small

6Fh

Slave has received 5 garbled messages in a row

70h

Time monitoring system expired

71h – FFh

-

Содержание 3586-2/02

Страница 1: ...Instruction Manual 3586 2 02 296 12 18 937 002 Betriebsanleitung engl 01 06 This instruction manual applies to machines from the following serial numbers onwards 2721352...

Страница 2: ...FAFF Instruction Manuals whether in whole or in part is only permitted with our previous permission and with written reference to the source PFAFF Industrie Maschinen AG Postfach 3020 D 67653 Kaisersl...

Страница 3: ...ing and storage 5 Explanation of the symbols 6 Register 03 Controls 7 Register 04 Mounting and commissioning the machine 8 Register 05 Preparation 9 Register 06 Sewing 10 Input mode functions 11 Regis...

Страница 4: ......

Страница 5: ...1 1 01 Directives 1 1 1 02 General notes on safety 1 1 1 03 Safety symbols 1 2 1 04 Important points for the user 1 2 1 05 Operating and specialist personnel 1 3 1 05 01 Operating personnel 1 3 1 05...

Страница 6: ...ls such as e g needles sewing foot etc when threading the machine leaving the workplace and during maintenance work the machine must be disconnected by operating the on off switch or by removing the m...

Страница 7: ...ting personnel at all times The Instruction Manual must be read before operating the machine for the first time The operating and specialist personnel is to be instructed on the safety equipment of th...

Страница 8: ...eport to the user any changes in the machine which may reduce its level of safety 1 05 02 Specialist personnel Specialist personnel are persons who have completed expert education training in the fiel...

Страница 9: ...machine cover 3 Danger of injury from moving parts 1 06 Danger A working area of 1 meter is to be kept free both in front of and behind the machine while it is in operation so that it is always easil...

Страница 10: ...1 5 Safety...

Страница 11: ...cations 3 1 4 Disposal of the machine 4 1 5 Transport packaging and storage 5 1 5 01 Transport to the customer s premises 5 1 5 02 Transport within the customer s premises 5 1 5 03 Disposal of the pac...

Страница 12: ...f this machine which have not been approved of by the manufacturer are considered to be inappropriate The manufacturer cannot be held liable for any damage caused by the inappropriate use of the machi...

Страница 13: ...From a dart length over 80 mm 37 mm Pleat length 9 250 mm Pleat depth 3 70 mm Working height 760 1140 mm Motor speed 200 4500 r p m Power requirement approx 1200 VA Connection voltage 230 V 50 60 Hz...

Страница 14: ...various plastics The electrical equipment consists of plastics and copper The machine is to be disposed of in accordance with the locally valid environmental protection regulations If necessary a spec...

Страница 15: ...he machines are only transported in an upright position 5 03 Disposal of packing materials The packing materials of this machine comprise paper cardboard and VCE fibre Proper dis posal of the packing...

Страница 16: ...ction Manual tasks to be carried out and important information are drawn to your attention by symbols The symbols have the following meanings Note information Cleaning care Lubrication Servicing repai...

Страница 17: ...ontrol elements 7 1 7 01 On off switch 7 1 7 02 Disk drive 7 1 7 03 Graphics control panel 7 2 7 03 01 Display 7 2 7 03 02 Operational mode keys 7 3 7 03 03 Function keys 7 3 7 03 04 Number keys 7 3 7...

Страница 18: ...rol elements 7 01 On off switch By turning switch 1 the machine s power supply is switched on or off 7 02 Disk drive Disk drive 1 can be used to read in sewing programs and operating software Fig 7 02...

Страница 19: ...orresponding values can be displayed see Chapter 10 01 Status bar Text field The text field is in the middle section of the screen Here messages can be displayed in 2 lines Pictogram bar The pictogram...

Страница 20: ...keys To select sign for input values To raise and lower input values Esc key Interruption of inputs without taking over the input value Return to superordinate menu functions Clear key To reset the in...

Страница 21: ...Control elements 7 4 50 002 7 04 Bundle clamp switch optional The bundle clamp can be opened or closed with switch 1 The bundle clamp is not part of the standard equipment of the machine Fig 7 04 1...

Страница 22: ...Control elements 7 5...

Страница 23: ...tion and commissioning 8 1 8 01 Installation 8 1 8 01 01 Adjusting the table height 8 1 8 01 02 Assembling and fitting the reel stand 8 2 8 01 03 Fitting the bundle clamp optional 8 2 8 02 Commissioni...

Страница 24: ...rovided with power connections see Chapter 3 Specifications It must be ensured that the standing surface of the machine site is firm and horizontal and that sufficient lighting is provided for For pac...

Страница 25: ...t bundle clamp with square bar 1 into the guide unit 2 Tighten screws 3 Plug in plug 4 8 01 03 Fitting the bundle clamp optional Fig 8 03 4 2 1 3 3 Fig 8 02 8 01 02 Assembling and fitting the reel sta...

Страница 26: ...mstances Have specialists connect the machine to the mains Oil the machine or fill in oil see Chapter 12 Care and Maintenance Connect the machine to the compressed air system The manometer must displa...

Страница 27: ...he needle thread adjusting the needle thread tension 9 2 9 03 Winding the bobbin thread adjusting the thread tension 9 3 9 04 Changing the bobbin adjusting the bobbin thread tension 9 4 9 05 Adjusting...

Страница 28: ...upply by removing the plug from the mains or switching off the On Off switch 9 01 Inserting the needle Only use system 134 KK needles Switch on the machine see Chapter 8 03 Switching the machine on of...

Страница 29: ...he machine on off Select SEWING mode Select Threading aid function number key 5 The pressure bar moves out of the needle area the sewing foot is lowered and the sewing start is locked Thread needle th...

Страница 30: ...itch the bobbin winder on by pushing the bobbin winder spindle 2 and lever 3 simultaneously The bobbin is wound during sewing The tension of the thread on bobbin 1 can be adjusted using milled screw 4...

Страница 31: ...se latch 2 and remove the bobbin case 3 together with the bobbin Insert the filled bobbin into the bobbin case 3 so that the bobbin turns in the direction of the arrow when the thread is pulled out Th...

Страница 32: ...ct INPUT mode by pressing the respective key Depending on the setting and configuration of the machine the displayed status bar may differ from the following example 3 2 4 1 to D F E 1 2 3 4 5 6 7 9 0...

Страница 33: ...Seam programs can be transferred from a disk to the machine memory To do so the READ WRITE PROGRAM function must be selected see Chapter 11 05 Functions in INPUT mode The CREATE MODIFY PROGRAM functio...

Страница 34: ...Preparation 9 7...

Страница 35: ...tering seam programs 11 24 11 07 01 Straight dart 11 24 11 07 02 Curved pleat 11 26 11 08 CREATE MODIFY FREE PROGRAMS 11 29 11 08 01 Program structure 11 29 11 08 02 Entering the free programming func...

Страница 36: ...uction and production preparation By pressing the corresponding key on the graphics control panel the operational mode can be selected Before production begins following work steps must be carried out...

Страница 37: ...the sewing foot At the same time the pressure bar is switched on or off and if necessary moved into the threading position Depth correction dependent on the material number keys 6 0 The depth specifi...

Страница 38: ...nto the threading position Depth correction dependent on the material number keys 6 0 See Chapter 10 02 Automatic program start Loading table moved forward 10 03 Manual Program Start In the case of a...

Страница 39: ...to bring the machine into its starting position Increase insertion depth number key 9 Reduce insertion depth number key 0 The insertion depth for this seam can be increased or reduced Intermediate mac...

Страница 40: ...tion is pressed in addition to the activated Step by step function Starting position number key 4 This is a direct function to bring the machine into its starting position Sewing foot up down threadin...

Страница 41: ...ection Sequence program number selection Modify selected program Create program 1 DART 1 2 DART 2 3 PLEAT 1 4 PLEAT 2 5 BASTING STITCH Create modify free program Enter seam parameters 1 STARTTACK 2 ST...

Страница 42: ...S 1 RESET PIECE COUNTER 2 THREAD MONITOR 1 SUPPRESSED STITCHES NEEDLE THREAD MONITOR 2 REACTION TIME THREAD MONITOR 3 NUMBER OF SLOW START STITCHES 4 CARRIAGE START NIS 5 START FOR THREAD TRIMMING 3 S...

Страница 43: ...INPUTS OUTPUTS 4 ADJUST ZERO POINTS 1 CARRIAGE POSITION 2 DEPTH 3 NEEDLE POSITION 4 CORRECTION VALUE START POINT 5 ADJUSTMENTS READ WRITE 1 READ MACHINE DATA FROM DISK 2 WRITE MACHINE DATA TO DISK 3 R...

Страница 44: ...ERATING SYSTEM 1 2 3 4 5 6 7 9 0 Enter 8 Esc Clear bdf 1 SEWING DRIVE FUNCTIONS 2 STEPPING MOTOR FUNCTIONS 3 DISPLAY INPUTS OUTPUTS 4 ADJUST ZERO POINT 5 ADJUSTMENTS READ WRITE 6 OTHER FUNCTIONS 1 2 3...

Страница 45: ...exit the function Enter Summary of the function selections 1 PROGRAM MANAGEMENT 2 COUNTER 3 SWITCH FUNCTIONS 4 TIMES 5 SERVICE Confirm code input with Enter Select the CONTRAST SETTING OF DISPLAY func...

Страница 46: ...With this function it is possible to create or modify the currently selected program using the graphics control panel Create modify program number key 5 Using the graphics control panel with this func...

Страница 47: ...read functions number key 8 This function opens a menu for the selection of various bobbin thread functions RESET STITCH COUNTER This function resets the stitch counter to 0 e g after an unplanned bob...

Страница 48: ...EMORY This function displays the contents of the machine memory DIRECTORY OF DISK Displays the contents of a disk Program numbers valid for this machine are displayed READ WRITE PROGRAM This functions...

Страница 49: ...1 2 3 4 5 6 7 9 0 Enter 8 Esc Clear bdf 1 DELETE ONE PROGRAM IN MEMORY 2 DELETE ALL PROGRAMS IN MEMORY 3 DELETE ONE PROGRAM ON DISK 4 DELETE ALL PROGRAMS ON DISK 4 1 2 3 4 3 4 3 2 1 READ ONE PROGRAM...

Страница 50: ...changing the thread monitor counters SUPPRESSED STITCHES NEEDLE THREAD MONITOR Changes the number of stitches for which the needle thread monitor is not active during sewing REACTION TIME NEEDLE THREA...

Страница 51: ...ion opens a menu for selecting thread monitors NEEDLE THREAD MONITOR With this function the needle thread monitor is switched on or off BOBBIN THREAD MONITOR This function counts the stitches LANGUAGE...

Страница 52: ...en this function is switched on the material take over is moved automatically by a certain amount during the sewing cycle THREADING POSITION When the threading aid function is switched on the pressure...

Страница 53: ...on opens a menu for checking the sewing motor Before activating the following functions make sure that the needle can enter the needle hole without any problem TURN SEWING MOTOR With his function the...

Страница 54: ...100 00100000 1 2 3 4 STEPPING MOTOR 2 Y This function moves stepping motor 2 Y axis STEPPING MOTOR 3 D This function moves stepping motor 2 depth DISPLAY INPUTS OUTPUTS After this function has been se...

Страница 55: ...a disk There is a table of transferable machine data in the service manual for this machine READ CONFIGURATION ZERO POINTS FROM DISK With this function it is possible to read the machine configuratio...

Страница 56: ...can be altered CHANGE CODE NUMBER After a cold start this number is 3586 This function allows you to select your own code number from 0000 9999 Functions secured by a code number can only be selected...

Страница 57: ...ional optional optional optional seam start End tack not possible not possible pre set not possible Stitch condensing automatic automatic optional automatic seam end Angle seam end automatic automatic...

Страница 58: ...g the starting point Starttack stitch condensing seam start number key 8 With this function it is possible to define the type of seam starttack By pressing a key it is possible to select either a tack...

Страница 59: ...for curve Number key 7 Press this key to enter the value for shifting the starting point Starttack stitch condensing seam start number key 8 With this function it is possible to define the type of se...

Страница 60: ...tack or stitch condensation at the beginning of the seam End tack Stitch condensing seam end number key 9 With this function it is possible to define the type of seam end tack By pressing a key it is...

Страница 61: ...The symbol for the currently selected basting stitch type is displayed 1 2 PLEAT 2 With this function the corresponding seam type can be programmed Program numbers 400 499 are allocated to the seam ty...

Страница 62: ...s possible to select either a tack or stitch condensation at the beginning of the seam Basting stitch number key 0 With this function it is possible to attach a basting stitch The symbol for the curre...

Страница 63: ...th Number key 2 Press this number key to enter the value for basting stitch length Number key 3 Press this key to enter the value for shifting the starting point Basting stitch type number key 0 By pr...

Страница 64: ...am The stitch length must be 2 0 mm Backtacking stitches should be carried out at the beginning of the seam Switch on the machine and select INPUT mode Select the Create program function number key 5...

Страница 65: ...be pressed again Enter the waist depth Press Enter A move is made to the input for waist length value 4 Enter waist length Press enter three times The remaining values 5 7 should remain unchanged Pres...

Страница 66: ...ne and select INPUT mode Select the Create program function number key 5 Select the PLEAT 2 function Enter the program number Press Enter Select SEWING mode to end the seam program input The values ar...

Страница 67: ...number key 1 Enter pleat depth value 1 Press Enter A move is made to the input of the pleat length value 2 Enter pleat length Press Enter If the Enter key is pressed once a move is made to the curve...

Страница 68: ...l for Stitch condensing seam start appears on the display 0 3 Enter 1 2 3 4 5 6 7 9 0 Enter 8 Esc Clear bdf 444 99 27 0 SPULE 0 10000 Select SEWING mode to end the seam program input The values are ch...

Страница 69: ...consists of elements so called sections which can be divided into two groups Sections which influence the geometry of the seam pattern Sections with machine functions Stitch data record This is neces...

Страница 70: ...r key 4 Direct function to bring the machine into its starting position Insert the workpiece and move the loading table forwards Explanation of the symbols in the pictogram bar Create modify free prog...

Страница 71: ...amming As soon as the initial state has been reached a change is made from the SEWING mode back into the INPUT mode and the appropriate symbols appear on the display of the graphics control panel init...

Страница 72: ...1 SCALE UP FACTOR FOR X AXIS 2 SCALE UP FACTOR FOR Y AXIS 3 ROTATION ANGLE 4 MIRROR 4 MOVE BLOCK 5 DELETE BLOCK Pattern functions 1 MOVE PATTERN 2 MANIPULATE PATTERN SYMMETRY POINT WITH TRANSFER KEYS...

Страница 73: ...8 Esc Clear bdf X 2500 Y 0 1 PROGRAM NUMBER 500 2 3 1 11 08 05 Explanation of the functions in the initial state free programming MARK START OF BLOCK MARK END OF BLOCK After a desired point in the pro...

Страница 74: ...g the MOVE BLOCK function the carriage drive must be moved to a new point This point is taken over by pressing Enter and the block is moved DELETE BLOCK After selecting the function DELETE BLOCK the b...

Страница 75: ...eference point is created Delete number key 8 This function deletes the current section Modify number key 9 After selecting this function the current section can be modified Activate insert number key...

Страница 76: ...ivate Insert Insert block Insert line Insert single stitch Insert curve Insert fast slew Graphic functions 1 STANDARD STITCH LENGTH 2 STITCH LENGTH 3 STITCH WIDTH 4 CIRCLE 5 ARC 6 CURVE END POINT Inse...

Страница 77: ...ints can be entered on the curve Taking the stitch length into consideration the controller calculates the run of the curve These points do not necessarily have to be penetration points A stitch lengt...

Страница 78: ...are required The first point is automatically the starting point Both missing points must be entered A stitch length must be defined ARC For the arc the same applies as for the circle The last point...

Страница 79: ...tion is selected a menu is displayed where the type of interruption can be selected WAIT FOR INPUT 1 The program procedure is interrupted until the input has reached the appropriate level WAIT FOR INP...

Страница 80: ...number with the number keys e g 1 for creating a new seam program Confirm input with Enter 1 1 2 3 4 5 6 7 9 0 Enter 8 Esc Clear bdf PROGRAM NUMBER 100 PERMISSIBLE 0 599 1 2 3 4 5 6 7 9 0 Enter 8 Esc...

Страница 81: ...mm number key 9 Take over the insertion depth value by withdrawing the loading table Move through the sequence step by step until reaching the initial state for free programming Select Create modify...

Страница 82: ...0 Y 0 5 SEWING 1 2 3 4 5 6 7 9 0 Enter 8 Esc Clear bdf 1 STANDARD STITCH LENGTH 2 STITCH LENGTH 3 STITCH WIDTH 4 CIRCLE 5 ARC 6 CURVE END POINT Select Modify function number key 9 to insert the start...

Страница 83: ...f STANDARD STITCH LENGTH 3 00 MM PERMISSIBLE 1 00 3 00 MM Enter 1 2 3 4 5 6 7 9 0 Enter 8 Esc Clear bdf X 600 Y 0 9 LINE LINE END POINT X 600 Y 0 Enter value for the standard stitch length e g 2 50 mm...

Страница 84: ...lear bdf X 810 Y 54 11 CURVE POINT CURVE POINT X 810 Y 54 Enter Select Curve function number key 4 Using the number keys 1 4 move to the first curve point Press Enter to confirm input Switch off Inser...

Страница 85: ...14 LINE Using the number keys 1 4 move to the curve end point Press Enter to confirm input By switching off the Insert function number key 0 the curve end point is saved Select Insert function number...

Страница 86: ...ERVICE function Select OTHER FUNCTIONS function Select INSTALLING OPERATING PROGRAMS function Insert KL3586BOOT1 disk into the disk drive and press the Plus key Following display appears after a few s...

Страница 87: ...NE After concluding the booting procedure the disk must be removed from the disk drive and the machine switched off and on again with the on off switch If after the firmware has been checked automatic...

Страница 88: ...11 48 Input...

Страница 89: ...d regulator 13 9 13 06 07 Bobbin winder 13 10 13 07 Adjusting the thread trimming device 13 11 13 07 01 Preliminary adjustment of the control cam 13 11 13 07 02 Adjusting the roller lever 13 12 13 07...

Страница 90: ......

Страница 91: ...case For all cleaning work the machine must be connected from the mains by switching off the on off switch or by removing the mains plug To avoid breakdowns the following cleaning work is recommended...

Страница 92: ...aning the hook compartment Switch off the machine Danger of injury if the machine suddenly starts running Open hook compartment cover 1 Clean the hook and hook compartment daily more often if in conti...

Страница 93: ...tor Switch the machine off Disconnect the air hose at the air filter lubricator To drain water bowl 1 Water bowl 1 drains itself automatically when the compressed air hose is discon nected from the ai...

Страница 94: ...04 2 1 12 05 Checking adjusting the air pressure Before operating the machine always check the air pressure on gauge1 Gauge 1 must show a pressure of 6 bar If necessary adjust to this reading To do so...

Страница 95: ...oil reservoir must always have oil in it When required fill oil into the tank 2 through hole 3 fill max up to line The oil tank 4 is not used as an oil level indicator but only for filling tank 2 Onl...

Страница 96: ...nly use Isoflex Topas L32 high performance grease part no 280 1 120 210 Unscrew the cover of the X feed With the appropriate lubricating nipple using a grease gun lubricate the guide units every 6 mon...

Страница 97: ...hine parts which are to be loosened before making the adjustment and tightened again after the adjustment has been carried out 13 02 Tools gauges and other accessories 1 set of screwdrivers with blade...

Страница 98: ...e measures to prevent it being switched on again Fig 13 01 Slide pressure bar 1 to the left and tilt down Tilt back material take over unit 2 screws 3 two screws in total Slide cover plate 4 screws 5...

Страница 99: ...ixed in the needle rise position needle bar position 1 8 mm below b d c Turn the balance wheel until the needle bar is approximately in the required position Fit adjustment gauge 1 as shown in Fig 13...

Страница 100: ...the needle bar is positioned 1 8 mm past b d c the markings 3 and 4 should be in alignment Fig 13 03 Set needle bar at 1 8 mm past b d c see Chapter 13 05 Adjustment aids Turn toothed belt sprocket 1...

Страница 101: ...e needle hole Loosen screws 1 2 and 3 Adjust needle bar frame 4 according to the requirement Tighten screw 2 and slightly tighten screw 3 With screw 1 draw the inner guide stud towards the eye of the...

Страница 102: ...ened in such a way that when the gauge is pushed onto the toothed belt the marking in the gauge window corresponds to the marking on the bushing Align hook shaft bearing 1 screw 2 according to require...

Страница 103: ...econds a mark should be made by a fine stripe of oil on the strip of paper placed over the needle plate cutout The adjustment is only necessary if the wick has been replaced When replacing the wick ma...

Страница 104: ...dle eye must be 0 8 mm below the hook point 3 Between the projection of the bobbin case position finger 4 and the bottom of the retaining groove there should be a distance of 0 5 mm Set needle bar at...

Страница 105: ...at its largest when going around the hook the thread check sp ring must have moved by approx 1 mm 4 3 1 Turn thread tension 1 screw 2 according to requirement 1 Turn thread tension 3 screw 4 accordin...

Страница 106: ...1 3 The bobbin winder must turn off automatically when the thread level is approx 1 mm from the edge of the bobbin Unscrew drive unit 1 for the Y axis screws 2 Adjust drive wheel 3 screws 4 in accord...

Страница 107: ...ce 13 07 01 Preliminary adjustment of the control cam Requirement When the needle bar is at its t d c the surface 1 1 1 1 1 of the control cam should be parallel to the bed plate Adjust control cam 1...

Страница 108: ...s fully extended the roller of roller lever 4 should be 0 1 mm away from the highest point of control cam 5 2 Cylinder 3 should be parallel to the front edge of the bed plate Adjust or turn eccentric...

Страница 109: ...The thread catcher 5 should be horizontal and not touch anything when it moves Remove knife 1 screw 2 Bring the needle bar to its b d c Release stop 3 screws 4 Position thread catcher 5 screws 6 in fr...

Страница 110: ...e right edge of the thread catcher see arrow Bring the needle bar to BDC Slide knife 1 under the locking tab and align according to requirement 1 Tighten screw 2 lightly Adjust thread catcher carrier...

Страница 111: ...er 5 is at its front point of reversal the rear edge of the thread catcher cutout must be positioned 1 mm before the bobbin case position finger 6 Fig 13 14 6 5 1 mm Swing roller level 1 into the lowe...

Страница 112: ...its front point of reversal Double the thread and insert into catcher cutout Carry out trimming operation manually If the threads are not cut according to the requirement align thread catcher 1 screws...

Страница 113: ...e tip of thread catcher 6 and the centre of the catch Fig 13 16 Bring the needle bar to its b d c Press roller lever 1 by hand against the control cam 2 and turn the balance wheel until there is a dis...

Страница 114: ...ition there should be a distance of 0 5 mm between the guide roller 5 and the pressure bar Align pressure bar 1 screw 2 and nut 3 in accordance with requirement 1 To control the setting place the fabr...

Страница 115: ...ive unit of the X axis Requirement The bottom edge of the guide rail 3 should be parallel at a distance of 64 mm below the table top without cover plate Fig 13 18 Align drive unit 1 Screws 2 in accord...

Страница 116: ...lt tension should be 200 Nm and tested with measuring device 2 Fig 13 19 Adjust tensioning roller 1 counter nut accessible from rear in accordance with the requirement For information about the correc...

Страница 117: ...justment 74 015 13 08 04 Stop on drive unit of the Y axis Requirement Pressure bar 3 must not touch the sewing foot 4 Fig 13 20 Adjust stop 1 screws 2 in accordance with the requirement 50 037a 2 1 2...

Страница 118: ...on the drive unit of the Y axis Requirement When the machine is switched on no play should be felt in the drive unit of the Y axis Fig 13 21 Move motor 1 screws 2 four screws in total towards the mach...

Страница 119: ...enings of the adjustment gauge 2 2 When the balance wheel is turned adjustment pin 1 must enter the corresponding hole of adjustment gauge 2 Fig 13 22 Switch on the machine Select the ADJUST ZERO POIN...

Страница 120: ...take over the setting with Enter If necessary adjust guide roller bracket 3 screws 4 according to requirement 1 Insert disk KONF and save the new zero point setting see Chapter 11 05 Functions in the...

Страница 121: ...e machine Select the ADJUST ZERO POINTS function on the graphics control panel Select the DEPTH function Move the needle strip 1 according to the requirement number keys 1 and 2 and take over the sett...

Страница 122: ...ed all needles 1 should be positioned 0 5 mm above the cover plate Switch on the machine Select the INPUTS OUTPUTS function on the graphics control panel Press number key 0 Select code number 3 and lo...

Страница 123: ...ading table 3 has been inserted it should be positioned in the centre of the cutout of the material take over unit 4 and parallel to the material take over unit 4 and the cover plate Fig 13 25 Adjust...

Страница 124: ...LE TO TOP CONFIRM WITH ENTER KEY 13 08 11 Correcting the start point Requirement 1 On seams without start backtacks the first stitch must be set securely in the workpiece 2 On seams with start backtac...

Страница 125: ...foot shoe should be 1 5 mm above and parallel to the table top 2 Needle 4 should be located in the centre of the cutout of presser foot 1 Fig 13 26 Adjust presser foot 1 screws 2 in accordance with re...

Страница 126: ...13 30 Adjustment...

Страница 127: ...1 05 Stepping motor drive A40 14 7 14 01 06 CAN node A10 14 8 14 02 Error description 14 10 14 02 01 Example of an error message 14 10 14 02 02 Sewing drive error 14 11 14 02 03 Errors Stepping motor...

Страница 128: ...trol panel F2 500 mA T H5 24 V DC I O F3 2 5 A T H2 80 V DC stepping motor F4 6 3 A T H3 24 V DC stepping motor F5 500 mA T H4 Pin assignment X 1 transformer secondary PIN Signal PIN Signal 3 V1 18 V...

Страница 129: ...18 V AC 9 POWERF 10 V1 18 V X 3 Fan X4 X5 X6 PIN Signal PIN Signal 1 24 V I O 2 GND 24 V X 7 sm end phase PIN Signal PIN Signal 1 24 V SM 4 GND 24 V SM 2 80 V SM 5 GND 80 V SM 3 80 V SM 6 GND 80 V SM...

Страница 130: ...unit 14 01 02 Basic control unit A20 Supply Flat conductor floppy PC 104 Floppy Bootstop Supply floppy Pin assignment X103 COM1 X101 COM2 PIN Signal PIN Signal 1 Vterm1 6 2 RxD 7 RTS 3 TxD 8 CTS 4 9...

Страница 131: ...7 Input 2 14 Input 2 8 Input 1 15 Input 1 X208 CAN Bus PIN Signal PIN Signal 1 P8HA 6 2 P8HA 7 3 DoRi 8 DoRi 4 GND 9 GND 5 X400 main drive PIN Signal PIN Signal 1 Screening 14 A_A 2 TxD_A 15 A_B 3 Rx...

Страница 132: ...functions and fuses are not available If error messages appear on the machine display see Chapter 14 02 02 Error in sewing drive Pin assignment X2 Synchronizer PIN Signal PIN Signal 1 KA 6 2 KB 7 3 K...

Страница 133: ...time for position control in 10 ms 0 100 40 25 890 05H P quota for rest brake 1 50 25 25 891 06H D quota for rest brake 0 50 20 15 894 rotary direction synchronizer see par 08H Bit1 1 Bit1 1 897 commu...

Страница 134: ...001 102 91 001 For information about LED status indications see Chapter 14 02 03 Errors Stepping motor drive PIN assignment X5 bootstrap PIN Signal PIN Signal 1 GND 2 BOOTSTRAP 3 RESIN 4 n c 5 TxD 6 R...

Страница 135: ...7 X8 X9 motor connection motor 1 to 3 PIN Signal 1 Coil 1 2 Coil 1 3 Coil 2 4 Coil 2 14 01 06 CAN node A10 The CAN node has following basic setting address S200 1 Pin assignment X300 outputs PIN Signa...

Страница 136: ...4 V 7 IN5 25 GND 43 24 V 8 IN6 26 GND 44 24 V 9 IN7 27 GND 45 24 V 10 IN8 28 GND 46 24 V 11 IN9 29 GND 47 24 V 12 IN10 30 GND 48 24 V 13 IN11 31 GND 49 24 V 14 IN12 32 GND 50 24 V 15 IN13 33 GND 51 24...

Страница 137: ...ction see Chapter 14 02 01 Example of an error message 14 02 01 Example of an error message Below is an example of an error occurring when an output is activated If an error occurs when switching an o...

Страница 138: ...Incorrect position 3Bh Path for guided positioning too short 3Ch Reset of position counter not possible motor is in operation 3Dh Rotating in TDC after power on not permissible 3Eh Synchronization ma...

Страница 139: ...otor controller The error message is indicated by LEDs on the stepping motor controller LED Meaning H9 red Temperature too high in end phase H15 red End phase ready H7 red 80 V supply 88 V H8 red 80 V...

Страница 140: ...tly connect properly motor is not rotating but does have a signal input pulse correct timing and voltage level holding torque motor is rotating signal inputs pulse and direction correct timing and vol...

Страница 141: ...cord data 7 Fast slew although machine sewing 8 Stitch length inadmissible line 9 Stitch length inadmissible circle 10 Circle point circle end point 11 Division by 0 12 Stitch length inadmissible curv...

Страница 142: ...ree program 8 Seam parameter 9 STARTTACK 10 STITCH CONDENSING SEAM START 11 ENDTACK 12 STITCH CONDENSING SEAM END 13 ANGLE SEAM END 14 BASTING STITCH 15 Bobbin thread functions 16 RESET STITCH COUNTER...

Страница 143: ...MEMORY 37 DELETE ONE PROGRAM ON DISK 38 DELETE ALL PROGRAMS ON DISK 39 FORMAT DISK 40 COUNTERS 41 RESET PIECE COUNTER 42 THREAD MONITOR 43 SUPPRESSED STITCHES NEEDLE THREAD MONITOR 44 REACTION TIME TH...

Страница 144: ...MOTOR 3 74 DISPLAY INPUTS OUTPUTS 75 ADJUST ZERO POINT 76 CARRIAGE POSITION 77 DEPTH 78 NEEDLE POSITION 79 CORRECTION VALUE START POINT 80 ADJUSTMENTS READ WRITE 81 READ MACHINE DATA FROM DISK 82 WRIT...

Страница 145: ...tch condensing seam end Angle seam end Basting stitch Bobbin thread functions Bobbin thread preselect Sewing head functions Maximum speed Speed tack reduction Speed basting stitch Intermittent stop Ma...

Страница 146: ...OUT13 OUT 2 Programmable output 2 12 OUT14 13 OUT15 14 OUT16 15 14 03 04 Table of inputs Nodes A10 X400 Input Denomination IN1 IN1 programmable input 1 IN2 IN2 programmable input 2 IN3 E1 1 loading ta...

Страница 147: ...MSF02 A26 Control panel Vers 3 0 A30 Power supply unit BS 3 A40 Controller SM end phase A50 Floppy LW HD E1 1 Initiator loading table rear E1 2 Initiator loading table front E1 3 Initiator loading ta...

Страница 148: ...Initiator impermissible position for stepping motor X T1 Transformer 230V Y1 1 Valve loading table backwards Y1 2 Valve loading table forwards Y2 Valve suction on Y3 Valve needle strip off Y4 Valve w...

Страница 149: ...15 3 91 191 431 95 Version 21 05 02 Mains supply 230 V...

Страница 150: ...15 4 Axle drives Version 21 05 02 91 191 431 95...

Страница 151: ...15 5 91 191 431 95 Version 21 05 02 Sewing drive...

Страница 152: ...15 6 Circuit diagram outputs Version 21 05 02 91 191 431 95...

Страница 153: ...15 7 91 191 431 95 Version 21 05 02 Circuit diagram inputs...

Страница 154: ...15 8 Circuit diagram A20 A26 A30 A50 Version 21 05 02 91 191 431 95...

Страница 155: ...15 9 91 191 431 95 Version 21 05 02 Circuit diagram A21 A23...

Страница 156: ...n AG Postfach 3020 D 67653 Kaiserslautern K nigstr 154 D 67655 Kaiserslautern Telefon 0631 200 0 Telefax 0631 17202 E Mail info pfaff industrial com Gedruckt in der BRD Printed in Germany Imprim en R...

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