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Set-up and Initial Commissioning

 23

 

O

Insert the machine into the table top, see 

chapter 8

.

01

.

02 Inserting the sewing 

machine into the stand

 

 

O

After loosening the screws 

2

, adjust the switch 

1

 in such a way that the switch 

1

 is 

actuated when the sewing head is mounted.

 

O

Tighten the screws 

2

 in this position.

 
 

 

8

.01.03

 

Assembling the start inhibitor

Fig. 8 - 03

1

2

Содержание 3511-3/01

Страница 1: ...3511 296 12 19 278 002 Instruction Manual engl 07 15 This instruction manual applies to machines from the serial number 2 812 105 and software version 1_912_26 onwards INSTRUCTION MANUAL 3 01...

Страница 2: ...Geiger Str 12 IG Nord D 67661 Kaiserslautern This instruction manual applies for all models and subclasses listed in chapter 3 Technical Data The adjustment manual for the machine can be downloaded at...

Страница 3: ...10 3 Technical Data s 11 3 01 PFAFF 3511 3 01 11 4 Disposal of the Machine 12 5 Transport Packaging and Storage 13 5 01 Transport to the customer s premises 13 5 02 Transport within the customer s pr...

Страница 4: ...03 Removing inserting the bobbin case 30 9 04 Inserting the bobbin case adjusting the bobbin thread tension 30 9 05 Threading the needle thread adjusting the needle thread tension 31 9 06 Entering the...

Страница 5: ...a in the machine memory 53 11 01 08 Deleting programs in the machine memory 54 11 01 09 Deleting programs and machine data on the SD memory card 55 11 01 10 Formatting the SD memory card 56 11 02 Para...

Страница 6: ...to all the relevant safety requirements O O The machine must always be disconnected from the power supply by pressing the main switch or pulling out the mains plug when sewing tools are replaced such...

Страница 7: ...manual is a part of the machine and must be made available to the operating personnel at all times The instruction manual must have been read before the initial start up O O The operating personnel a...

Страница 8: ...rised persons are located in the machine s hazard zone O O Any changes occurring on the machine which impair its safety must be reported to the owner operator immediately 1 05 02 Technical staff Techn...

Страница 9: ...ecome jammed or be slung away Risk of injury from parts flying around Do not operate the machine without the take up lever guard 1 Risk of injury due to the motion of the take up lever Do not operate...

Страница 10: ...he machines are used for sewing lockstitch seams in the clothing industry Any usage not approved by the manufacturer is deemed misuse The manufacturer shall assume no liability for damage caused by mi...

Страница 11: ...800 mm Height above table approx 300 mm Ambient temperature 85 rel humidity condensation not permitted 5 40 C Connection data Operating voltage 230 V 10 50 60 Hz Max input power 400 VA Fuse protection...

Страница 12: ...various plastics The electrical equipment consists of plastics and copper O O The machine must be disposed of in accordance with the locally valid environmental protection regulations with a specialis...

Страница 13: ...ensure that the machines are only transported in a vertical po sition 5 03 Disposal of the packaging materials The packaging materials of these machines consists of paper cardboard and VCI fleece It i...

Страница 14: ...med or important information in this instruction manual are emphasised by symbols The symbols used have the following meaning Note information Cleaning care Lubrication Maintenance repairs adjustment...

Страница 15: ...LED lights up yellow output indicator O O The key 2 on the light barrier is used to adjust the light barrier see chapter 14 11 Setting the light barrier in the adjust ment manual Fig 7 02 7 Operating...

Страница 16: ...ng mode see chapter 10 Sewing O O In manual sewing 0 Neutral position 1 Sewing 1 Raise sewing foot 2 Trim thread O O In programmed sewing 0 Neutral position 1 Start sewing cycle 1 No function 2 Seam s...

Страница 17: ...used for selecting or altering the functions and parameters shown on the display O O The function keys 3 are used for turning the corresponding function on and off Switched on functions are each indic...

Страница 18: ...neath To convert from double back tack to single backtack reset the number of stitches A End backtack O O The seam lock at seam end end backtack is turned on or off by pressing this key The number of...

Страница 19: ...m management is called up by pressing this key twice see chapter 11 01 Pro gram management Piece counter O O The piece counter is switched on or off by pressing the key The actual value is shown on th...

Страница 20: ...en the function is switched on F3 O O After calling up the corresponding PC piece counter function the piece counter is reset by pressing this key see chapter 10 03 03 Switching on the edge trimmer wi...

Страница 21: ...st be provided at the erection site see chapter 3 Technical Data The erection site must also have a firm and level subsurface and adequate lighting The table top is lowered for packaging purposes The...

Страница 22: ...inge 1 is screwed to the sewing head base plate O O Insert the sewing machine into the table top O O Insert the sewing head support 2 into the table top hole 1 Do not operate the machine without the s...

Страница 23: ...chapter 8 01 02 Inserting the sewing machine into the stand O O After loosening the screws 2 adjust the switch 1 in such a way that the switch 1 is actuated when the sewing head is mounted O O Tighten...

Страница 24: ...ly can damage the control unit O O Attach the following ground cables in order to discharge static electricity O O Securely attach the ground cable from the sewing head 1 to ground point A O O Securel...

Страница 25: ...ommissioning 25 8 03 Assembling the reel stand O O Assemble the reel stand as shown in the adjacent illustration O O Then insert the stand into the O O hole in the table top and secure it with the enc...

Страница 26: ...12 Maintenance and Care O O Connect the machine to the compressed air system The manometer 3 must show a pressure of 6 bar Set this value if required see chapter 12 04 Checking setting the air pressu...

Страница 27: ...y pressing the TE Speed key The machine is ready for operation again 8 05 Switching the machine on off O O Switch the machine on see chapter 7 01 Main switch Error PRESS TE E009 8 04 Machine drive hom...

Страница 28: ...tricity mains for all set up work by operat ing the main switch or by removing the mains plug Switch off the machine Risk of injury due to accidental machine start up Only use needles of the system in...

Страница 29: ...bobbin case must be fitted in the hook Otherwise a jammed thread may damage the hook O O The tension of the thread on the bobbin 1 can be adjusted with the knurled thumb screw 4 O O The bobbin winder...

Страница 30: ...sition using both hands Danger of injury by crushing be tween the machine and the ta ble top Fig 9 05 Fig 9 03 9 03 Removing inserting the bobbin case 1 9 04 Inserting the bobbin case adjusting the bo...

Страница 31: ...d tension Switch off the machine Risk of injury due to accidental machine start up O O Thread the needle thread as shown in Fig 9 06 Please ensure that the needle is thread ed from the left O O Adjust...

Страница 32: ...ne 9 07 Entering the start and end backtacks O O Switch the machine on O O Switch on the corresponding function LED in the key lights up by pressing the start backtack and or end backtack keys O O Swi...

Страница 33: ...he scroll key A B C D Insert the SD card O O Open the cover 1 O O Insert the SD card 2 into the card slot with the label facing forwards O O Close the cover 1 again Only use FAT 16 format memory cards...

Страница 34: ...template O O Insert the lining between the supporting surface 1 and the material clamp 2 until it touches the guide pins 3 O O Close the material clamp 2 O O Place a rough cut for the fullness on the...

Страница 35: ...Set up 35 9 09 02 Inserting the sewing template O O Feed the sewing template 1 into the guide on the needle plate and slide it through until you feel it stop The machine is ready to start Fig 9 09 1...

Страница 36: ...es 10 01 Manual sewing Manual sewing is used for setting up and testing It is not normally used for production After the machine has been switched on and manual sewing has been selected by pressing th...

Страница 37: ...ff Start inhibitor on off The function is available from mechanic level b see chapter 11 02 01 Selecting the user level O O Insert the workpiece if required see chapter 9 09 Inserting the workpiece O...

Страница 38: ...f required The LED in the key must light up 1 1 15 0 The scroll key can be used to choose between the following menus in programmed sewing Program related values Seam section related values Bartack an...

Страница 39: ...er in the seam section related values menu 1 500 4 5 50 PC 16 Display the cycle time in the seam section related values menu 1 500 4 5 50 T 11 3s Bartack and edge trimmer delay menu Functions in progr...

Страница 40: ...g the user level O O Insert the workpiece see chapter 9 09 Inserting the workpiece O O Select the program number of the desired seam construction diagram by pressing the keys P O O Start the seam sequ...

Страница 41: ...tches 5 Theoretical stitch length 1 2 mm Actual stitch length 8 0 mm Speed 1500 min 1 Seam zone 5 Stitches 35 Stitch length 2 2 mm Speed 2200 min 1 Turn 23 mm O O Switch the machine on O O Activate me...

Страница 42: ...3 mm by pressing the keys D O O Switch on the Turn corner function for the seam zone The turn is performed The turning range can be corrected by pressing the keys S O O Select the second seam zone by...

Страница 43: ...e desired value for the stitch length e g 2 2 mm by pressing the keys P S O O Stitch the third seam zone using the pedal functions e g 66 stitches O O Select the fourth seam zone by pressing the keys...

Страница 44: ...O O Switch on the Turn corner function for the seam zone The turn is performed O O Exit teach in mode The LED in the key does not light up The machine initiates thread trimming and saves the program...

Страница 45: ...m number of the seam construction diagram to be changed e g 10 by pressing the key A O O Change the global function such as start and end backtack if required see chapter 9 07 Entering the start and e...

Страница 46: ...he memory card slot lights up red see arrow An error message can be caused by the incorrect set up faulty elements or overloading O O Correct the fault O O Confirm the error correction if required by...

Страница 47: ...Call up manual sewing if required The LED in the key does not light up O O Press the TE key twice O O Program management is called up by pressing the scroll key 2x After calling up program management...

Страница 48: ...through within the display by pressing on the right keys O O The programs 1 99 are displayed Only occupied program places are displayed O O Further menu items of program management are called up by pr...

Страница 49: ...within the display by pressing on the right keys O O Programs 1 99 and machine data MD are displayed Only occupied program places and saved machine data are displayed O O Further menu items of program...

Страница 50: ...memory card by pressing the keys under the symbol of the memory card O O Confirm the copying process by pressing the right plus key O O Further menu items of program management are called up by pressi...

Страница 51: ...lling up program management O O Confirm the copying process by pressing the right plus key O O Further menu items of program management are called up by pressing the left keys O O Press the left keys...

Страница 52: ...chine memory by pressing the keys under the symbol of the memory card O O Confirm the copying process by pressing the right plus key O O Further menu items of program management are called up by press...

Страница 53: ...essing the left keys O O Press the left keys until the corresponding menu item is displayed O O Confirm selection of the menu item by pressing the right plus key COPY ALL COPY ALL ALL 10 01 07 Copying...

Страница 54: ...nfirm the deletion process by pressing the right plus key O O Further menu items of program management are called up by pressing the left keys Before the deletion process a prompt for confirmation wil...

Страница 55: ...rd O O Confirm the deletion process by pressing the right plus key O O Further menu items of program management are called up by pressing the left keys Before the deletion process a prompt for confirm...

Страница 56: ...g process is confirmed by pressing the right plus key The formatting process can be cancelled by pressing the right minus key The card is completely formatted if it cannot be read If it is readable an...

Страница 57: ...e current user level is shown on the display 11 02 01 Selecting the user level By default the machine is in user level a when it is switched on The following section describes how to call up the servi...

Страница 58: ...03 List of parameters O O Select the desired parameter by pressing the keys P e g parameter 660 bobbin thread monitoring O O Set the desired value for the parameter by pressing the keys L e g value 2...

Страница 59: ...resser foot B C ON OFF ON 4 452 Lock out input ON yes OFF no no function B C ON OFF ON 5 521 Needle position at sewing stop before seam end ON needle position 2 top OFF needle position 1 bottom B C ON...

Страница 60: ...ead lever up B C 0 255 226 705 Needle position 5 Magnetic thread trimming end of cutting signal 1 start of cutting signal timing 1 B C 0 255 200 706 Needle position 6 Pneumatic thread trimming start o...

Страница 61: ...0 80 0 770 Lift delay for the presser foot in pedal posi tion 1 C 10 250 80 789 Needle position 10 location finding posi tion B C 0 255 239 797 Hardware test ON yes OFF no C 0 1 0 798 User level C 0...

Страница 62: ...igher ranking position controller for standstill brake C 1 25 15 897 MINI motor variant 1 long 0 short C 0 1 0 898 Motor current limit ON 15A OFF 10A C ON OFF OFF 9 900 Additional proportional amplifi...

Страница 63: ...4 2 1103 Maximum power for the stepping motor 1 C 1 100 90 1104 Reducing power for the stepping motor 1 C 0 60 50 1105 Start stop time for the stepping motor 1 Time for one step in start stop speed C...

Страница 64: ...current directly after mains on ERROR 66 Short circuit ERROR 67 Mains off ERROR 68 Excess current during operation ERROR 69 No increments ERROR 70 Motor blocked ERROR 71 No incremental encoder connect...

Страница 65: ...ug Risk of injury due to acci dental machine start up The following tasks are recommended during single shift operation to avoid operational errors O O Tilt machine backwards O O Clean the hooks and h...

Страница 66: ...anger of injury by crushing between the machine and the table top Only use oil with a centre viscosity of 22 0 mm2 s at 40 C and a density of 0 865 g cm3 at 15 C We recommend PFAFF sewing machine oil...

Страница 67: ...Switch off the machine Detach the compressed air tube on the maintenance unit Emptying the water tank O O The water tank 1 empties itself automat ically after the compressed air tube for the maintenan...

Страница 68: ...tive to the Internet download the parts list can also be requested as a hard copy under order no 296 12 19 278 91 100 296 25 2x 11 108 174 25 11 330 958 15 System 134 KK 91 262 250 91 91 262 377 91 99...

Страница 69: ...Wearing Parts 69 91 171 049 05 99 137 151 45 91 700 996 15 95 774 464 25 91 171 042 05 11 108 087 15 91 264 235 15 91 264 338 91 11 108 222 15 91 264 240 05 11 108 084 15 2x...

Страница 70: ...is an authorized licensee of the PFAFF trademark PFAFF Industriesysteme und Maschinen GmbH Hans Geiger Str 12 IG Nord D 67661 Kaiserslautern Tel 49 6301 3205 0 Fax 49 6301 3205 1386 E mail info pfaff...

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