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Y53-6158-1B1 

(06/21)

 

Maintenance Schedule 

WARNING! 

Turn  off  the  truck  and  wait  until  all 
radiators  are  cool  before  checking  the 
coolant  levels.  Personal  injury  could 
occur if this warning is not followed. 

CAUTION! 

Only use the specified refrigerant lube. 
If  the  incorrect  refrigerant  lubricant  is 
used, isolation errors will occur, and the 
truck will be inoperable. 

CAUTION! 

Do not mix different brands or types of 
lubricants. Always drain (or remove) old 
lubricants from the unit before refilling 
it. Failure to heed this warning will result 
in equipment damage. 

WARNING! 

Exercise  extreme  caution  to  prevent 
neckties,  jewelry,  long  hair,  or  loose 
clothing from catching in the fan blades 
or  any  other  moving  parts.  Failure  to 
comply  may  result  in  personal  injury, 
death,  and  equipment  or  property 
damage. 

DANGER! 

Restrict  high  voltage  part  maintenance 
to  qualified  personnel  only.  Do  not 
touch  high  voltage  parts  or  attempt  to 
remove  high  voltage  parts.  Do  not 
attempt  to  service  high  voltage  parts. 
Ignoring this warning will create risk of 
injury  or  death  to  yourself  and 
bystanders. 

CAUTION! 

Do not perform welding procedures on 
the  truck.  Welding  could  damage  the 
heat  treated  rails,  the  high  voltage 
insulation,  controllers,  and  other 
expensive or safety critical components. 

WARNING! 

Always  perform  the  vehicle  shutdown 
procedure  before  performing  routine 
maintenance.  Otherwise,  silent  truck 
movement capability may exist. 

CAUTION! 

Connecting to  an  unapproved CAN  bus 
may  trigger  CAN  fault  codes  or  worse. 
The truck manufacturer will not warrant 
failures or damage caused by improper 
connections to the CAN bus or improper 
connections. 

Содержание 520EV

Страница 1: ......

Страница 2: ...red on this vehicle Please disregard any illustrations or descriptions relating to features or equipment that are not on this vehicle PACCAR reserves the right to discontinue change specifications or...

Страница 3: ...Y53 6158 1B1 06 21 520EV...

Страница 4: ...3...

Страница 5: ...21 Safety 6 Emergency 18 Controls 24 Operation 32 Maintenance 38 Contents _____________________________________________________________________________________________________________________________...

Страница 6: ...5 Contents __________________________________________________________________________________________________________________________________________...

Страница 7: ...Y53 6158 1B1 06 21 Safety...

Страница 8: ...7...

Страница 9: ...rtrain and auxiliary components require different operating procedures and service intervals than the typical diesel powered truck This supplemental operator s manual provides information that is not...

Страница 10: ...at the time of publication Peterbilt Motors Company reserves the right to make changes at any time without notice Safety Alerts Please read and follow all of the safety alerts contained in this manual...

Страница 11: ...NOT exactly match the powertrain or parts used in your application The illustrations can contain symbols to indicate an action required and an acceptable or unacceptable condition The illustrations sh...

Страница 12: ...performing any repair read and understand all safety precautions and warnings The following is a list of general safety precautions that must be followed to provide personal safety Failure to follow...

Страница 13: ...ities are equipped to perform repairs safely and correctly Additional Sources of Information Major component suppliers also supply operator s manuals specific to their products Additional manuals and...

Страница 14: ...verter The DC DC converter is the battery electric truck s equivalent to a diesel truck s alternator The DC DC converter uses energy from the propulsion battery pack to power the low voltage component...

Страница 15: ...shock resulting in serious injury or death CAUTION Do not store the battery pack in ambient temperatures above 95 F 35 C Permanent damage to the propulsion battery pack will occur CAUTION To prevent...

Страница 16: ...15 Vehicle Layout...

Страница 17: ...Y53 6158 1B1 06 21 Additional Components on the PCAS PCAS Power Electronics and Controls Subsystem Not Shown The Power Electronics Coolant Reservoir is located behind the 520 cab on the passenger side...

Страница 18: ...17...

Страница 19: ...Y53 6158 1B1 06 21 Emergency...

Страница 20: ...sponders Guide First Responder instructions are available through the QR below Download and print the documentation for the Peterbilt 520EV with your current model year Routinely check the NFPA site t...

Страница 21: ...Only the low voltage lead acid batteries can be used for jump starting Failure to heed this warning WILL result in personal injury death or equipment damage WARNING Never jump start a battery near fir...

Страница 22: ...of the discharged dead battery This terminal may have a large red or P on the battery case post or clamp 9 Attach the other end of the same cable to the positive terminal of the good booster battery...

Страница 23: ...ents on the PCAS for the location of the low voltage fuses for the battery electric truck components WARNING When disconnecting the jumper cables ensure they do not touch any bare metal and that they...

Страница 24: ...23...

Страница 25: ...Y53 6158 1B1 06 21 Controls...

Страница 26: ...on the battery electric vehicle cluster switches and HVAC For reference the 520EV cluster is shown below Each new gauge and telltale is described in the following section The speedometer will either...

Страница 27: ...ove The truck could move if the accelerator pedal is pressed PTO Location Physical Telltales Position 8 on Cluster Color Amber Yellow Purposes 1 This telltale illuminates when the electric PTO ePTO is...

Страница 28: ...hen the truck will be severely derated i e below 25 power output allowed Regenerative Braking System Location Physical Telltale Position 8 on Cluster Color Amber Yellow Purpose RBS stands for regenera...

Страница 29: ...uck and call the PACCAR Customer Center Power Output Gauge Location Position 1 on Cluster Purpose This gauge helps drivers determine if their driving is economical ECO or resulting in regenerative bra...

Страница 30: ...that is not consumed by the propulsion motor When the needle is within the green region 11 o clock to 12 the truck s range should not be significantly impacted by power loss If the gauge value is abo...

Страница 31: ...Retarder ON OFF switch turns off all regenerative braking When the retarder switch is in the OFF position and 0 accelerator pedal demand occurs the truck will be coasting with no braking effort from...

Страница 32: ...This switch will not be included with the 520EV Gear Selector This electric powertrain contains eAxles with either 2 speed or 3 speed transmissions integrated on each eAxle Trucks built before 2022 wi...

Страница 33: ...Y53 6158 1B1 06 21 Operation...

Страница 34: ...d lights are clean and unobstructed PCAS Inspection Located Under Cab 1 Verify that the coolant lines power steering lines air lines fittings and other connections are all secure intact and free of ch...

Страница 35: ...OFF position during low traction road conditions e g ice rain gravel etc Failure to turn OFF the retarder could result in uncontrolled skidding WARNING Vehicle noise may be reduced in some operation...

Страница 36: ...he key from the ignition 4 Ensure the Ready to Move telltale is extinguished Park Brake Position For reference drawings of the park brake knob in its released position park brake disengaged and applie...

Страница 37: ...o the truck s charge port and the charger screen on the charger not on the truck to monitor the charging status Charge Port LED Status LED Color Charger Status Flashing Green DC Fast Charging Solid Gr...

Страница 38: ...ashing when 100 state of charge has been reached If you need to remove the charge plug before reaching 100 state of charge press the Charge Port LED button to end the charge If the charger plug has a...

Страница 39: ...Y53 6158 1B1 06 21 Maintenance...

Страница 40: ...r s Manual Note and replace any damaged labels Cab Interior See 520 Operator s Manual for non BEV components Battery Gauge Ensure the state of charge is high enough to complete your drive cycle Cluste...

Страница 41: ...e to comply may result in personal injury death and equipment or property damage DANGER Restrict high voltage part maintenance to qualified personnel only Do not touch high voltage parts or attempt to...

Страница 42: ...ine of reservoir sight glass 2 Years Power Steering EMGARD FE 75W 90 2 5 quarts 2 4 L First 15 000 Miles Then 120 000 Miles Or Every Year Cab A C See Refrigerant Fill Label 10 ounces of oil and R134a...

Страница 43: ...or guidance on power washing any equipment added by the body builder especially high voltage equipment CAUTION Do not power wash the PCAS Clean the components by hand as needed CAUTION Care must be ta...

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