background image

Troubleshooting Manual 

30 

If 

Check 

Machine 

 

Machine will not 

move with engine 

running 

Brakes Locked 

 

Drive Belt worn or damaged 

 

Idler Tensioning Spring broken or missing 

 

Clutch Oil 

 

Shift Cable and ends 

 

Shift Arm Bolt missing or loose 

 

Pulleys loose - 
   Tensioning Idler 

   V-belt Idler  

   Engine  
   Transaxle  

 

Front Axle Shaft Key missing 

 

Transaxle damage- 
   Oil low 

   (Do not attempt to repair the following) 

   Axle bent  

   Shift Fork bent or broken 
   Other internal damage  

Machine creeps or 

continues moving 

with Throttle 
Lever released 

Engine Idle speed too high 
 

Throttle Lever, cable damaged or sticking 
 

Auxiliary Throttle Return Spring broken 

          
Honda Throttle Lever too tight 
 

Carburetor linkage stuck 

Excessive 

Vibration 

Drive Belt slipping or tensioned improperly 

 

Loose Engine Bolts 

 

Engine Vibration Dampers Damaged 

 

Motor Plate Cracked  

 

Fasteners loose or missing  

 

Frame or welds cracked 

Ground Speed 

Incorrect 

Too fast: 

Engine RPM too high- 

   Throttle Lever/Cable improperly adjusted 

 

Too Slow: 

Engine RPM too low- 

   Throttle Lever/Cable improperly adjusted 

 

Belt Slipping, worn or damaged 

 

Transaxle in 

LOW GEAR

 

 

See Transaxle damage in “Machine will not 

move with Engine running” 
 

Transaxle Locked 

Front Brake locked 

Steering Brakes too tight, dirty, or damaged  

 

Axle Bearing low on grease  

 

Internal Transaxle damage- 

   (Do not attempt to repair) 

Brakes 

 

Stop too fast 

Brake Cable adjusted too tight 

 

Brake Band and Drum dirty 

 

Something caught in Brake Band and Drum 

 

Rear Wheel Hub low on grease  

Stop too slow 

Adjust Brake Cable 
 

Brake Band and Drum wet or contaminated 
 

Brake Cable broken 
 
Brake Band or Drum worn or damaged 

Pull to one side 

Rear Brake opposite the direction of the turn 

is tighter 
 
Rear Brake Cables misadjusted  
 

One Brake Band or Drum worn or damaged 
 

Rear Wheel Hub low on grease  

Squeal 

Brake Cable adjusted too tight 
 

Brake Band or Drum dirty, worn or damaged 
 

Something caught in Brake Band and Drum

 

Brakes chatter 

Brake Cable adjusted too loose 
 

Brake Band or Drum dirty, worn or damaged 
 

Something caught in Brake Band and Drum

 

Brake Hot 

Brake Cable adjusted too tight 
 

Brake Band or Drum dirty or damaged 
 

Steering 

 

Is difficult 

Steering Brake Cable adjusted too loose, 

damaged or broken. 

 

Brake Band or drum worn, dirty, or damaged. 

 

Sulky Brakes locked or improperly adjusted 

 

Articulating Joint corroded or damaged 

 

Rear Wheel Hub low on grease  

 

Steering Strut is damaged 

Is too easy 

Steering Brake Cable adjusted too tight 

 

Brake Band or drum dirty or damaged.

 

Pulls to one side 

Front Steering Brake Cable too tight 

 

Rear Brake (on opposite side) dragging or 
locked 

 

Rear Wheel Hub low on grease  

If you are experiencing a problem that is not on the list 

or are having difficulty, contact PermaGreen Tech 

Support at 800-346-2001 or [email protected]

Содержание E1E

Страница 1: ...UR SUPPORT HOTLINE AT 800 346 2001 SUPPORT PERMAGREEN COM OR AT WWW PERMAGREEN COM PermaGreen Triumph Spreader Sprayer Operator s Manual Model E1E with Serial Number 170001 and Above Triumph E1E Seria...

Страница 2: ...of the manual When a manual revision is provided insert the revised pages in the manual Record the revision number the date the revision was inserted in the manual and provide your initials or signatu...

Страница 3: ...as Starting and General Instructions 15 e Driving Techniques and Principles 16 f Driving on Hillsides and Daily Service 17 g Testing Safety Devices 18 5 Spreader Operation 21 24 a Spreader Controls an...

Страница 4: ...Page left intentionally blank iii...

Страница 5: ...nent part of the machine It must be available at all times to all of the operators and persons servicing the machine Should the machine be resold this manual and service records are to remain with it...

Страница 6: ...ly assembled and tested damage may have occurred in transit or storage A PermaGreen Servicing Dealer or the purchaser of the Triumph shall perform the Pre Operation Inspection and complete and fax or...

Страница 7: ...cing nor vibration should cause the Deflector to change position Fully Loaded Brake Inspection Place planking on top of the Screen in the Hopper to protect the agitator and the screen Put 150 POUNDS o...

Страница 8: ...Page left intentionally blank 4...

Страница 9: ...er leaving Read additional Safety Labels on this machine B WARNING Before operating Training is required Read operator s Manual Read safety instructions Read all machine safety labels Shields must be...

Страница 10: ...Machine WARNING Labels Refer to FIGURE 2 SAFETY MANUAL 6 R WARNING Improper operation and improper maintenance of this machine may cause death or serious injury DO NOT operate the machine if Engine s...

Страница 11: ...eep heat sparks and flame away Never refuel or drain indoors Use only an ap proved container ALWAYS close fuel valve when transporting the machine Read engine Owner s Manual Machine Information Labels...

Страница 12: ...umph in LOW GEAR As the trainee progresses to more advanced phases of training the degree of difficulty may be increased but at each phase the initial training must begin on terrain that has a low deg...

Страница 13: ...ction Equipment refer to Pesticide Label when using compressed air or water to clean the machine Regulate the pressure to 29 PSI 200 Kilopascals 6 Inspecting work area Prior to operating carefully ins...

Страница 14: ...Back in Reverse Gear with the Throttle Clutch engaged using the brakes as necessary 13 Avoiding slipping or tripping injury Use caution when riding on and getting on and off the Triumph Keep a firm g...

Страница 15: ...ll side This is the preferred angle for driving on gentle slopes When pointing across an incline continued Recommendations for driving across a hillside Lean uphill to provide better balance for you a...

Страница 16: ...Safety Manual WARNING 13 Reverse Operation for required precautions while operating the Triumph in reverse If there is not adequate standing room for the operator on the Transport platform the machine...

Страница 17: ...e Service Manual 19 Pesticide Safety The improper use handling application and disposal of pesticide products applied by this machine may cause death or serious injury Read and follow product label an...

Страница 18: ...Handlebars permitting them to drop down for the convenience of the operator and to permit the machine to used as a walk behind unit The Handlebars automatically lock in the down position Pushing the...

Страница 19: ...to Neutral Turn Kill Switch OFF When leaving the machine unattended close Fuel Valve Never leave the machine unattended on a slope where someone could disengage the Brakes and the machine could roll P...

Страница 20: ...front of the driver is even with the handlebars he has reached the front sideline of the FRONT BALANCE ZONE Descending a 15 degree slope When the driver s arms are full extended and he must squat to...

Страница 21: ...Third Hole Slide plate and linkage Engine cooling fins Blower housing inlet Starter carbure tor governor linkage Honda Throttle Lever Throttle Lever and cable Lubricate and protect the following using...

Страница 22: ...o unusual noise is detected Shift into HIGH GEAR and maneuver through a series of lock to lock figure eights Confirm that the machine steers out of the turns with no more than 30 POUNDS of force requi...

Страница 23: ...ds 1 4 INCH Rotate each tire so the valve stem is in the 12 O CLOCK position and check pressure Confirm that tire pressure is 12 PSI 83 Kilopascals and fluid is visible 7 Machine Safety Label Visual T...

Страница 24: ...Page left intentionally blank 20...

Страница 25: ...rt spreader operation by pushing the Hopper Lever C forward to the OPEN position To stop spreader operation pull the Hopper Lever rearward to the CLOSED position Spreader Rate adjustment The HIGH GEAR...

Страница 26: ...of the machine move the Third hole Lever forward to increase the opening of the Third hole Adjuster Plate Spreader Operation NOTE For proper spreading the engine RPM measured with the machine in NEUTR...

Страница 27: ...nt Knob against the Hopper Lever and tighten the knob Close and open the Hopper several times and confirm hole opening Adjust Third hole setting Without changing the Rate Adjustment Knob setting open...

Страница 28: ...time required to travel the 143 FOOT 44 meter turf course The normal time is approximately 20 seconds 1 seconds With the machine operating in LOW GEAR at full throttle RECORD THE TIME required to cove...

Страница 29: ...ast D trim E for use while in LOW GEAR and a second pair of low drift nozzles broadcast F and trim G for use in HIGH GEAR If the Half Gallon Nozzle Kit is installed the LOW GEAR Broadcast Nozzle is re...

Страница 30: ...d resemble the 3 FOOT spray If your calibrated effective spreader width is 8 feet install the 30 PSI unloader cap from the Unloader Valve included in the 8 FOOT Spray Kit supplied with the machine and...

Страница 31: ...rayer Calibrate machine ground speed to 143 FEET in 20 SECONDS 1 SECOND Set up a 143 FOOT long test course Measure a distance of 143 FEET 44 meters over turf Measure the elapsed time it takes to trave...

Страница 32: ...use the Spot Sprayer is carried in a machine mounted bracket Triumph provides room for an optional second Spot Sprayer The Spot Sprayer holds enough spray to cover approximately 500 ft2 46 5 meters2...

Страница 33: ...ilizer and Ethanol Treatment additive in every tank to prevent ethanol related fuel problems STA BIL is the only approved fuel stabilizer for use in PermaGreen equipment Use PREMIUM unleaded fuel NEVE...

Страница 34: ...nal Transaxle damage Do not attempt to repair Brakes Stop too fast Brake Cable adjusted too tight Brake Band and Drum dirty Something caught in Brake Band and Drum Rear Wheel Hub low on grease Stop to...

Страница 35: ...roduct does not flow from Hopper See Spinner Platter does not turn Engine RPM incorrect Sprayer No Spray output Tanks empty Spray system not primed Suction Valve closed Clogs Nozzle Strainer Tank Stra...

Страница 36: ...Page left intentionally blank 32...

Страница 37: ...k Hopper opening Rate Adjustment Knob Check and adjust the Spray Nozzle alignment as necessary Check and top off engine oil Check and top off clutch oil Check for loose or missing fasteners or parts c...

Страница 38: ...ne Safety Labels Replace worn or damaged footpads Perform all scheduled maintenance as directed in the Service Manual Tires are filled with pressurized diluted RV antifreeze to provide ballast for a l...

Страница 39: ...the Triumph Read Safety Manual WARNING 5 Safety Devices now FIGURE 19 Checking engine oil FIGURE 20 Check clutch oil Level Checking clutch oil Refer to FIGURE 20 Remove clutch OIL FILLER CAP DIPSTICK...

Страница 40: ...DO NOT over speed engine Replacing Throttle Lever Remove Handgrip Loosen Lever tensioning Screw Remove cable Replace Throttle Lever in reverse order Replacing Throttle Cable Remove Handgrip Loosen Lev...

Страница 41: ...action and readjust as desired 37 Brake adjustment Refer to FIGURE 25 To increase braking loosen jam nut and extend Turnbuckle Adjuster Test braking and adjust as necessary Tighten jam nut To decrease...

Страница 42: ...Plumbing and Electric Schematics 38 FIGURE 25 Plumbing Diagram A Starting module B Neutral switch C Ground to engine D Kill switch E Engine Magneto FIGURE 26 Wiring Diagram...

Страница 43: ...A BIL Fuel Stabilizer and Ethanol Treatment additive into all fuels used Premium unleaded preferred Regular unleaded minimum NOTICE NEVER use E85 or other high ethanol fuel Oil Specifications on your...

Страница 44: ...Supreme Inc with prior notification of the need for Warranty Service or Buy Back Return a Warranty Claim Form to PermaGreen Supreme Inc along with the claimed defective part s if required within 30 D...

Отзывы: