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i08769670

Maintenance

 

Interval

 

Schedule

Ensure

 

that

 

all

 

safety

 

information,

 

warnings,

 

and

 

instructions

 

are

 

read

 

and

 

understood

 

before

 

any

 

operation

 

or

 

any

 

maintenance

 

procedures

 

are

 

performed.

The

 

user

 

is

 

responsible

 

for

 

the

 

performance

 

of

 

maintenance,

 

including

 

all

 

adjustments,

 

the

 

use

 

of

 

the

 

correct

 

lubricants,

 

fluids,

 

filters,

 

and

 

the

 

replacement

 

of

 

components

 

due

 

to

 

normal

 

wear

 

and

 

aging.

 

Failure

 

to

 

adhere

 

to

 

proper

 

maintenance

 

intervals

 

and

 

procedures

 

may

 

result

 

in

 

diminished

 

performance

 

of

 

the

 

product

 

and/or

 

accelerated

 

wear

 

of

 

components.

Use

 

mileage,

 

fuel

 

consumption,

 

service

 

hours,

 

or

 

calendar

 

time,

 

WHICH

 

EVER

 

OCCURS

 

FIRST,

 

to

 

determine

 

the

 

maintenance

 

intervals.

 

Products

 

that

 

operate

 

in

 

severe

 

operating

 

conditions

 

may

 

require

 

more

 

frequent

 

maintenance.

Note:

 

Before

 

each

 

consecutive

 

interval

 

is

 

performed,

 

all

 

maintenance

 

from

 

the

 

previous

 

interval

 

must

 

be

 

performed.

When

 

Required

“ Battery - Recycle“ . . . . . . . . . . . . . . . . . . . . . . . . . 93

“ Battery - Replace“ . . . . . . . . . . . . . . . . . . . . . . . . . 93

“ Battery or Battery Cable - Disconnect“ . . . . . . . . . 94

“ DEF Filler Screen (Emission Related Component) -
Clean“ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102

“ Diesel Exhaust Fluid (Emission Related
Component) - Fill“ . . . . . . . . . . . . . . . . . . . . . . . . . 105

“ Engine Air Cleaner Element - Replace“ . . . . . . . 109

“ Engine - Clean“ . . . . . . . . . . . . . . . . . . . . . . . . . . 109

“ Fuel System - Prime“ . . . . . . . . . . . . . . . . . . . . . . 121

“ Fuel Tank Water and Sediment - Drain“ . . . . . . . 124

“ Radiator - Clean“ . . . . . . . . . . . . . . . . . . . . . . . . . 128

Daily

“ Air Tank Moisture and Sediment - Drain“ . . . . . . . 92

“ Cooling System Coolant Level - Check“. . . . . . . 100

“ Driven Equipment - Check“ . . . . . . . . . . . . . . . . . 108

“ Engine Air Cleaner Service Indicator -
Inspect“ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110

“ Engine Oil Level - Check“ . . . . . . . . . . . . . . . . . . .111

“ Fuel System Primary Filter/Water Separator -
Drain“ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123

“ Power Take-Off Clutch - Check“ . . . . . . . . . . . . . 127

Every 250 Service Hours

“ Engine Oil Sample - Obtain“ . . . . . . . . . . . . . . . . 112

“ Grounding Stud - Inspect/Clean/Tighten“. . . . . . 126

Initial 500 Service Hours

“ Engine Valve Lash - Check“ . . . . . . . . . . . . . . . . 121

Every 500 Service Hours

“ Air Shutoff - Test“ . . . . . . . . . . . . . . . . . . . . . . . . . . 92

“ Battery Electrolyte Level - Check“ . . . . . . . . . . . . 93

“ Belts - Inspect/Adjust/Replace“. . . . . . . . . . . . . . . 96

“ Belts - Inspect/Adjust/Replace“. . . . . . . . . . . . . . . 96

“ Cooling System Supplemental Coolant Additive
(SCA) - Test/Add“ . . . . . . . . . . . . . . . . . . . . . . . . . . 101

“ Engine Oil and Filter - Change“. . . . . . . . . . . . . . 113

“ Fuel System Primary Filter (Water Separator)
Element - Replace“ . . . . . . . . . . . . . . . . . . . . . . . . 122

“ Fuel System Secondary Filter - Replace“. . . . . . 123

“ Hoses and Clamps - Inspect/Replace“. . . . . . . . 126

Every 500 Service Hours or 1 Year

“ Belt Tensioner - Check“ . . . . . . . . . . . . . . . . . . . . . 94

“ Belts - Inspect/Adjust“ . . . . . . . . . . . . . . . . . . . . . . 95

Every 2000 Service Hours

“ Belts - Replace“ . . . . . . . . . . . . . . . . . . . . . . . . . . . 97

90

M0087475-06

Maintenance Section
Maintenance Interval Schedule

Содержание 1706EA-E93TA

Страница 1: ...Operation and Maintenance Manual 1706J E93TA and 1706EA E93TA Industrial Engines NGK Engine YGF Engine YGE Engine M0087475 06 en us February 2022...

Страница 2: ...rmation that was available at the time that the publication was written The specifications torques pressures measurements adjustments illustrations and other items can change at any time These changes...

Страница 3: ...ne Electronics 20 Product Information Section Model Views 21 Product Identification Information 32 Operation Section Lifting and Storage 35 Features and Controls 41 Engine Diagnostics 55 Engine Starti...

Страница 4: ...manual Whenever a question arises regarding your engine or this manual please consult with your Perkins dealer or your Perkins distributor for the latest available information Safety This safety sect...

Страница 5: ...the engine as a convenient reminder Perkins also recommends that a maintenance record be maintained as part of the permanent record of the engine Your authorized Perkins dealer or your Perkins distri...

Страница 6: ...d soap to clean the safety messages Do not use solvents gasoline or other harsh chemicals Solvents gasoline or harsh chemicals could loosen the adhesive that secures the safety messages The safety mes...

Страница 7: ...on this engine The exact location of the messages and the description of the information are reviewed in this section Become familiar with all messages Make sure that all the messages are legible Clea...

Страница 8: ...le This message is on the top of the radiator near the cooling system filler cap Refer to Operation and Maintenance Manual for more information i08312718 General Hazard Information Illustration 7 g001...

Страница 9: ...injectors Do not come in contact with the unit injector terminals while the engine is operating Do not attempt any repairs or any adjustments to the engine while the engine is operating Do not attempt...

Страница 10: ...tive face shield The maximum air pressure for cleaning purposes must be below 205 kPa 30 psi The maximum water pressure for cleaning purposes must be below 275 kPa 40 psi Fluid Penetration Pressure ca...

Страница 11: ...e Check for the following conditions End fittings that are damaged or leaking Outer covering that is chafed or cut Wire that is exposed in reinforced hose Outer covering that is ballooning locally Fle...

Страница 12: ...ere are several guidelines that should be followed Never use compressed air for cleaning Avoid brushing materials that contain asbestos Avoid grinding materials that contain asbestos Use a wet method...

Страница 13: ...aterial safety Data sheets for detailed information Batteries The liquid in a battery is an electrolyte Electrolyte is an acid that can cause personal injury Do not allow electrolyte to contact the sk...

Страница 14: ...nd securely attached Check all electrical wires daily Repair any wires that are loose or frayed before you operate the engine Clean all electrical connections and tighten all electrical connections El...

Страница 15: ...ks Lines Tubes and Hoses Do not bend high pressure lines Do not strike high pressure lines Do not install any lines that are damaged Leaks can cause fires Consult your Perkins dealer or your Perkins d...

Страница 16: ...t system The engine and aftertreatment system have not been designed with mounting or dismounting locations Refer to the OEM for the location of foot and hand holds for your specific application i0724...

Страница 17: ...e high pressure fuel lines Deformation or damage of the high pressure fuel lines may cause a point of weakness and potential failure Do not check the high pressure fuel lines with the engine or the st...

Страница 18: ...ork properly if equipped All protective guards and all protective covers must be installed if the engine must be started in order to perform service procedures To help prevent an accident that is caus...

Страница 19: ...or battery circuit cable from the battery when the charging unit is operating A spark can cause the combustible gases that are produced by some batteries to ignite To help prevent sparks from ignitin...

Страница 20: ...ll monitor the engine operating conditions If any of the engine parameters extend outside an allowable range the ECM will initiate an immediate action The following actions are available for engine mo...

Страница 21: ...how typical features of the engine Due to individual applications your engine may appear different from the illustrations Engine views Illustration 18 g06275201 View of the top of a typical engine 1 O...

Страница 22: ...19 g06275205 View of the left side of a typical engine 5 Oil filler tube 6 Fuel Injection pump 7 Electronic Control module ECM 8 Starting motor 22 M0087475 06 Product Information Section Model View I...

Страница 23: ...l engine 9 Secondary fuel filters 10 Primary fuel filter water separator 11 Fuel pump switch assembly 12 Crankcase ventilation filter 13 Crankcase breather 14 Flywheel housing 15 Oil dipstick M0087475...

Страница 24: ...Illustration 21 g06275229 View of the front right side of a typical engine 16 Oil filter 17 Alternator Aftertreatment Systems 24 M0087475 06 Product Information Section Model View Illustrations...

Страница 25: ...articulate Filter DPF 2 SCR mixing chamber 3 Selective Catalytic Reduction SCR system 4 Diesel Exhaust Fluid DEF injector 5 Exhaust outlet connection 6 Diesel Oxidation Catalyst DOC 7 Exhaust intake c...

Страница 26: ...d IV The following model views show approximate locations of China Non Road IV regulation required component identification markings for emissions related components Due to individual applications you...

Страница 27: ...Illustration 26 g06764639 Typical example C Position of the SCR marking D Position of the DPF marking M0087475 06 27 Product Information Section Model View Illustrations...

Страница 28: ...he turbocharger marking Illustration 28 g06764647 Typical example F Position of the electronic unit injector marking Illustration 29 g06764652 Typical example G Position of the ECM marking 28 M0087475...

Страница 29: ...Illustration 30 g06772069 Typical example H Position of the fuel manifold rail marking M0087475 06 29 Product Information Section Model View Illustrations...

Страница 30: ...flywheel end Counterclockwise 1 Air to air aftercooled 2 Separate circuit after cooling High Pressure Fuel System Fuel system has a high pressure fuel pump to create fuel pressure The fuel under high...

Страница 31: ...er a time Reduced hours of operation at full throttle and or operating at reduced throttle settings result in a lower average power demand Reduced hours of operation will increase the length of operat...

Страница 32: ...llustration 33 g06251121 Typical example 1 Engine serial number plate location Viewed from the rear of the engine the serial number plate is on the right side of the cylinder block below the turbochar...

Страница 33: ...achieve the rated power horsepower high idle full load rpm fuel settings and other information The Clean Emission Module CEM identification plate is on the bracket assembly on the CEM Illustration 36...

Страница 34: ...al plates The information will be required by your Perkins distributor to identify replacement part numbers i05951816 Emissions Certification Film Note This information is pertinent in the United Stat...

Страница 35: ...ng if components are damaged Use a hoist to remove heavy components Use an adjustable lifting beam to lift the engine All supporting members chains and cables should be parallel to each other The chai...

Страница 36: ...ied spreader bar Follow the safety instructions for the selected tool to ensure a safe lift Remove any ATAAC lines air cleaners or other attachments that would otherwise interfere with the lift chains...

Страница 37: ...identify the center of gravity of the CEM NOTICE Do not attempt to use the radiator or CEM lift points to aid in the engine package lift Pump Tank Unit PTU Illustration 43 g06251429 4 Diesel Exhaust F...

Страница 38: ...n any water and dirt from the fuel tank Apply a spray of calibration fluid or kerosene at the rate of 30 mL per 30 L 1 oz per 7 50 gal US of fuel tank capacity to prevent rust in the fuel tank Add 0 1...

Страница 39: ...utside protective covers 2 Change the oil and filters 3 Check the condition of the fan and alternator belts Replace the belts if necessary Refer to this Operation and Maintenance Manual Belts Inspect...

Страница 40: ...the tank must be tested with a refractometer The DEF in the tank must meet the requirements defined in ISO 22241 1 and comply with table 2 1 If necessary drain the tank and fill with DEF that meets IS...

Страница 41: ...fault has been detected by the monitoring system Diesel Particulate Filter DPF This indicator will illuminate to show that regeneration is needed Regeneration Active This indicator will illuminate to...

Страница 42: ...e sensor 3 Fuel rail pressure sensor 4 Atmospheric pressure sensor 5 Intake throttle valve 6 Fuel pressure before filter 7 Fuel temperature sensor 8 Fuel pressure after filter 9 Remote fuel priming sw...

Страница 43: ...1 Intake manifold temperature sensor 12 Engine electronic control module 13 Starting motor 14 Oil pressure sensor 15 Camshaft spped timing sensor 16 fuel suction control valve M0087475 06 43 Operation...

Страница 44: ...Illustration 47 g06263610 Typical example 17 Coolant temperature 18 Crankshaft speed timing sensor 44 M0087475 06 Operation Section Sensors and Electrical Components...

Страница 45: ...Illustration 48 g06263677 Typical example 1 Diesel Exhaust Fluid DEF injector 2 Post NOx sensor 3 Differential pressure sensor 4 NOx sensor 5 Temperature sensor M0087475 06 45 Operation Section Sensor...

Страница 46: ...position while the engine is operating Serious dam age to the electrical system could result Battery Disconnect Switch The battery disconnect switch can be used in order to disconnect the battery from...

Страница 47: ...power too soon will prevent purging of the DEF lines after the engine is shut down Definitions Observe the following definitions Self correct Fault condition no longer exists An active fault code will...

Страница 48: ...5 a level 1 inducement event will occur The check engine lamp and the emissions malfunction indicator lamp will illuminate The amber indicator next to the DEF level gauge on the dash will remain lit I...

Страница 49: ...ment will occur for a duration of 10 hours There is no repeat occurrence for level 1 faults Reduced Time The check engine and emissions malfunction indicator lamp will illuminate for a level 1 inducem...

Страница 50: ...The engine will have a 100 derate and be limited to 1000 rpm or low idle whichever is greater If the final inducement action in the electronic service tool is set to Idle Down then engine will continu...

Страница 51: ...amp will illuminate for a level 1 inducement related fault There are three inducement categories If the inducement is a result of a category 1 fault then a level 1 inducement will occur for a duration...

Страница 52: ...ement level 2 the strategy advances to inducement level 3 Inducement level 3 has the same actions for all categories The check engine lamp and the emissions malfunction indicator lamp will flash at a...

Страница 53: ...y an authorized Perkins distributor using Perkins supplied passwords Once enabled the override can be activated by the operator using a switch or through an electronic display menu if equipped Upon ac...

Страница 54: ...words Resetting the override will require the operator to provide the information in the Usage Report below to the service technician Override Usage Report Usage report is not required to be provided...

Страница 55: ...y The problems may have been repaired since the logging of the code These codes do not indicate that a repair is needed The codes are guides or signals when a situation exists Codes may be helpful to...

Страница 56: ...engine in a well ventilated area and if in an enclosed area vent the exhaust to the outside Do not start the engine or move any of the controls if there is a DO NOT OPERATE warning tag or similar warn...

Страница 57: ...rmal If oil pressure is not indicated on the gauge within 15 seconds DO NOT operate the engine STOP the engine investi gate and correct the cause 5 Allow the engine to idle for approximately 3 minutes...

Страница 58: ...tenance Manual Fuel System Prime Maintenance Section for more information on priming the fuel system Ether Injection System If Equipped The ether injection system is controlled by the ECM The ECM moni...

Страница 59: ...le terminal of the electrical source Connect the other negative end of the jump start cable to the engine block or to the chassis ground This procedure helps to prevent potential sparks from igniting...

Страница 60: ...C 32 F for extended periods The purpose of the automatic speed change is threefold to maintain the desired operation of the NOx reduction system to maintain the desired operation of the regeneration...

Страница 61: ...g kWh was determined to be the CO2 value determined during the EU type approval process and recorded in EU type approval certificate This CO2 measurement results from testing over a fixed test cycle...

Страница 62: ...the amount of soot or sulfur collected reaches a critical threshold level the flashing action indicator will illuminate in addition to the DPF indicator and CEL 5 minutes after reaching the critical...

Страница 63: ...ays increase the engine rpm to the rated rpm before the load is applied 5 Apply the load Begin operating the engine at low load Check the gauges and equipment for proper operation After normal oil pre...

Страница 64: ...t water system and the exhaust system when possible Keep cooling system components clean and keep cooling system components in good repair Never operate the engine without water temperature regulators...

Страница 65: ...d do not shut off the engine Refer to Operation and Maintenance Manual Monitoring System for more information on indicators 2 Turn the engine key switch to OFF position 2 and remove the key Note The e...

Страница 66: ...premature engine and aftertreatment component damage Use for Emergency Situations only For more information on the engine key switch refer to Operation and Maintenance Manual Operator Controls Immedi...

Страница 67: ...in the fuel Do not overfill the fuel tank NOTICE Only use antifreeze coolant mixtures recommended in this Operation and Maintenance Manual Refill Capacities and Recommendations topic or in this Operat...

Страница 68: ...inter in the colder climates During cold weather operation if No 1 diesel fuel is not available use No 2 diesel fuel if necessary There are three major differences between No 1 and No 2 diesel fuel No...

Страница 69: ...fuel filter Select a fuel heater that is mechanically simple yet adequate for the application The fuel heater should also help to prevent overheating of the fuel High fuel temperatures reduce engine...

Страница 70: ...eral Information Diesel Exhaust Fluid DEF is a liquid that is injected into the aftertreatment system before Selective Catalytic Reduction SCR This system of injecting the DEF into the exhaust will re...

Страница 71: ...o hot components will cause harmful vapors Storage Do not store DEF in direct sunlight Follow all local regulations covering bulk storage tanks Follow proper tank construction guidelines Tank volume t...

Страница 72: ...system Water temperature regulators help to maintain the engine coolant at the proper operating temperature Cooling system prob lems can develop without water temperature regulators Many engine failur...

Страница 73: ...Concentration Freeze Protection 50 Percent 36 C 33 F 60 Percent 51 C 60 F NOTICE Do not use propylene glycol in concentrations that exceed 50 percent glycol because of the reduced heat transfer capab...

Страница 74: ...e applications The anti corrosion package for ELC is different from the anti corrosion package for other coolants ELC is an ethylene glycol base coolant However ELC contains organic corrosion inhibito...

Страница 75: ...ended by Perkins 6 Fill the cooling system with the Perkins Premixed ELC Operate the engine Ensure that all coolant valves open then stop the engine When cool check the coolant level ELC Cooling Syste...

Страница 76: ...in Table 12 to determine the amount of SCA that is required if necessary Table 12 Equation For Adding The SCA To The Heavy Duty Coolant For Maintenance V 0 023 X V is the total volume of the cooling...

Страница 77: ...table API classifications to meet the emissions requirements and performance of your engine Refer to 14 for the correct oil specification for your engine Consult your Perkins distributor for more info...

Страница 78: ...t temperature Supplemental heat may be required for cold soaked starts that are above the minimum temperature that is stated depending on the parasitic load and other factors Cold soaked starts occur...

Страница 79: ...rganization ASTM American Society for Testing and Materials HFRR High Frequency Reciprocating Rig for Lubricity testing of diesel fuels FAME Fatty Acid Methyl Esters CFR Co ordinating Fuel Research UL...

Страница 80: ...ISO 12185 Flash Point C legal limit D93 ISO 2719 Thermal Stability Minimum of 80 reflec tance after aging for 180 mi nutes at 150 C 302 F D6468 No equivalent test Pour Point C 6 C 42 8 F minimum be l...

Страница 81: ...as per ISO 4406 Refer to the Contamination Control Recommendations for Fuels 8 Examples of trace metals include but not limited to Cu Fe Mn Na P Pb Si and Zn Use of metal based additives is not allow...

Страница 82: ...a lubricant for the fuel system components Fuel must have sufficient viscosity to lubricate the fuel system in both extremely cold temperatures and extremely hot temperatures If the kinematic viscosi...

Страница 83: ...engines Without esterification these oils solidify in the crankcase and the fuel tank These fuels may not be compatible with many of the elastomers that are used in engines that are manufactured today...

Страница 84: ...at form ash products upon combustion in the diesel engine The ash can have an impact on the life and performance of aftertreatment emissions control devices and can accumulate in DPF The ash accumulat...

Страница 85: ...physical properties of the fuel The diesel fuel ASTM D975 1 D used in the United States of America may be used in very cold temperatures that are below 18 C 0 4 F Aftermarket Fuel Additives NOTICE Pe...

Страница 86: ...ner in particular for engines with common rail and unit injection systems When you refuel the tank filter the fuel through a 4 m absolute filter Beta 4 75 up to 200 to reach the recommended cleanlines...

Страница 87: ...e lubricating system turn off the engine i07915408 Welding on Engines with Electronic Controls NOTICE Because the strength of the frame may decrease some manufacturers do not recommend welding onto a...

Страница 88: ...mponents are used as a ground for the welder or electrical electronic components are located between the welder ground and the weld current flow from the welder could severely damage the component 6 P...

Страница 89: ...ality of the air The engine may be exposed to extended operation in an environment that is dirty or dusty unless the equipment is cleaned regularly Mud dirt and dust can encase components Maintenance...

Страница 90: ...onent Clean 102 Diesel Exhaust Fluid Emission Related Component Fill 105 Engine Air Cleaner Element Replace 109 Engine Clean 109 Fuel System Prime 121 Fuel Tank Water and Sediment Drain 124 Radiator C...

Страница 91: ...4000 Service Hours or 2 Years Starting Motor Inspect 128 Every 5000 Service Hours Diesel Exhaust Fluid Filter Emission Related Component Replace 106 Diesel Particulate Filter Emission Related Componen...

Страница 92: ...utoff Test To ensure that the air shutoff valve always shuts down when the engine ingests gaseous fumes perform the test below at each oil change A test failure can indicate wear in the block off plat...

Страница 93: ...place The bat tery cover should be removed before any servic ing is attempted Removing the battery cables or the batteries with the cover in place may cause a battery explosion resulting in personal i...

Страница 94: ...ion Turn the ignition switch if equipped to the OFF position and remove the key and all electrical loads Note After the engine has stopped allow 2 minutes in order for the diesel exhaust fluid lines t...

Страница 95: ...ent of the cord and evidence of fluid contamination Fan Belts Adjust Illustration 78 g03748150 Typical example Illustration 79 g03748169 Typical example 1 Loosen bolts 1 and 2 also loosen nut 3 2 Loos...

Страница 96: ...mance inspect the belt 3 for wear and for cracking Replace the belt if the belt is worn or damaged Inspect the belt for cracks splits glazing grease displacement of the cord and evidence of fluid cont...

Страница 97: ...t 3 to a torque of 102 N m 75 lb ft 4 Use a suitable belt tension tool to set the belt tension 5 Reinstall the belt guard refer to OEM for the correct procedure If new drive belts are installed check...

Страница 98: ...TICE Fill the cooling system no faster than 19 L 5 US gal per minute to avoid air locks 1 Fill the cooling system with coolant antifreeze Refer to this Operation and Maintenance Manual Fluid Recommend...

Страница 99: ...oling system is cleaned only clean water is needed when the ELC is drained and replaced Note Inspect the water pump and the water temperature regulator after the cooling system has been drained Illust...

Страница 100: ...filling Maintain the coolant level within 13 mm 0 5 inch to the proper level on the sight glass 4 Clean the cooling system filler cap Inspect the gasket that is on the cooling system filler cap Only...

Страница 101: ...ould also result in radiator tube blockage overheating and or accelerated water pump seal wear Never use both liquid supplemental coolant additive and the spin on element if equipped at the same time...

Страница 102: ...ve carbon buildup could result in accelerated wear of the piston rings and wear of the cylinder liner NOTICE Failure to replace your water temperature regulator on a regularly scheduled basis could ca...

Страница 103: ...taken to ensure that Diesel Exhaust Fluid DEF for the system are contained during per formance of inspection maintenance testing adjust ing and repair of the product Be prepared to collect the fluid...

Страница 104: ...hat the band clamp is aligned as shown in illustration 91 to the flat section on the filter base Tighten the band clamp to 4 5 0 7 N m 40 6 lb in 1 Ensure that the filter does not bunch when tightenin...

Страница 105: ...ws 7 Tighten screws 7 to a torque of 1 1 N m 9 8 lb in 7 Install new outer filter 3 onto DEF tank header 1 Ensure that the clamp 2 is located between the location points A 8 Tighten clamp 2 to a torqu...

Страница 106: ...introduced into the tank during filling Do not over fill the tank The DEF may require room for expansion Note Always fill the DEF tank on level ground Cold weather can affect DEF refer to this Operati...

Страница 107: ...er element 2 from DEF pump assembly 1 Note Avoid twisting the diesel exhaust fluid filter upon removal Twisting may cause a tear 4 Lubricate seals of new DEF filter 2 with diesel exhaust fluid or dist...

Страница 108: ...es that one of the following actions be taken when the DPF needs to be cleaned The DPF from your engine can be replaced with a new DPF The DPF from your engine can be replaced with a remanufactured DP...

Страница 109: ...ds cannot enter the aftertreatment system If cleaning fluids enters the aftertreatment system damage could occur i07003542 Engine Air Cleaner Element Replace NOTICE Never run the engine without an air...

Страница 110: ...lement not shown from air cleaner body 1 Ensure that the inner body of the air cleaner is clean and free from dirt Ensure that the inner of the air cleaner cover 3 is clean and free from dirt 4 Instal...

Страница 111: ...ator to a torque of 2 N m 18 lb in i07819538 Engine Mounts Inspect Note The engine mounts may not have been supplied by Perkins Refer to the Original Equipment Manufacturer OEM information for further...

Страница 112: ...on helps to provide the most accurate oil analysis i01907674 Engine Oil Sample Obtain The condition of the engine lubricating oil may be checked at regular intervals as part of a preventive maintenanc...

Страница 113: ...in the oil pan with the oil warm This draining method allows the waste particles that are suspended in the oil to be drained properly Failure to follow this recommended procedure will cause the waste...

Страница 114: ...s if the operating conditions and recommended oil types that are listed in this table are met Ifthe type of oil the quality of the oil and the operating conditions fails to meet certain standards the...

Страница 115: ...s a result of the larger waste particles from unfiltered oil entering the engine lubricating system Only use oil filters rec ommended by Perkins 1 Remove the oil filter with a suitable tool Note The f...

Страница 116: ...erform this procedure to ensure that the lubrication system has oil and that the oil filters are filled Inspect the oil filter for oil leaks 3 Stop the engine and allow the oil to drain back to the oi...

Страница 117: ...the air filter element or elements Turn the engine at cranking speed with the throttle control in FUEL OFF position Use a sprayer to add a mixture of 50 percent VCI oil and 50 percent engine oil into...

Страница 118: ...ot leave any exposed air space within the radiator All exposed surface areas will rust Table 20 Perkins Minimum Acceptable Water Requirements Property Maximum Limit Chloride Cl 40 mg L 2 4 grains US g...

Страница 119: ...drain plugs and zinc plugs Fill the system The raw water system pumps may need priming before operation 12 On the first day of operation check the entire engine several times for leaks and correct ope...

Страница 120: ...listed in the following table Table 22 Storage Temperature Expected DEF Life Below 25 C 77 F 18 months 25 C 77 F to 30 C 86 F 12 months 30 C 86 F to 35 C 95 F 6 months Above 35 C 95 F test quality bef...

Страница 121: ...rate measurement allow the valves to cool before this maintenance is performed During valve adjustment visibly inspect the valve train of wear or damage Refer to Systems Operation Testing and Adjustin...

Страница 122: ...disconnect the battery starting motor when maintenance is performed on a fuel filter 2 Shut off the fuel supply Illustration 110 g06264328 1 filter body 2 bowl 3 drain valve Note Refer to this Operat...

Страница 123: ...fuel filters or water separator elements Clean up fuel spills immediately NOTICE Do not allow dirt to enter the fuel system Thoroughly clean the area around a fuel system component that will be discon...

Страница 124: ...turn by hand Do not overtighten the filter i02348492 Fuel Tank Water and Sediment Drain NOTICE Care must be taken to ensure that fluids are con tained during performance of inspection mainte nance te...

Страница 125: ...ter Element Emission Related Component Replace The filter for the Open Crankcase Ventilation OCV system may be located toward the front or toward the rear of the left side of the engine A filter that...

Страница 126: ...re caused by the following conditions Cracking Softness Loose clamps Replace hoses that are cracked or soft Tighten any loose clamps Check for the following conditions End fittings that are damaged or...

Страница 127: ...aced Check that connections and hoses are secure check for leaks If parts are to be removed or tightened refer to the Disassembly and Assembly manual for more information i05971077 Overhaul Considerat...

Страница 128: ...Inspect Perkins recommends a scheduled inspection of the starting motor If the starting motor fails the engine may not start in an emergency situation Check the starting motor for proper operation Che...

Страница 129: ...personal injury or death After the engine has stopped you must wait for 10 minutes to allow the fuel pressure to be purged from the high pressure fuel lines before any service or repair is performed...

Страница 130: ...er s application for certification for the warranty period 3 New non road diesel engines installed in construction machines conforming to theSouth Korean regulations for construction machines manufact...

Страница 131: ...e corresponding times below rated rpm Refer to this Operation and Maintenance Manual Configuration Parameters for information about the rating for this engine Note The examples of the applications are...

Страница 132: ...rkins engine investment When you order parts specify the following information Part number Part name Quantity If there is a question concerning the part number provide your dealer with a complete desc...

Страница 133: ...r local Perkins Distributor now and the distributor can provide you with a quote in minutes You can locate your nearest Perkins Distributor by visiting www perkins com NOTICE Dependant upon engine typ...

Страница 134: ...Dealer work orders and itemized bills Owners repair costs Owners receipts Maintenance log 134 M0087475 06 Reference Information Section Maintenance Records...

Страница 135: ...ant Level Check 100 Cooling System Supplemental Coolant Additive SCA Test Add 101 Add the SCA If Necessary 101 Test for SCA Concentration 101 Cooling System Water Temperature Regulator Replace 102 Cru...

Страница 136: ...ations for Fuels 86 Diesel Fuel Characteristics 82 Diesel Fuel Requirements 79 General Information 79 Foreword 4 California Proposition 65 Warning 4 Literature Information 4 Maintenance 4 Maintenance...

Страница 137: ...lectronic Engine Features 30 Engine Service Life 31 Engine Specifications 30 High Pressure Fuel System 30 Product Identification Information 32 Product Information Section 21 Product Lifting 35 Clean...

Страница 138: ...roblems with the Wiring Harness 58 Starting Problems 57 Starting the Engine 57 Starting with Jump Start Cables Do Not Use This Procedure in Hazardous Locations that have Explosive Atmospheres 58 Stopp...

Страница 139: ...aintenance Manual Delivery Date Product Information Model Product Identification Number Engine Serial Number Transmission Serial Number Generator Serial Number Attachment Serial Numbers Attachment Inf...

Страница 140: ...M0087475 2022 Perkins Engines Company Limited All Rights Reserved 140 February 2022...

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