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19

 

Troubleshooting Guide 

 

Problem 

Possible Cause 

Solution 

Conveyor belt does not 
move. 

Shaft coupler is not attached. 

Attach the shaft coupler. 

Conveyor rollers run 
intermittently. 

Shaft coupling is loose. 

Align the shaft flats of the gear motor 
and the drive roller and tighten the 
shaft-coupling setscrews. 

Abrasive strip comes off 
drum. 

1.  Slack in abrasive strip on drum. 
2.  Abrasive improperly wrapped. 

1.  Remove the slack in the strip. 
2.  Read the section on wrapping 

abrasive strips. 

Abrasive strip is loose. 

1.  Strip caught on inside edge of 

slot, or on inboard side of drum. 

2.  Strip not cut properly. 

1.  Re-adjust the strip end in the slot 

and/or trim the abrasive edge. 

2.  Re-cut and re-install the abrasive 

strip. 

Abrasive loads up 
prematurely. 

1.  Excessive depth of cut. 
2.  Excessive feed rate. 
3.  Inadequate dust collection. 
4. Inadequate 

abrasive. 

1.  Reduce the depth of cut. 
2.  Use a slower feed rate. 
3.  Increase airflow at the dust ports. 
4.  Use an open-coat abrasive. 

Line or groove in stock. 

1.  Inconsistent feed rate. 

1.  Do not stop or change the feed 

rate. 

Wood burns. 

1.  Abrasive strip is overlapped. 
2.  Excessive depth of cut. 
3.  Excessive depth of cut for fine 

grit. 

4.  Feed rate is too slow. 
5.  Abrasive is loaded. 
6. Worn 

abrasives. 

1.  Re-wrap the abrasive strip. 
2.  Reduce the depth of cut. 
3.  Use a coarser grit or reduce the 

depth of cut. 

4.  Increase the feed rate. 
5.  Clean the abrasives. 
6.  Replace the abrasives. 

Board slips on conveyor 
belt. 

1.  Tension rollers are too high. 
2.  Excessive feed rate. 
3.  Dirty or worn conveyor belt. 

1.  Lower the tension rollers. 
2.  Reduce the feed rate. 
3.  Replace the conveyor belt. 

Sander motor slows or 
stalls 

1.  Improper conveyor belt tension. 
2.  Excessive depth of cut. 
3.  Excessive feed rate. 

1.  Adjust the belt tension. 
2.  Reduce the depth of cut. 
3.  Reduce the feed rate. 

Rippled sanded surface 
A. Non-uniformly 

spaced ripples. 

 
 
 
B. Uniformly 

spaced 

ripples. 

 
A. Uneven 

feed 

rate. 

 
 
 
 
B.  Conveyor bed flexing or 

vibration. 

A1. Conveyor belt slipping, see 
 above. 
A2. Board slips on conveyor, see 
 above. 
A3. Power feed gear motor stalls, 
 see 

above. 

B1. Reduce the depth of cut. 
B2. Reduce the feed rate. 
B3. Check for loose bolts, shaft-
 

coupling setscrews or out of 

 balance 

drum. 

Gouging of the wood. 

1.  Inconsistent feed rate. 
 
2.  Stock slipping on conveyor. 
 
 
3.  Work piece not properly 

supported. 

1.  Maintain constant feed rate (by 

hand). 

2.  Excessive depth of cut 

(PowerFeed) or inadequate hold 
down pressure. 

3.  Add work supports for long work 

pieces. 

Snipes 

1.  Improper tension on rollers 

1.  See tension roller adjustment. 

Motor overload 
protector trips or shop 
wiring breaker trips. 

1.  Excessive load on sanding drum 

and motor. 

2.  Too many tools on circuit. 
 
3.  Excessive length or inadequate 

size extension cord. 

1.  Allow motor to cool and reset 

overload button. 

2.  Have a certified electrician 

correct the shop-wiring problem. 

3.  Use a shorter, heavier gauge 

extension cord. 

Содержание 10-20 PLUS

Страница 1: ...Parts Manual Drum Sander Model 10 20 PLUS WMH Tool Group 2420 Vantage Drive Elgin Illinois 60123 Part No M 628900 Phone 800 274 6848 Revision B 11 03 www wmhtoolgroup com Copyright WMH Tool Group show...

Страница 2: ...s outside our facilities or to a lack of maintenance WMH TOOL GROUP LIMITS ALL IMPLIED WARRANTIES TO THE PERIOD SPECIFIED ABOVE BEGINNING FROM THE DATE THE PRODUCT WAS PURCHASED AT RETAIL EXCEPT AS ST...

Страница 3: ...Dust Collector 15 Setting the Depth Gauge 15 Setting the Depth of Cut 15 Establishing the Proper Drum Height 15 Abrasives 16 Selecting Drum Abrasives 16 Selecting Abrasive Grits 16 Cleaning Abrasive...

Страница 4: ...equipment such as face or dust masks that are specifically designed to filter out microscopic particles 11 Do not operate this sander while tired or under the influence of drugs alcohol or any medica...

Страница 5: ...e sanding drum is unintentionally contacted 35 Never leave the machine running unattended Turn the power off and don t leave the machine until it comes to a complete stop 36 All doors should be closed...

Страница 6: ...upplier or WMH Tool Group WMH Tool Group can also be reached at our web site www wmhtoolgroup com Specifications Stock Number 628900 Max Width in 20 Two Passes Min Length in 2 1 4 Max Thickness in 3 M...

Страница 7: ...les that accept the tool s plug Repair or replace a damaged or worn cord immediately 115 Volt Operation As received from the factory your sander is ready to run at 115 volt operation This sander when...

Страница 8: ...Report any damage to your distributor 3 Do not discard any shipping material until the sander has been assembled and is running properly Assembly and Setup If you purchased the optional Performax 10 2...

Страница 9: ...ff position and disconnect the sander from the power source 2 Pull the key Figure 2 Item B out The switch cannot be turned on with the key removed Should the key be removed from the switch in the on p...

Страница 10: ...10 This Page Intentionally Left Blank...

Страница 11: ...ssary during the break in period to compensate for belt stretching If the conveyor belt can be stopped by hand pressure applied directly to the top of the conveyor bed the belt is too loose Insufficie...

Страница 12: ...il the drum contacts the gauge equally along its entire surface Turn the adjusting knob clockwise to lower the outboard end of the drum and counterclockwise to raise the outboard end of the drum 4 Whe...

Страница 13: ...of the drum as shown in Figure 9 5 Wrap the abrasive strip around the drum being careful not to overlap the windings as shown in Figure 10 6 Mark the trailing end of the strip where it crosses the inb...

Страница 14: ...paper into the slot and the fastener It may be necessary to trim the tapered end of the paper so it does not bottom out against the inside of the drum Be sure to leave a gap of at least 1 8 between th...

Страница 15: ...important set up procedure before operating the sander It may take some experimentation to determine the proper depth of cut given the variables of abrasive grit and types of wood For best results use...

Страница 16: ...ce a better finish with a less noticeable scratch pattern Note Grits that are too fine can sometimes burnish the wood and leave a glossy surface that will not accept stains evenly This will vary by th...

Страница 17: ...he face before the sanding process When edge sanding stock that is less than 3 4 wide or more than 2 high it is good procedure to stack and clamp several pieces together to prevent them from slipping...

Страница 18: ...o their lowest position 4 Lower the sanding drum so that it just touches the conveyor bed 5 Turn the drum height handle one complete revolution to raise the drum 6 Retighten the bearing hex nuts and t...

Страница 19: ...of cut 4 Increase the feed rate 5 Clean the abrasives 6 Replace the abrasives Board slips on conveyor belt 1 Tension rollers are too high 2 Excessive feed rate 3 Dirty or worn conveyor belt 1 Lower t...

Страница 20: ...20 Exploded View 10 20 PLUS Sander...

Страница 21: ...1 24 20 0778 Retaining Ring STW25 1 25 1020 125 Drum 1 26 1020 126 Main Coupler 1 27 1020 127 Socket Head Cap Screw 8 32UNCx3 8 2 28 TS 0208041 Socket Head Cap Screw 5 16 18UNCx3 4 4 29 TS 0720081 Lo...

Страница 22: ...02 Key 3 16SQx3 4 2 72 1020 172 Main Drum Motor 1 73 1020 173 Spring 1 74 1020 174 Adjustment Bracket 1 75 1020 175 Socket Head Button Screw 5 16 24UNFx1 2 4 76 1020 176 Power Cord 1 77 1020 177 Strai...

Страница 23: ...23 Wiring Diagram...

Страница 24: ...24 WMH Tool Group 2420 Vantage Drive Elgin Illinois 60123 Phone 800 274 6848 www wmhtoolgroup com...

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