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XLHP™ High Performance Heat Pump Installation and User’s Guide

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XLHP™ High Performance Heat Pump Installation and User’s Guide 

Multiple Unit Installation

1. Heat Pump, Heater and/or Solar Combination
In certain regions of the country it may be more 
economical to run a heat pump during the warmer months 
and a gas heater during the cooler months. In some 
situations it may be desirable to run the heat pump in the 
“Chiller” mode, if so equipped, during the hottest portion 
of the year and a heater during the cooler months. The 
Pentair heat pump may be used in conjunction with a 
gas or electric heater or any combination of heat sources 
including solar. All heat sources must be plumbed in 
series to work correctly and efficiently. 

A recommended plumbing layout for a heat pump / heater 
/ solar combination heating system for an aquaculture 
combination is shown below. Your system may not contain 
all of these components, but the basic plumbing will apply 
by eliminating the component in the illustration that is not 
a part of your system.

HEATER

FROM SOLAR

 

FILTER

S

A

INTAKE

INTAKE

RETURN

RETURN

SP
M

12" 

min.

(305 mm)

TANK 1

TANK 2

TANK 2

TANK 1

HEAT PUMP

CHECK 

VALVE

FROM SOLAR

TO SOLAR

PUMP

TANK 1 
DRAIN

TANK 2
DRAIN

CHECK 

VALVE

TANK 2
MAKE-UP

Multiple Unit Installation: 
Heater and/or Solar Combination 

Water Pressure Switch Adjustment, 
Continued

4.  Remove the XLHP™ Heat Pump’s left front panel 

and remove remaining right front panel. The water 
pressure switch is located in the water plumbing in 
the lower right corner of the heat pump.

5.  Slowly rotate the adjustment wheel on the water 

pressure switch in a counterclockwise direction 
until the “LOW WATER FLOW” Alarm and red 
SERVICE light vanish, time delay countdown will 
start.

6.  Once the heat pump is running, turn off the filter 

pump. The heat pump should turn off immediately.

7.  If the heat pump continues to operate when the 

filter pump is off, turn the adjustment wheel on 
the water pressure switch in a clockwise direction 
until the “LOW WATER FLOW” Alarm shows on 
the LCD, the red SERVICE light turns ON, and the 
heat pump stops.

8.  Check the setting of the water pressure switch by 

starting and stopping the filter pump and checking 
the control panel and operation of the heater 
between each flow change.

9.  If the water pressure switch cannot be adjusted 

to accommodate the conditions listed above, 
an external flow switch must be added to the 
plumbing system to ensure that the heat pump will 
not operate without the proper flow through the 
heat exchanger.

2. Multiple Heat Pump Connections
All plumbing on multiple heat pump installations must be 
done in parallel (see image below). An equal flow of water 
to each heat pump is important for optimum operation. 
Note: It may be necessary to adjust the water pressure 
switch if a unit is installed below the water level. Refer 
back to page 5 for details on when and how to adjust 
the pressure switch. 
Each heat pump allows a maximum flow rate of 
100 gpm (380 lpm) and requires a minimum of 30 
gpm (110 lpm).

Содержание XLHP

Страница 1: ...INSTALLATION AND USER S GUIDE HIGH PERFORMANCE HEAT PUMP IMPORTANT SAFETY INSTRUCTIONS READ AND FOLLOW ALL INSTRUCTIONS SAVE THESE INSTRUCTIONS XLHP AQUATIC ECO SYSTEMS...

Страница 2: ...iring Diagram Single Phase 50 60 Hz Connecting to an Automation System Remote Operation Relay Remote Controls Operating the Heat Pump Energy Saving Tips Heat Pump Control Panel Overview Operator Menu...

Страница 3: ...which are included Failure to follow safety warnings and instructions can result in severe injury death or property damage The electrical supply to this product must be installed by a licensed certif...

Страница 4: ...O SET TO H C A HEAT PUMP RUNTIME REMAINING NONE REMOTE MODE OFF RELAY AUTOSET OVERRIDE IS ON OFF ALARM STATUS RESTART PUMP START SENSING WATER TEMP DELAYS SUCTION TEMP ACTUAL ___ HEAT COOL AUTO MODE T...

Страница 5: ...ations or preheat convenience 3 This heat pump is specifically designed for heating fresh water bodies of water Do not use it as a general service heater Consult your dealer for the appropriate Pentai...

Страница 6: ...un off Make sure the heat pump is not located where large amounts of water may run off from a roof into the unit Sharp sloping roofs without gutters will allow massive amounts of rain water mixed with...

Страница 7: ...all heat pump a minimum of 6 in 153 mm from any wall or large obstacle Anchor Clamp Installation Installation of the anchor clamps is recommended in all installations Installation of the anchor clamps...

Страница 8: ...tions for pressure switch adjustment on the next page If the heat pump is installed outside of this range an external pressure switch may need to be installed in the plumbing upstream of the heat pump...

Страница 9: ...ilter is clean before making any pressure switch adjustment A dirty filter will restrict the water flow and the pressure switch cannot be adjusted properly To adjust the pressure switch The following...

Страница 10: ...The water pressure switch is located in the water plumbing in the lower right corner of the heat pump 5 Slowly rotate the adjustment wheel on the water pressure switch in a counterclockwise direction...

Страница 11: ...M 220 lpm Minimum 24 610 mm 153 mm 12 305 mm 6 Multiple Unit Installation Extend 12 305 mm past end heater inlet for hydraulic balancing Extend 12 305 mm past end heater inlet for hydraulic balancing...

Страница 12: ...e the power to the circuit for the heat pump is turned off 1 Remove the front left panel of the heat pump cabinet you do not need to remove the torque head screw at the top left corner 2 Remove the se...

Страница 13: ...ITE GREEN P U M P COM I S 3 WIRE REMOTE TERM PWR J7 RS 485 J8 BLACK OUTPUTS J3 BLACK WHITE PURPLE BLACK BLACK Capacitor COMPR FAN FAN HERM C Transformer 208V 240V 24 VAC COM Fan Relay NO NC BLACK RED...

Страница 14: ...e bezel downward This will allow you to access the Remote terminals on the back of the heat pump control board for the remote control installation 4 Run the wires from the aquaculture remote control s...

Страница 15: ...h these menus 3 TANK1 TANK2 button If pressed once the current HEAT COOL or AUTO mode will be displayed along with the active set point TANK1 or TANK2 Pressing again will toggle betweenTANK1 orTANK2 s...

Страница 16: ...nd mode energizes a contactor for one cycle and starts a remote filter pump which allows the heat pump to heat or cool the water as necessary 7 Time Delay Screen If the heat pump is waiting on any res...

Страница 17: ...off and the heat pump turns off Countdown time is in hours and minutes To activate the heat pump timer 1 Press MENU SELECT repeatedly until the heat pump timer screen is displayed 2 Press UP or DOWN a...

Страница 18: ...on pump is wired in parallel with a mechanical time clock using the auxiliary relay supplied in the high voltage power panel of the heat pump For example if you select a Pump Start Time interval of 4...

Страница 19: ...inute timer is a protection feature for the heat pump s compressor This extends the life of the compressors by not allowing it to cycle on and off rapidly i e adjusting set point up and down around ac...

Страница 20: ...is displayed in degrees Fahrenheit or Celsius Adjusted between Fahrenheit and Celsius using the UP and DOWN arrows 6 Temp Offset Adjusts the measured water temperature up or down to allow the operator...

Страница 21: ...the evaporator sensor detects refrigerant temperature below the defrost set point At this time the heat pump compressor stops The heat pump evaporator fan will continue to run and will draw air over...

Страница 22: ...water through the system long enough to bleed all the air out of the aquaculture system Check for leaks in and around the heat pump 4 Turn on the electrical power to the heat pump at the main breaker...

Страница 23: ...r while in operation The heat pump base is designed to allow the condensation to exit through the bottom drain port when the unit is running The condensation will increase as the outdoor air humidity...

Страница 24: ...4 106 5 094 47 21 566 62 14 543 77 9 999 92 6 999 107 4 982 48 20 993 63 14 176 78 9 758 93 6 839 108 4 873 49 20 438 64 13 820 79 9 525 94 6 683 110 4 664 50 19 900 65 13 473 80 9 297 95 6 530 120 3...

Страница 25: ...120 H C and 140 H C HEAT PUMP PRESSURE DROP Model Discharge Pressure psig Suction Pressure psig Superheat F Model Discharge Pressure psig Suction Pressure psig Superheat F UltraTemp 120 H C 378 157 1...

Страница 26: ...t temperature sensor circuit is shorted Bad Thermistor or bad control board Use the 10k ohm resistance test to verify thermistor If shows shorted replace thermistor If good replace control board SUCTI...

Страница 27: ...ged or clogged with debris Clean entire filtering system and or replace filter element Inspect clean pump impeller Adjust all plumbing valves Repair suction air leaks grease pump lid O ring Replace fi...

Страница 28: ...restricted Discharge air is accumulating and being drawn back through the outer air coil The fan is obstructed low air flow Sprinklers spraying on the outer air coil during cooler temperatures Outer...

Страница 29: ...e head if not replace TXV and filter dryer and charge appropriately Lower than Normal Head Pressure higher than normal suction pressure with cold suction line and compressor and no superheat may have...

Страница 30: ...User s Guide XLHP HIGH PERFORMANCE HEAT PUMP 475092 40 32 13 3 26 6 29 30 12 31 33 34 28 5 15 14 43 11 44 7 10 35 36 9 8 38 39 24 25 25 25 2 41 42 4 27 37 1 B DETAIL B 19 20 21 22 18 16 17 23 SEE DETA...

Страница 31: ...Black Head 27 474196 Panel Front Left w Decal 36 Black 28 474193 HP Top Black 29 473786 Guard Fan ITEM PART NO DESCRIPTION 30 470439 Nut 10 32 SS corn 473785 Fan Motor w Acorn Nut Kit 120 H C Only 47...

Страница 32: ...parties that may be used in this document are not used to indicate an affiliation or endorsement between the owners of these names and brands and Pentair Aquatic Eco Systems Inc Those names and brand...

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