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Rev. E  2-7-01

             P/N 471048

5

Operation (contd.)

FOR YOUR SAFETY:  READ BEFORE LIGHTING

A. This heater is equipped with an ignition device

which automatically lights the pilot. Do not try
to light the pilot by hand.

B. BEFORE OPERATING smell all around the

heater area for gas. Be sure to smell next to
the floor because some gas is heavier than air
and will settle on the floor.

WHAT TO DO IF YOU SMELL GAS

-

Do not try to light any heater.

-

Do not touch any electrical switch; do not use
any phone in your building.

-

Immediately call your gas supplier from a
neighbor's phone. Follow the gas supplier's
instructions.

-

If you cannot reach your gas supplier, call the
Fire Department.

C. Use only your hand to push in or turn the gas

control knob. Never use tools. If the knob will
not push in or turn by hand, don't try to repair it.
Call a qualified service technician. Forced or
attempted repair may result in a fire or explosion.

D. Do not use this heater if any part has been under

water. Immediately call a qualified service
technician to inspect the heater and to replace
any part of the control system and any gas
control which has been under water.

E. The MiniMax Plus incorporates (9) nine

indicator lights to aid you in the operation of the
heater, and to assist in diagnosing a failure in the
heater’s function.

MINIMAX PLUS ELECTRONIC IGNITION LIGHTING/OPERATION  -

 NATURAL GAS

1.

STOP!  Read the safety information above.

2.

Set the thermostat to the lowest setting.

3.

Turn off electric power to the heater.

4.

This heater is equipped with an ignition device
which automatically lights the pilot. Do not try
to light the pilot by hand.

5.

Remove the control access door.

6.

Push in gas control knob slightly and turn clock-
wise

  to “OFF”.

7.

Wait five (5) minutes to clear out any gas. If you
then smell gas, STOP! Follow "B" in the safety
information above. If you don't smell gas, go to the
next step.

8.

Turn knob on gas control counterclockwise
to “ON”; see Figure 1.

If you do not follow these instructions exactly, a fire or explosion may result causing personal injury, loss of life

and property damage.
Do not attempt to light the heater if you suspect a natural gas leak. Lighting the heater can result in a fire or

explosion which can cause personal injury, death, and property damage.

 

WARNING

9.

Replace the control access door.

10. Turn on the electrical power to the heater.
11. Set the thermostat to the desired setting.
12. If the heater will not operate, follow the instruc-

tions "To Turn Off Gas To Heater" and call your
service technician or gas supplier.

OPERATING INSTRUCTIONS

TO TURN OFF GAS TO APPLIANCE

1. Set the thermostat to lowest setting.
2. Turn off all electric power to the heater if

service is to be performed.

3. Remove control access door.

4. Push in gas control knob slightly and turn

clockwise           to "OFF". Do not force.

5. Replace control access door.

Gas control knob shown in “ON” position.

Figure 1.

OFF

ON

Gas

Inlet

Содержание spa heater

Страница 1: ...th Installation and service must be performed by a qualified installer service agency or the gas supplier MiniMax Plus and PowerMax POOL SPA HEATERS OPERATION INSTALLATION MANUAL WARNING WHAT TO DO IF...

Страница 2: ...ections 14 Reverse Water Connections 14 Plumbing Plumbing Connections 14 Manual Bypass 14 Below Pool Installation 14 Quick Flange Installation 15 Gas Connections 16 Gas Line Installation 16 Pipe Sizin...

Страница 3: ...Rev E 2 7 01 P N 471048 3...

Страница 4: ...r temperature with an accurate thermometer Spa or hot tub thermostats may err in regulating water temperatures by as much as 4 F 2 2 C 5 Persons with a medical history of heart disease circulatory pro...

Страница 5: ...RATION NATURAL GAS 1 STOP Read the safety information above 2 Set the thermostat to the lowest setting 3 Turn off electric power to the heater 4 This heater is equipped with an ignition device which a...

Страница 6: ...y information above 2 Set the thermostat to the lowest setting 3 Turn off electric power to the heater 4 This heater is equipped with an ignition device which automatically lights the pilot Do not try...

Страница 7: ...T FORCE 5 Wait five 5 minutes to clear out any gas If you then smell gas STOP Follow B in the safety informa tion above If you don t smell gas go to the next step 6 Push in gas control knob slightly a...

Страница 8: ...temperature 3 Spa position This allows separate control of spa water temperature INDICATOR LIGHT DESCRIPTION The MiniMax Pool Heater provides nine status indicator lights six can be seen from the fro...

Страница 9: ...Rev E 2 7 01 P N 471048 9...

Страница 10: ...P N 471048 Rev E 2 7 01 10...

Страница 11: ...ols that are only used on the weekends it is not necessary to leave the thermostat set at 78 F Lower the temperature to a range that can be achieved easily in one day Generally this would be 10 F to 1...

Страница 12: ...ble pH range It is essential to maintain correct pH see Table 2 If pH becomes too high over alkaline it has these effects 1 Greatly lowers the ability of chlorine to destroy bacteria and algae 2 Water...

Страница 13: ...ation of this type of heating equipment and related components Some states require installation and repair by licensed personnel If this applies in your state be sure your contractor bears the appropr...

Страница 14: ...tant 3 Disconnect the pressure switch wiring 4 Remove the temperature sensing bulb from the in out header Note You may cut the wire bundle ties 5 Exchange the in out header with the return header Rep...

Страница 15: ...break up any grease or contaminant that may not be cleaned away with a primer 5 Use 711 PVC glue or equivalent and follow the manufacturer s recommendations Apply to the inlet opening of the Quick Fla...

Страница 16: ...be leak tested before placing the heater in operation Do not use flame to test the gas line Use soapy water or another nonflammable method A manual main shut off valve must be installed externally to...

Страница 17: ...use of a stack type outdoor vent kit available at additional cost NOTE This unit shall not be operated outdoors at temperatures below 0o F for propane and 20o F for natural gas Figure 20 Figure 19 l e...

Страница 18: ...employed in every indoor installation with the exception of the PowerMax units The heater must be located as close as practical to a chimney or gas vent The heater should be installed at least 5 feet...

Страница 19: ...6 4 n i 7 0 0 3 0 3 H D 1 3 2 0 6 4 n i 8 0 5 3 5 3 H D 3 3 2 0 6 4 n i 9 0 0 4 0 4 H D 4 3 2 0 6 4 n i 0 1 Table 13 e d i s n I m o r F r i A l l A l e d o M n o i t s u b m o C r o f r i A n I q S...

Страница 20: ...E If any of the original wiring supplied with this heater must be replaced installer must supply No 18 AWG 105 C U L approved AWM low energy stranded copper wire or it s equivalent In Canada wires mus...

Страница 21: ...CLOSE ON CALL FOR HEAT POOL OFF SPA THERMOSTAT SELECT SWITCH TEMPERATURE PROBE GND MV IGNITION MODULE SPARK IGNITER IGNITION WIRE RED BLU WHT THERMAL FUSE RED RED WHT WHT PV ORG P4 P7 PI0 P11 J4 J7 J...

Страница 22: ...F TH PP TH PP POT 1 THERMOSTAT BOARD POT 2 TH PP PP POT SENSOR SEN TH WHT IF ORIGINAL FACTORY WIRING MUST BE REPLACED INSTALLER MUST SUPPLY UL OR CSA IF CANADA APPROVED WIRE 18 GAUGE 600V 105 C TEMPER...

Страница 23: ...tch to ON Heater Short Cycling Rapid On and Off Operation Insufficient water flow Clean filter and pump strainer Defective wiring Repair or replace wiring Defective flow valve or out of adjustment Cal...

Страница 24: ...P N 471048 Rev E 2 7 01 24 MINIMAX PLUS HEATER ALL MODELS...

Страница 25: ...7 0 8 9 9 3 7 0 8 9 9 3 7 0 D I I e n a p o r p e v l a v s a G 1 9 9 9 3 7 0 9 9 9 3 7 0 9 9 9 3 7 0 9 9 9 3 7 0 9 9 9 3 7 0 9 9 9 3 7 0 t l o v i l l i M l a r u t a n e v l a v s a G 1 7 5 4 5 7 0...

Страница 26: ...8 9 6 1 7 0 8 9 6 1 7 0 8 9 6 1 7 0 8 9 6 1 7 0 8 9 6 1 7 0 4 1 x 6 w e r c S 6 1 7 1 7 0 6 1 7 1 7 0 6 1 7 1 7 0 6 1 7 1 7 0 6 1 7 1 7 0 6 1 7 1 7 0 4 1 x 2 3 0 1 w e r c S 9 5 6 1 7 0 9 5 6 1 7 0 9...

Страница 27: ...Rev E 2 7 01 P N 471048 27...

Страница 28: ...stalled and or operated Be sure to follow the instructions set forth in this manual CODE REQUIREMENTS The installation must conform with local codes or in the absence of local codes with the latest na...

Страница 29: ...ure switch is in the ignition module circuit and the ignition module does not operate unless the switch is closed Figure 2 DESCRIPTION OF SYSTEM OPERATION SYSTEM OPERATION 1 Set the thermostat to the...

Страница 30: ...P N 471048 Rev E 2 7 01 30 30...

Страница 31: ...above public walkways must be at least 3 ft above any outside air intake located within a 10 ft radius must NOT be within 3 ft of an inside corner of the structure must be at least 1 ft above grade mu...

Страница 32: ...a horizontal stack Optional Horizontal Venting Must be the same diameter as the vent connector Must be suitable for use with Category III Appliances which have flue gas temperatures of less than 400...

Страница 33: ...CUIT BOARD SPST EXTERNAL ON OFF SWITCH HIGH LIMIT THERMAL SWITCHES WATER PRESSURE SWITCH JUMPER REQUIRED IF NO REMOTE SWITCH CONTROL RELAY CLOSE ON CALL FOR HEAT POOL OFF SPA THERMOSTAT SELECT SWITCH...

Страница 34: ...24V and connect it to the orange wire from the air pressure switch 3 Connect the blue wire from the air pressure switch to the ignition module pin 6 24V 4 The green wire that comes from the relay con...

Страница 35: ...O THERMOSTAT CIRCUIT BOAD ORANGE TAB 24V TAB MALE ORANGE BLUE 24 VAC RELAY WHITE COMMON GREEN SAFETY GROUND GREEN MOTOR FAN HEATER GROUND LUG BLACK 120 VAC ONLY HOT AIR PRESSURE BLACK BLACK SWITCH ORA...

Страница 36: ...P N 471048 Rev E 2 7 01 36 A 10...

Страница 37: ...C 1 9 3 0 1 7 4 0 4 0 1 7 4 1 4 0 1 7 4 2 4 0 1 7 4 3 4 0 1 7 4 4 4 0 1 7 4 5 1 y s s a r o o D 1 8 6 4 5 7 0 4 0 6 5 7 0 8 8 4 5 7 0 5 0 6 5 7 0 6 0 6 5 7 0 0 9 4 5 7 0 6 1 r e n r u b d l o f i n a...

Страница 38: ...3 n a x e L t u o n i g n i h s u B 2 4 4 5 0 7 0 4 4 5 0 7 0 4 4 5 0 7 0 4 4 5 0 7 0 4 4 5 0 7 0 4 4 5 0 7 0 2 3 2 t u o n i r e b b u r e v e e l S 2 5 9 8 1 7 0 5 9 8 1 7 0 5 9 8 1 7 0 5 9 8 1 7 0...

Страница 39: ...7 4 7 3 3 0 7 4 5 g n i r r e t p a d A 1 6 3 3 0 7 4 6 3 3 0 7 4 6 2 3 0 7 4 6 2 3 0 7 4 6 2 3 0 7 4 6 2 3 0 7 4 6 e s a b r e t p a d A 1 4 3 3 0 7 4 4 3 3 0 7 4 5 2 3 0 7 4 5 2 3 0 7 4 5 2 3 0 7 4...

Страница 40: ...accident negligence alteration abuse misapplication or misuse The above warranty applies only if the heater is installed and operated in complete compliance with the installation and operation manual...

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