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Rev. E  2-7-01

             P/N 471048

11

MAINTENANCE INSTRUCTIONS

It is recommended that you check the following items at
least every six months and at the beginning of every
swimming season.
1. Examine the venting system. Make sure there are no

obstructions in the flow of combustion and ventila-
tion air.

2. Visually inspect the main burner and the pilot burner

flame. The normal color of the flame is blue. When
flame appears yellow, burners should be inspected
and cleaned; see Figure 10.

Maintenance

3. Keep the heater area clear and free from

combustibles and flammable liquids.

Relief Valve
In some installations, a
relief valve is required
on the MiniMax Plus.
Test the relief valve at
least once a year by
lifting the valve lever.
(A.S.M.E. version varies
slightly and has the relief
valve pre-installed at
factory.)

ENERGY SAVING TIPS

1. If possible, keep pool or spa covered when not in

use. This will not only cut heating costs, but also
keep dirt and debris from settling in the pool and
conserve chemicals.

2. Reduce the pool thermostat setting to 78° F. or

lower. This is accepted as being the most healthy
temperature for swimming by the American Red
Cross.

3. Use an accurate thermometer.

4. When the proper maximum thermostat settings have

been determined, tighten the thermostat knob
stopper.

5. Set time clock to start circulation system no earlier

than daybreak. The swimming pool loses less heat at
this time.

6. For pools that are only used on the weekends, it is

not necessary to leave the thermostat set at 78° F.
Lower the temperature to a range that can be
achieved easily in one day. Generally, this would be
10° F. to 15° F., if pool heater is sized properly.

7. During the winter or while on vacation, turn the

heater off.

8. Set up a regular program of preventative

maintenance for the heater each new swimming
season. Check heat exchanger, controls, burners,
operation, etc.

SPRING AND FALL OPERATION

If the pool is being used occasionally, do not turn the heater
completely off.  Set the thermostat down to 65° F.  This

WINTER OPERATION

will keep the pool and the surrounding ground warm
enough to bring the pool up to a comfortable swimming
temperature in a shorter period of time.

If the pool won't be used for a month or more, turn the
heater off at the main gas valve.  For areas where there is
no danger of water freezing, water should circulate
through the heater all year long, even though you are not
heating your swimming pool. The MiniMax Plus should
not be operated out doors at temperatures below 0° F. for
propane and -20° F. for natural gas. Where freezing is

Figure 10.

Blue Flame

possible, it is necessary to drain the water from the
heater. This may be done by opening the drain valve
located at the inlet/outlet header (see Figure 11.) allow-
ing all water to drain out of the heater.  It would be a
good practice to use compressed air to blow the water
out of the heat exchanger. (See additional notes under
Important Notices in Introduction on page 3.)

Figure 11.

Standard

A.S.M.E. Version

3/8 to 1/2 in.

Insulated
Electrode

Figure 9.

Содержание spa heater

Страница 1: ...th Installation and service must be performed by a qualified installer service agency or the gas supplier MiniMax Plus and PowerMax POOL SPA HEATERS OPERATION INSTALLATION MANUAL WARNING WHAT TO DO IF...

Страница 2: ...ections 14 Reverse Water Connections 14 Plumbing Plumbing Connections 14 Manual Bypass 14 Below Pool Installation 14 Quick Flange Installation 15 Gas Connections 16 Gas Line Installation 16 Pipe Sizin...

Страница 3: ...Rev E 2 7 01 P N 471048 3...

Страница 4: ...r temperature with an accurate thermometer Spa or hot tub thermostats may err in regulating water temperatures by as much as 4 F 2 2 C 5 Persons with a medical history of heart disease circulatory pro...

Страница 5: ...RATION NATURAL GAS 1 STOP Read the safety information above 2 Set the thermostat to the lowest setting 3 Turn off electric power to the heater 4 This heater is equipped with an ignition device which a...

Страница 6: ...y information above 2 Set the thermostat to the lowest setting 3 Turn off electric power to the heater 4 This heater is equipped with an ignition device which automatically lights the pilot Do not try...

Страница 7: ...T FORCE 5 Wait five 5 minutes to clear out any gas If you then smell gas STOP Follow B in the safety informa tion above If you don t smell gas go to the next step 6 Push in gas control knob slightly a...

Страница 8: ...temperature 3 Spa position This allows separate control of spa water temperature INDICATOR LIGHT DESCRIPTION The MiniMax Pool Heater provides nine status indicator lights six can be seen from the fro...

Страница 9: ...Rev E 2 7 01 P N 471048 9...

Страница 10: ...P N 471048 Rev E 2 7 01 10...

Страница 11: ...ols that are only used on the weekends it is not necessary to leave the thermostat set at 78 F Lower the temperature to a range that can be achieved easily in one day Generally this would be 10 F to 1...

Страница 12: ...ble pH range It is essential to maintain correct pH see Table 2 If pH becomes too high over alkaline it has these effects 1 Greatly lowers the ability of chlorine to destroy bacteria and algae 2 Water...

Страница 13: ...ation of this type of heating equipment and related components Some states require installation and repair by licensed personnel If this applies in your state be sure your contractor bears the appropr...

Страница 14: ...tant 3 Disconnect the pressure switch wiring 4 Remove the temperature sensing bulb from the in out header Note You may cut the wire bundle ties 5 Exchange the in out header with the return header Rep...

Страница 15: ...break up any grease or contaminant that may not be cleaned away with a primer 5 Use 711 PVC glue or equivalent and follow the manufacturer s recommendations Apply to the inlet opening of the Quick Fla...

Страница 16: ...be leak tested before placing the heater in operation Do not use flame to test the gas line Use soapy water or another nonflammable method A manual main shut off valve must be installed externally to...

Страница 17: ...use of a stack type outdoor vent kit available at additional cost NOTE This unit shall not be operated outdoors at temperatures below 0o F for propane and 20o F for natural gas Figure 20 Figure 19 l e...

Страница 18: ...employed in every indoor installation with the exception of the PowerMax units The heater must be located as close as practical to a chimney or gas vent The heater should be installed at least 5 feet...

Страница 19: ...6 4 n i 7 0 0 3 0 3 H D 1 3 2 0 6 4 n i 8 0 5 3 5 3 H D 3 3 2 0 6 4 n i 9 0 0 4 0 4 H D 4 3 2 0 6 4 n i 0 1 Table 13 e d i s n I m o r F r i A l l A l e d o M n o i t s u b m o C r o f r i A n I q S...

Страница 20: ...E If any of the original wiring supplied with this heater must be replaced installer must supply No 18 AWG 105 C U L approved AWM low energy stranded copper wire or it s equivalent In Canada wires mus...

Страница 21: ...CLOSE ON CALL FOR HEAT POOL OFF SPA THERMOSTAT SELECT SWITCH TEMPERATURE PROBE GND MV IGNITION MODULE SPARK IGNITER IGNITION WIRE RED BLU WHT THERMAL FUSE RED RED WHT WHT PV ORG P4 P7 PI0 P11 J4 J7 J...

Страница 22: ...F TH PP TH PP POT 1 THERMOSTAT BOARD POT 2 TH PP PP POT SENSOR SEN TH WHT IF ORIGINAL FACTORY WIRING MUST BE REPLACED INSTALLER MUST SUPPLY UL OR CSA IF CANADA APPROVED WIRE 18 GAUGE 600V 105 C TEMPER...

Страница 23: ...tch to ON Heater Short Cycling Rapid On and Off Operation Insufficient water flow Clean filter and pump strainer Defective wiring Repair or replace wiring Defective flow valve or out of adjustment Cal...

Страница 24: ...P N 471048 Rev E 2 7 01 24 MINIMAX PLUS HEATER ALL MODELS...

Страница 25: ...7 0 8 9 9 3 7 0 8 9 9 3 7 0 D I I e n a p o r p e v l a v s a G 1 9 9 9 3 7 0 9 9 9 3 7 0 9 9 9 3 7 0 9 9 9 3 7 0 9 9 9 3 7 0 9 9 9 3 7 0 t l o v i l l i M l a r u t a n e v l a v s a G 1 7 5 4 5 7 0...

Страница 26: ...8 9 6 1 7 0 8 9 6 1 7 0 8 9 6 1 7 0 8 9 6 1 7 0 8 9 6 1 7 0 4 1 x 6 w e r c S 6 1 7 1 7 0 6 1 7 1 7 0 6 1 7 1 7 0 6 1 7 1 7 0 6 1 7 1 7 0 6 1 7 1 7 0 4 1 x 2 3 0 1 w e r c S 9 5 6 1 7 0 9 5 6 1 7 0 9...

Страница 27: ...Rev E 2 7 01 P N 471048 27...

Страница 28: ...stalled and or operated Be sure to follow the instructions set forth in this manual CODE REQUIREMENTS The installation must conform with local codes or in the absence of local codes with the latest na...

Страница 29: ...ure switch is in the ignition module circuit and the ignition module does not operate unless the switch is closed Figure 2 DESCRIPTION OF SYSTEM OPERATION SYSTEM OPERATION 1 Set the thermostat to the...

Страница 30: ...P N 471048 Rev E 2 7 01 30 30...

Страница 31: ...above public walkways must be at least 3 ft above any outside air intake located within a 10 ft radius must NOT be within 3 ft of an inside corner of the structure must be at least 1 ft above grade mu...

Страница 32: ...a horizontal stack Optional Horizontal Venting Must be the same diameter as the vent connector Must be suitable for use with Category III Appliances which have flue gas temperatures of less than 400...

Страница 33: ...CUIT BOARD SPST EXTERNAL ON OFF SWITCH HIGH LIMIT THERMAL SWITCHES WATER PRESSURE SWITCH JUMPER REQUIRED IF NO REMOTE SWITCH CONTROL RELAY CLOSE ON CALL FOR HEAT POOL OFF SPA THERMOSTAT SELECT SWITCH...

Страница 34: ...24V and connect it to the orange wire from the air pressure switch 3 Connect the blue wire from the air pressure switch to the ignition module pin 6 24V 4 The green wire that comes from the relay con...

Страница 35: ...O THERMOSTAT CIRCUIT BOAD ORANGE TAB 24V TAB MALE ORANGE BLUE 24 VAC RELAY WHITE COMMON GREEN SAFETY GROUND GREEN MOTOR FAN HEATER GROUND LUG BLACK 120 VAC ONLY HOT AIR PRESSURE BLACK BLACK SWITCH ORA...

Страница 36: ...P N 471048 Rev E 2 7 01 36 A 10...

Страница 37: ...C 1 9 3 0 1 7 4 0 4 0 1 7 4 1 4 0 1 7 4 2 4 0 1 7 4 3 4 0 1 7 4 4 4 0 1 7 4 5 1 y s s a r o o D 1 8 6 4 5 7 0 4 0 6 5 7 0 8 8 4 5 7 0 5 0 6 5 7 0 6 0 6 5 7 0 0 9 4 5 7 0 6 1 r e n r u b d l o f i n a...

Страница 38: ...3 n a x e L t u o n i g n i h s u B 2 4 4 5 0 7 0 4 4 5 0 7 0 4 4 5 0 7 0 4 4 5 0 7 0 4 4 5 0 7 0 4 4 5 0 7 0 2 3 2 t u o n i r e b b u r e v e e l S 2 5 9 8 1 7 0 5 9 8 1 7 0 5 9 8 1 7 0 5 9 8 1 7 0...

Страница 39: ...7 4 7 3 3 0 7 4 5 g n i r r e t p a d A 1 6 3 3 0 7 4 6 3 3 0 7 4 6 2 3 0 7 4 6 2 3 0 7 4 6 2 3 0 7 4 6 2 3 0 7 4 6 e s a b r e t p a d A 1 4 3 3 0 7 4 4 3 3 0 7 4 5 2 3 0 7 4 5 2 3 0 7 4 5 2 3 0 7 4...

Страница 40: ...accident negligence alteration abuse misapplication or misuse The above warranty applies only if the heater is installed and operated in complete compliance with the installation and operation manual...

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