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SERVICE AND MAINTENANCE

Cover

The cover provides protection for the controller, wiring, and 

other components. This cover will be removed for most service 

and maintenance.
When installed, the cover provides NEMA 3 water protection. 

This protects from falling water up to 30 degrees from vertical.
To remove cover:

Slots

1.  Grasp side edges toward rear of the valve.
2.  Pull outwards until the slots in the cover clears the 

projections on the top plate.

3.  Lift up on the rear and pull forward to clear the  

control module.

To install cover:
1.  Position cover to be low in front and under the bottom edge 

of the control module.

2.  The cover will hook on the bottom of the controller and 

drop down over the camshaft.

3.  To finish, grasp the side edges and pull outward to clear 

the projections on the top plate.

4.  Drop down until the cover snaps in place.

Electronic Control Module

The purpose of the electronic control module is to control the 

regeneration cycle. The control module has several variations. 

When replacing the controller, use the same model or some 

functions may not work. This is an electronic controller that is 

programmable and uses input/output signals.
To remove control module:

Trip Lever

1.  Disconnect power to the unit.
2.  Remove valve cover.
3.  Press trip lever to release module from top plate.
4.  Pivot the top forward and up.
5.  Remove any wire connections. Wire connectors have a 

locking tab that must be squeezed before removing.

NOTE:   

There is no need to label the wires. The keyed 

connectors will only plug back into one site.

To install control module:

Wire Clips

Slots for Motor and 

Turbine Harness

1.  Be sure the power is disconnected.
2.  Check model.
3.  Check routing of wires and plug them into the controller. 

Connectors will snap in place. Be sure that wires are 

properly managed through the clips on top plate. This will 

prevent the wires from being caught in the camshaft.

4.  Place bottom of module in position. The bottom will fit into 

a clip.

5.  Pivot the top into position and snap in place. The controller 

should be secure.

If you are ready to program the controller, then power can be 

applied by plugging in transformer.

Drive Motor

The drive motor is open loop and receives commands from the 

control module. The motor has a pinion gear that meshes with 

the camshaft gear to drive (rotate) the camshaft.
During operation, rotation forces the motor into its mounting 

position and screws or bolts are not needed.

NOTE:   

Some units will have a shipping peg in the top motor 

mount. The peg can be removed and discarded. This 

peg is not required for motor operation.

To remove motor:
1.  Disconnect power to the unit.
2.  Remove cover.
3.  Pull off wiring connector.
4.  Grasp the motor body and rotate counterclockwise.
5.  Pull motor out.
To install motor:

Mounting 

Tabs

Slots

1.  Insert gear through hole on top plate and mesh with 

camshaft. Cam may need to be rotated slightly.

2.  With motor ears flat to the rear of the top plate, rotate 

clockwise until mounting tabs are engaged in slots.

3.  Reconnect wires.

NOTE:   

It is not necessary to pre-position the camshaft or 

the motor. When the controller is powered up the 

camshaft will be rotated to the "home" position.

 

AUTOTROL

®

 Logix 764 Control Performa Cv Series Valves (273, 278) Service Manual 

 

23

Содержание AUTOTROL LOGIX 764

Страница 1: ...AUTOTROL LOGIX 764 CONTROL PERFORMA CV SERIES VALVES 273 278 SERVICE MANUAL www pentairaqua com...

Страница 2: ...grounding is maintained Mechanical Do not use petroleum based lubricants such as petroleum jelly oils or hydrocarbon based lubricants Use only 100 silicone lubricants All plastic connections should b...

Страница 3: ...ity or water spray from below Examples are constant heavy mist near corrosive environment upwards spray from sprinkler CAUTION This unit is for dry location use only unless used with a Listed Class 2...

Страница 4: ...e following suggestions Check with local authorities before installing a water conditioning system The unit should be above and not more than 20 6 1 m from the drain Connect an appropriate adapter fit...

Страница 5: ...connection is tight Figure 8 Electrical Connection WARNING This valve and control are for dry location use only unless used with a Listed Class 2 power supply suitable for outdoor use The 764 Series...

Страница 6: ...ut Main Motor Optical Sensor Connection Turbine Input No Salt Detector Chlorine Generator Connection Multi Single Tank Lockout Remote Regen Start Dry Contact Signal Input Connection Extension Cable Co...

Страница 7: ...lve Discs One Piece Valve Disc Spring Optical Sensor Camshaft Motor Outlet Drain Inlet Backwash Drain Control Injector Screen Filter Control Module Mount 273 278 VALVE FEATURES Figure 13 273 278 Valve...

Страница 8: ...nse cycle Water is directed to the regenerant tank at a controlled rate to create brine for the next regeneration SERVICE BACKWASH BRINE SLOW RINSE FAST RINSE From Regenerant Tank To Regenerant Tank B...

Страница 9: ...s a standard 12 volt AC motor that works with either 50 Hz or 60 Hz The same motor is used worldwide and does not need to be changed for different power conditions Power 700 Series controllers are ava...

Страница 10: ...ns the controller to normal operation Figure 17 NOTE In normal operation and during programming only a few of the icons will actually be displayed 1 This cursor is displayed when the days between rege...

Страница 11: ...ontrol is powered up the display will show 255A 2 Use the or buttons to increment through the available selections Table 1 For the next steps you may want to remove the cover to watch the camshaft mov...

Страница 12: ...e Salt Amount Time Day Regeneration Time Time Day Regeneration Time Buttons to Press Range 1 Resin Volume Select correct resin volume Cubic feet 0 25 to 3 00 2 Time of Day 12 hr Set to time of day Not...

Страница 13: ...99 Minutes 0 to 200 Gallons 1 x 100 to 900 Control programmming is complete press or press press then or press press then or press press then or press press then or press press then or press press the...

Страница 14: ...an be sent directly back to the treated water position from any regeneration cycle Press the UP and SET buttons for about five seconds until the hourglass icon begins flashing The control will now ski...

Страница 15: ...Rinse C4 Standby Both tanks have now been purged of air The water supply valve can be fully opened 2 Press and hold the button for five seconds This will start the second regeneration Quick cycle as T...

Страница 16: ...e controller is first plugged in it may display a flashing hourglass and the message Err 3 this means that the controller is rotating to the home position If the Err 2 is displayed check that the inco...

Страница 17: ...o chlorine generator 1 Salt check only 2 Generate chlorine P14 Refill Rate 1 700 1 1 gpm x 100 P15 Draw Rate 1 700 1 1 gpm x 100 P16 Reserve Type not used for alternating mode 0 3 1 0 0 Variable reser...

Страница 18: ...bs ft3 Under normal circumstances this setting will provide the correct system capacity This setting may be adjusted to change the exchange capacity see Table 4 Table 3 High Efficiency Exchange Capaci...

Страница 19: ...ackwash 0 200 1 Min 10 Flow rate dictated by size of drain line flow controller C2 Regenerant Draw 0 200 1 Min See Notes Automatically calculated from resin volume and salt dosage settings C3 Slow Rin...

Страница 20: ...Average usage for Monday in gallons or m3 0 131 070 gallons or 0 1 310 70 m3 H9 Average usage for Tuesday in gallons or m3 0 131 070 gallons or 0 1 310 70 m3 H10 Average usage for Wednesday in gallon...

Страница 21: ...ate once Double Immediate Manual Regeneration Back to back manual regenerations are initiated by pressing and holding the REGEN button for three seconds while the control is in the regenerating mode A...

Страница 22: ...ated sequentially the next time of regeneration regardless of how much water is used during that 24 hour period This feature is to help recover a severely exhausted bed See Table 8 P16 2 Immediate Reg...

Страница 23: ...g back into one site To install control module Wire Clips Slots for Motor and Turbine Harness 1 Be sure the power is disconnected 2 Check model 3 Check routing of wires and plug them into the controll...

Страница 24: ...haft numbers are visible in the hollow of the cup An arrow on the top plate points to the current marking The numbers represent regeneration cycles as follows C0 Treated water normal operation mode C1...

Страница 25: ...top plate This switch is turned on off by a cam lobe on the camshaft Its function is to signal that the unit is in service or out of service regenerating Microswitches are available as kits from Pent...

Страница 26: ...t to repair a bent spring 2 Position yourself on the spring side of the valve discs 3 Position the spring over the valve body close to final position The wide spring segments will be located at the wi...

Страница 27: ...dure to engage the screws with the existing threads If the same threads are not used the holding power of the screw is lost Under pressure the valve can leak Screws that have the same diameter but hav...

Страница 28: ...ose sold for commercial laundries adjust the dosage accordingly 1 Dosage Polystyrene resin 1 2 fluid ounce 35 5 mL per cubic foot Non resinous exchangers 0 8 fluid ounce 23 7 mL per cubic foot 2 Regen...

Страница 29: ...between tank 1 and tank 2 controls Figure 21 outlines these standard features P4 BL BRN WHT YEL ORG P2 Flow Sensor Optical Sensor Motor 80 in 2017 mm P3 2 BLK GRN R Logix 764 control on Tank 1 R GRN...

Страница 30: ...gix 764 control on Tank 1 Logix 764 control on Tank 2 BLK GRN RED BLK GRN RED BLK GRN RED BLK GRN Repeat for all remaining tanks Logix 764 control on Tank 3 Figure 23 NOTE Cable PN 3020228 sold separa...

Страница 31: ...ASSEMBLY DIAGRAMS 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 12 20 21 22 23 24 25 273 278 Exploded View Parts List AUTOTROL Logix 764 Control Performa Cv Series Valves 273 278 Service Manual 31...

Страница 32: ...Lt Purple 9 inch tank 1035734 J Injector Lt Blue 10 inch tank 1035735 K Injector Pink 12 inch tank 1035737 M Injector Brown 14 inch tank 1035738 N Injector Green 16 inch tank 1035739 Q Injector Purpl...

Страница 33: ...ASSEMBLY DIAGRAMS CONTINUED BYPASS BYPASS 1 1 1040930 1265 Bypass Item No QTY Part No Description 1 Bypass Valve AUTOTROL Logix 764 Control Performa Cv Series Valves 273 278 Service Manual 33...

Страница 34: ...long PVC 255 Ry 4 Pipe Tube Adapter Nut 1 42 ID Universal 2 1265 Bypass w Install Kit No Adapters Single Pack 3019932 74 Manifold Kit 1 in PVC w No Bypass 2 Pipe Fitting Tee 1 in 2 Pipe Fitting Elbow...

Страница 35: ...in the Logix controller ERR 4 is displayed If single tank system Verify system setting is programmed to 273 278 L Controller on tank 2 does not know the position of the camshaft Camshaft should be ro...

Страница 36: ...power Defective motor Replace motor Contact dealer Control regenerates at wrong time of day Controller set incorrectly Correct time setting according to instructions Valve will not draw regenerant Low...

Страница 37: ...ill Flush out foreign matter holding disc open by manually operating valve stem Air leak in regenerant line to air check Check all connections in regenerant line for leaks Refer to instructions Improp...

Страница 38: ...Valve No 1 Open 2 Open 3 Closed 4 Closed 5 Closed 6 Open 7 Closed Backwash Position Brine Tank Mineral Tank Drain Inlet Outlet Hard Water Soft Water 5 4 1 3 2 6 7 Backwash Flow Control Valve No 1 Clos...

Страница 39: ...ed 2 Open 3 Open 4 Closed 5 Closed 6 Open 7 Closed Refill Position Brine Tank Mineral Tank Drain Inlet Outlet Hard Water Soft Water 5 4 1 3 2 6 7 Valve No 1 Closed 2 Closed 3 Open 4 Open 5 Open 6 Clos...

Страница 40: ...LWR6151 20 2 3 5 5 6 7 5 40 60 80 100 120 Injector J Light Blue For 10 inch Tanks TOTAL BRINE DRAW RINSE Gallons per Minute bar PSI 0 25 0 20 0 15 0 10 0 05 0 00 3 m hr 1 20 1 00 0 80 0 60 0 40 0 20...

Страница 41: ...Flow Data 0 80 0 70 0 60 0 50 0 40 0 30 0 20 0 10 0 00 3 50 3 00 2 50 2 00 1 50 1 00 0 50 0 00 Gallons per Minute bar PSI m3 hr 20 40 60 80 100 120 Injector R Dark Grey For 21 inch Tanks TOTAL BRINE...

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Страница 44: ...s and logos are the property of their respective owners Because we are continuously improving our products and services Pentair reserves the right to change specifications without prior notice Pentair...

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