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26 PennEngineering • www.pemnet.com

Instruction Manual - RIV949

4 - SAFETY

4.1 - GENERAL WARNINGS

The operator should carefully review the information presented in this manual, especially with regards to the safety precautions

outlined in this section:

• The tool should be used only by trained personnel.

• The tool and the work area should be kept clean and tidy.

• The tool should be rested upright on the rubber base on a flat surface to prevent it from dropping.

• The tool should only be used in normal psychophysical conditions.

• The user must wear suitable clothing, taking care to avoid entanglement of loose parts, ties, long hair, cleaning rags etc. in

the tool itself.

• When using the tool, safety glasses are required both by the operator and others in the vicinity to protect against fastener

ejection. We also recommend wearing gloves when using the tool.

• The user should use the accessories supplied and indicated in the Servicing section (see section 7) when servicing and/or

adjusting the tool.

• The plates applied on the tool by Rivit S.r.l. should not be removed or altered.

• Unauthorized personnel should not be permitted to touch the tool.

• Make sure that the air supply hoses are correctly sized for the use.

• Do not drag the tool by the hose when it is connected to the power supply. Keep the hose away from heat sources and

sharp objects.

• Remember to remove service or adjustment keys after completing repair and/or adjustment jobs.

• Before disconnecting the compressed air hose from the tool, make sure it is not pressurized.

• Tool repairs and cleaning jobs must be carried out with the tool disconnected from the power supply.

• When filling with oil, only use fluids with the characteristics indicated herein.

• If you should accidentally spill oil on your skin, rinse and wash thoroughly with water and alkaline soap.

• It is recommended to use a safety balance to support the tool.

• Pay attention to potential risk of whiplash with the air supply hoses.

• Do not operate the tool when it is directed towards any person(s) or the operator.

Содержание ATLAS RIV949

Страница 1: ...RIV949 VERTICAL HYDROPNEUMATIC TOOL FOR RIVET NUTS FROM M3 TO M12 WITH STROKE AND PRESSURE ADJUSTMENT OPERATING INSTRUCTIONS QUALITY MANAGEMENT SYSTEM CONFORMING TO ISO 9001 2008 STANDARD CODE 4560800...

Страница 2: ...2 PennEngineering www pemnet com Instruction Manual RIV949...

Страница 3: ...PLACE THE SAME INSERT NUT ON DIFFERENT THICKNESSES UNSCREWING ALL OF THE RING NUT FOR EXAMPLE IF YOU HAVE AN INSERT NUT WITH A MAXIMUM GRIP RANGE OF 6 MM YOU CAN ALSO PLACE IT ON A THINNER THICKNESS W...

Страница 4: ...T949 06B KIT FOR RIVBOLT M6 2 5 1 2 3 1 KIT949 06B COMPOSITION 2 5 1 2 4 KIT949 08B KIT FOR RIVBOLT M8 2 5 1 2 4 1 KIT949 08B COMPOSITION 2 5 1 2 5 KIT949 10B KIT FOR RIVBOLT M10 2 5 1 2 5 1 KIT949 10...

Страница 5: ...l anomalies Normal consumption of consumables The warranty is deemed invalid in both the case of unauthorized tampering replacements of tool components and in the case of using accessories tools or co...

Страница 6: ...ore compact and lighter The successful outcome is a very handy tool 2 2 VIBRATION When used correctly and in compliance with the provided instructions the tool does not produce dangerous vibration 2 3...

Страница 7: ...R SPEED SPIN ON 1600 rpm MOTOR SPEED SPIN OFF 2000 rpm BOX DIMENSIONS CABINET 500x300x210 mm HANDLE WEIGHT WITHOUT NOSE 2 0 Kg TOTAL WEIGHT 21 Kg OIL HOSES LENGTH 2 5 m VIBRATIONS 2 5 m s2 NOISE LEVEL...

Страница 8: ...isted Figure 2 5 A REF CODE QTY DESCRIPTION RIV 949 HYDROPNEUMATIC TOOL FOR RIVET NUT WITH STROKE AND PRESSURE ADJUSTMENT Fig 2 5 A 4560800 1 RIV 949 HYDRO PNEUMATIC TOOL FOR RIVET NUTS 50 4572200 1 H...

Страница 9: ...astener to be placed 2 5 1 1 FOR RIVSERT PLACING The user must purchase the following kits separately according to the fastener to be used KIT CODE 949P 03 3441100 949P 04 3441200 949P 05 3441300 949P...

Страница 10: ...nger than the standard one REF CODE QTY DESCRIPTION Fig 2 5 B 3441100 1 KIT949 KIT RIVSERT M3 SOCKET CAP SCREW REF CODE QTY DESCRIPTION 1 3457500 1 HEAD WITH RING NUT FOR M3 SCREW 2 3457400 1 ADAPTER...

Страница 11: ...nger than the standard one REF CODE QTY DESCRIPTION 3a 4186400 1 SOCKET CAP SCREW M4X65 12 9 UNI5931 DIN912 REF CODE QTY DESCRIPTION Fig 2 5 D 3441200 1 KIT949 KIT RIVSERT M4 SOCKET CAP SCREW REF CODE...

Страница 12: ...rew longer than the standard one REF CODE QTY DESCRIPTION 3a 4285500 1 SOCKET CAP SCREW M5X 65 12 9 UNI5931 DIN912 REF CODE QTY DESCRIPTION Fig 2 5 F 3441300 1 KIT949 KIT RIVSERT M5 SOCKET CAP SCREW R...

Страница 13: ...rew longer than the standard one REF CODE QTY DESCRIPTION 3a 4285300 1 SOCKET CAP SCREW M6X65 12 9 UNI5931 DIN912 REF CODE QTY DESCRIPTION Fig 2 5 H 3441400 1 KIT949 KIT RIVSERT M6 SOCKET CAP SCREW RE...

Страница 14: ...rew longer than the standard one REF CODE QTY DESCRIPTION 3a 2192800 1 SOCKET CAP SCREW M8X65 12 9 UNI5931 DIN912 REF CODE QTY DESCRIPTION Fig 2 5 J 3441500 1 KIT949 KIT RIVSERT M8 SOCKET CAP SCREW RE...

Страница 15: ...can provide a screw longer than the standard one REF CODE QTY DESCRIPTION 2a 2428500 1 SOCKET CAP SCREW M10X70 12 9 UNI5931 DIN912 REF CODE QTY DESCRIPTION Fig 2 5 N 3441600 1 KIT949 KIT RIVSERT M10 S...

Страница 16: ...cap screw commercial allen key to be shaped please refer to figure 2 5 Q REF CODE QTY DESCRIPTION Fig 2 5 P 3441700 1 KIT949 KIT RIVSERT M12 SPECIAL SOCKET CAP SCREW REF CODE QTY DESCRIPTION 1 032910...

Страница 17: ...ing The user must purchase the following kits separately according to the fastener to be used The tool can have different kinds of head assemblies Head RING NUT can be ordered separately Code 0327700...

Страница 18: ...5 1 2 1 1 KIT949 04B COMPOSITION Figure 2 5 S TABLE 2 5 I REF CODE QTY DESCRIPTION Fig 2 5 R 3442300 1 KIT949 KIT RIVBOLT M4 SOCKET CAP SCREW REF CODE QTY DESCRIPTION 1 2561200 1 HEAD WITH RING NUT F...

Страница 19: ...5 1 2 2 1 KIT949 05B COMPOSITION Figure 2 5 U TABLE 2 5 J REF CODE QTY DESCRIPTION Fig 2 5 T 3442400 1 KIT949 KIT RIVBOLT M5 SOCKET CAP SCREW REF CODE QTY DESCRIPTION 1 2561300 1 HEAD WITH RING NUT F...

Страница 20: ...5 1 2 3 1 KIT949 06B COMPOSITION Figure 2 5 W TABLE 2 5 K REF CODE QTY DESCRIPTION Fig 2 5 V 3442500 1 KIT949 KIT RIVBOLT M6 SOCKET CAP SCREW REF CODE QTY DESCRIPTION 1 2561400 1 HEAD WITH RING NUT F...

Страница 21: ...MPOSITION Figure 2 5 Y TABLE 2 5 L REF CODE QTY DESCRIPTION Fig 2 5 X 3442600 1 KIT949 KIT RIVBOLT M8 SOCKET CAP SCREW REF CODE QTY DESCRIPTION 1 2700500 1 HEAD WITH RING NUT FOR M8 RIVBOLT 2 4172400...

Страница 22: ...IT949 10B COMPOSITION Figure 2 5 AA TABLE 2 5 M REF CODE QTY DESCRIPTION Fig 2 5 Z 4601900 1 KIT949 KIT RIVBOLT M10 SOCKET CAP SCREW REF CODE QTY DESCRIPTION 1 4601700 1 HEAD WITH RING NUT FOR D 10 RI...

Страница 23: ...RTS Figure 3 1 A Parts This tool does not have a list of spare parts If you need a part just identify the part and the serial number of the tool KEY TO OPEN CLOSE THE FRONT DOOR EMERGENCY UNSCREWING B...

Страница 24: ...was made for those who need to only use M8 rivet nuts The locking ring Code 4508700 is made with high resistance material so the head of the allen key does not press it down and it also keeps a consta...

Страница 25: ...2 ORDERING SPARE PARTS Only local authorized dealers should repair the tool For assistance contact the Technical Assistance Service of Rivit S r l where a qualified engineer will assist you To order s...

Страница 26: ...the Servicing section see section 7 when servicing and or adjusting the tool The plates applied on the tool by Rivit S r l should not be removed or altered Unauthorized personnel should not be permitt...

Страница 27: ...r oil in the air In an atmosphere subject to the risk of fire When it is exposed to weather conditions 4 4 RESIDUE RISKS During the normal working cycle and when servicing the tool operators are expos...

Страница 28: ...s by keeping it in its case Protect the tool from damp and excessive thermal excursions Keep the tool away from corrosive substances 5 3 CONNECTIONS To avoid problems when starting the tool we recomme...

Страница 29: ...s and checks to prevent errors or accidents while starting it Make sure the tool has not been damaged during transport Check that the compressed air hose is correctly connected to the air supply line...

Страница 30: ...d the manual and interpret the drawings and diagrams correctly They must be familiar with hygienic rules and with the industrial safety and technological instructions They must have an overall knowled...

Страница 31: ...tor screwing To replace screws you must carry out the following operations Unscrew the toothed ring 1 from the tool Insert joint 2 Insert screw 3 Insert screw adapter 4 Screw the toothed ring 1 consid...

Страница 32: ...hese settings are general guidelines to the operator Rivet nuts are not uniform as hardness and therefore some modifications may be necessary or IMPORTANT OIL FORCE PRESSURE ADJUSTMENT Turning rightwa...

Страница 33: ...tion Manual RIV949 STROKE REGULATION PIN REF 53 USING STROKE ONLY FORCE 1 SCREW PRESSURE THOROUGHLY USING THE PROPER KEY REF 54 2 ADJUST STROKE WITH PIN REF 53 UNTIL YOU FIND THE BEST POSITION FOR THE...

Страница 34: ...th pressure must be very high However final strength must be regulated acting on the stroke The piston stroke is 6 5 mm In case you have to repeat the setting screw again and pull without damaging the...

Страница 35: ...PennEngineering www pemnet com 35 Instruction Manual RIV949 6 5 EXAMPLES OF RIVET NUTS PLACING Code 0523200 BALANCER Kg 2 3 RIVET NUTS PLACING...

Страница 36: ...NG Completely clean and grease the tool on a periodic basis depending on the type and frequency of use At minimum carry out cleaning operations at least once a year 7 3 ORDINARY MAINTENANCE See Figure...

Страница 37: ...ir line and start a couple of idle cycles Make sure that the circuit is filled with oil and that no air bubbles are left inside otherwise the piston does not complete the stroke Then place the handle...

Страница 38: ...his ensures tool stability To order a new base from Rivit S r l indicate the year serial number of the tool see section 4 5 Periodically check the state of wear of the screws and of the heads If neces...

Страница 39: ...quiries we ask that the customer reference this manual in particular the instructions in section 1 2 9 DISMANTLING INSTRUCTIONS 9 1 DISMANTLING INSTRUCTIONS When demolishing the tool please separate t...

Страница 40: ...40 PennEngineering www pemnet com Instruction Manual RIV949 2013 Rev 220...

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