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20

Installing the Sprayer

Diaphragm Check Valve Assembly and Installation

1.  Assemble components from nozzle unit package as shown on page 10. Use teflon tape and/or thread sealant paste to seal 

threaded connections. Do not over-tighten plastic fittings or damage will occur.

2.  Secure the check valve unit near the axle with the supplied universal mounting bracket (reference 4, page 10).

3.  Connect the 3/8” hose to the “T” (reference 2, page 10) on the check valve unit and route hose to the nozzle unit.

4.  Connect ½” hose to the check valve inlet and route hose from the check valve to the outlet of the filter assembly.

5.  Use one check valve assembly for every axle.  Connect the 1/2” hoses from all check valve assemblies together using 1/2” tees 

(reference plumbing schematic, page 14)

 

Bulkhead/Quick Disconnect Assembly and Installation

1.  Drill a 1-3/16” hole in the desired location for the quick disconnect coupler. It should be located near the air and/or electrical 

connections between the tractor and trailer.

2.  Place the bulkhead adapter fitting through the hole and secure with the external locking washer and nut.

3.  Assemble the remaining components from the quick disconnect assembly package onto the bulkhead as shown on page 11.

4.  Connect ½” supply hose from filter assembly to the fixed end of the quick disconnect and the tractor supply hose to the plug 

end of the quick disconnect (reference plumbing schematic, page 14).

Spray Gun Assembly and Installation

1.  Cut the ½” supply line between the pump outlet and the filter assembly. Install the adapter “T”  (reference 5, page 13) into the 

supply line and secure with hose clamps (reference plumbing schematic, page 14).

2.  Connect the 3/8” spray hose to the adapter “T” (reference 4, page 13) and to the swivel spray gun adapter (reference 3, page 13) 

and  secure the hose with a hose clamp (reference 2, page 13).

3.  Thread the swivel adapter (reference 3, page 13) onto the spray gun inlet.

4.  Coil the 3/8” spray hose and securely fasten to the truck with bungee straps (not included) or alternative method.

Содержание DS-15

Страница 1: ...15 25 Gallon Disinfect Sprayer Model DS 15 DS 25 Form DS25OM Rev B 1 Date 05 19 PBZ LLC 295 Wood Corner Rd Lititz PA 17543 www CropCareEquipment com 717 738 7365 A Paul B Zimmerman Inc Company Owner s...

Страница 2: ......

Страница 3: ...ssembly Mounting 16 Steering Axle Nozzle Assembly Installation 17 Diaphragm Check Valve Assembly Installation 18 Bulk Head Quick Disconnect Assembly Install 18 Spray gun Assembly Installation 18 Maint...

Страница 4: ...are completely capable of safe operation General Guidelines The operator should be a responsible adult Do not allow persons to operate this liquid applicator until they have displayed a thorough unde...

Страница 5: ...based or any other non compatible products such as gasoline fuel oil kerosene etc Such practices will void the manufacturer s warranty DO NOT allow the pump to get wet or to be exposed to the elements...

Страница 6: ...6 Breakdowns Parts Lists Disinfect Sprayer Breakdown DS 15 DS 25 Disinfect System Base Assembly 1 2 3 4 5 6 5 7 8 9 10 11 11 12 13 13 18 19 14 16 15 17 2 20...

Страница 7: ...bly Disinfect System 9 2 HSS10 12 Screw Hex TEK 10 x 1 2 SS 10 1 SB25WP DR Tank 25 Gal White Poly w Lid Lanyard Outlet Cap Gasket Tether 11 4 SBT316 1 Bolt Stove Truss Head 10 24 x 1 12 1 T744 Pump co...

Страница 8: ...5 1 4 NPT 3 2 256003NYR Cap Gasket Quick TeeJet Red 4 1 3AF1438 Adapter Hose 1 4 FPT x 3 8 HB 5 2 8079PP50 Strainer Tip 50 Mesh Red Poly Body SS Screen 6 2 H5C14 1 Bolt Hex 1 4 20 x 1 Gr 5 7 2 LW14 Wa...

Страница 9: ...45 1 4 NPT 3 1 256003NYR Cap Gasket Quick TeeJet Red 4 1 3AF1438 Adapter Hose 1 4 FPT x 3 8 HB 5 1 8079PP50 Strainer Tip 50 Mesh Red Poly Body SS Screen 6 2 H5C14 1 Bolt Hex 1 4 20 x 1 Gr 5 7 1 L14S...

Страница 10: ...System Check Valve Ref Qty Part Numbers Description 1 1 22251311500NYB Body Nozzle Elbow 1 2 QJ300 2 1 3T1438T Tee Fitting 1 4 MPT x 3 8 HB Run Poly 3 3 62606 Hose Clamp Narrow 5 16 7 8 SSd 4 1 QJ1111...

Страница 11: ...scription 1 2 62606 Hose Clamp Narrow 5 16 7 8 SS 2 1 207 08 08 Fitting Bulkhead Brass 1 2 NPT 3 1 3A1212 Adapter Hose 1 2 MPT x 1 2 HB 4 1 3EL1212 Hose adapter 90 1 2 MPT x 1 2 barb 5 1 BST4M Quick D...

Страница 12: ...Qty Part Numbers Description 1 1 3A1212 Adapter Hose 1 2 MPT x 1 2 HB 2 1 3EL1212 Hose adapter 90 1 2 MPT x 1 2 barb 3 1 90FMB12 Valve Ball 1 2 FPT x 1 2 MPT 300PSI 4 1 AA12212PP50 Strainer Line 1 2 F...

Страница 13: ...1206 Hose EPDM Rubber 3 8 200 PSI 2 4 62606 Hose Clamp Narrow 5 16 7 8 SS 3 1 9910110131 Adapter 3 8 HB x 1 2 BSP Wing Nut Assy 4 1 3AF1238 Adapter Hose 1 2 FPT x 3 8 HB 5 1 3T12T Tee Fitting 1 2 MPT...

Страница 14: ...infect System Nozzle Assembly Drives and Trailer 7 2 DS102 Disinfect System Nozzle Assembly Steering 8 2 DS103 Disinfect System Check Valve 9 4 FDW14 112 Washer Fender 1 4 ID x 1 1 2 OD 10 4 FW14 Wash...

Страница 15: ...ct System Nozzle Assembly Drives and Trailer 7 1 DS103 Disinfect System Check Valve 8 1 DS104 Disinfect System Quick Disconnect 9 4 FDW14 112 Washer Fender 1 4 ID x 1 1 2 OD 10 4 FW14 Washer Flat 1 4...

Страница 16: ...ing Schematic DS103 DS103 DS103 DS101 DS101 DS101 DS101 DS104 TRAILER DRIVES STEERING DS102 DS102 T T 1 2 1 2 3 8 3 8 3 8 3 8 3 8 3 8 FILTER VALVE DS106 DS 25 TANK PUMP T GK50DS 3 8 1 2 1 2 NOTE This...

Страница 17: ...r Unit Mounting Figure 4 Bottom Hole Dimensions DS 25 Base Unit Installation DS 15 DS 25 Qty Description 1 Assembled Base Unit 1 Parts bag with filter assembly components Base Unit Box Contains NOTE M...

Страница 18: ...hose and secure the hose with hose clamps Reference plumbing schematic on page 14 Trailer Drive Axle Nozzle Assembly and Mounting DS101 1 Assemble components from nozzle unit package as shown on page...

Страница 19: ...components from nozzle unit package Use Teflon tape and or thread sealant paste to seal threaded connections as shown on page 9 Do not over tighten plastic fittings or damage will occur 2 Nozzle shou...

Страница 20: ...uld be located near the air and or electrical connections between the tractor and trailer 2 Place the bulkhead adapter fitting through the hole and secure with the external locking washer and nut 3 As...

Страница 21: ...reen should be taken out and rinsed daily Note Be careful not to lose the gasket in the filter bowl The filter will leak without this gasket 3 The spray tip strainers located behind each nozzle should...

Страница 22: ...s owner s manual For warranty service please have a copy of the purchase invoice available All warranty claims must be made through PBZ LLC All warranty claims must be submitted with an invoice or a p...

Страница 23: ...23 Notes...

Страница 24: ...r best to answer all questions thoroughly and in a timely manner Please feel free to contact our customer service department Ordering Parts Please contact PBZ LLC to order replacement parts for your p...

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