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6

5.0 Installation

Read entire installation section before starting installation.

SAFETY PRECAUTIONS

• ELECTRIC SHOCK can kill.
• Only qualifi ed personnel should perform this installation.
• Only personnel that have read and understood the Operating 

Manual should install and operate this equipment.
• Machine must be grounded per any national, local or other 

applicable electrical regulations.

• The power switch is to be in the OFF position when installing 

work cable and electrode cable and when connecting other 

equipment.

5.1 Unpacking the Machine

Carefully remove the machine from the packaging, we recommend  

you retain the packaging until the machine has been fully installed 

and tested incase it has been damaged in transit and has to be 

returned to the re-seller.

5.2 Location

Be sure to locate the welder according to the following guidelines:
In areas, free from moisture and dust. 
Ambient temperature between 0-40

0

C.

In areas free from oil, steam and corrosive gases.
In areas not subjected to abnormal vibration or shock.
In areas not exposed to direct sunlight or rain.
Place at a distance of 12” (300 mm) or more from walls or similar 

that could restrict natural airfl ow for cooling.

5.3 Input and grounding connection 

WARNING

Before starting the installation, check that your power supply 

is adequate for the voltage, amperage, phase, and frequency 

specifi ed on the Machine nameplate.

Operate the welding power source from a single-phase 50/60 Hz, 

AC power supply. The input voltage must match one of the electrical 

input voltages shown on the input data label on the unit nameplate. 

The XTS163 machine should only be used on 230v supply. Refer to 

the specifi cations table for voltage tolerances. The XTS 163 DV will 

automatically switch between 110 or 230V input without adjustment 

of the machine. 

Have a qualifi ed electrician connect the input plug. For long runs 

over 30m , larger copper wires should be used. The green/yellow 

wire in the input cable connects to the frame of the machine. This 

ensures proper grounding of the machine when the machine plug is 

inserted into the receptacle.

5.4 Output Polarity Connections

Electrode polarity
MMA electrodes are generally connected to the ‘+’ terminal and the 

work return lead to the ‘-‘terminal
But if in doubt consult the electrode manufacturer’s literature.
IF TIG welding the torch should always be connected to the ‘-’ 

terminal.

4.0 Description of Controls

1) ON OFF Switch for switching on or off  the mains supply to the 

machine. Note the output of the machine is permanently on unless 

the on/off  switch is in the off  position.

2) Power light This indicates mains power is applied to the machine 

and that the machine is currently switched on when the light is 

illuminated.
3)  Fault light This indicates a fault or over temperature condition 

with the machine refer to the fault fi nding section for further 

information. 
4) Digital Amperage display, displays the preset and actual welding 

currents.
5) Output power control knob for adjustment of the power output of 

the machine in LIFT-TIG or MMA mode.
6) Welding mode selector for MMA electrode type and Lift TIG.
7) Output power conn (Positive) this is the 35mm Dinse 

connection socket for the connection of the positive welding lead.
8) Output power connection  - (Negative) this is the 35mm Dinse 

connection socket for the connection of the negative welding lead.

CONTROLS

1

2

4

5

6

7

8

3

Содержание XTS 163

Страница 1: ...OPERATOR MANUAL ISSUE 4 XTS 163 XTS 163 DV...

Страница 2: ...maintenance this equipment should provide years of reliable service All our systems conform to ISO9001 2008 and are independently audited by NQA The entire product range carries the CE mark and is con...

Страница 3: ...ing Connection 6 5 4 Output Polarity Connections 6 5 5 Torch Installation 7 5 6 Work Return Lead Connection 7 6 0 Operation 7 6 1 MMA Welding Guide 7 6 2 Basic Tig Welding Guide 7 7 0 Fault Finding 8...

Страница 4: ...health FUMES AND GASES can be hazardous Keep your head out of the fumes Do not breathe the fumes If inside ventilate the area and or use local forced ventilation at the arc to remove welding fumes and...

Страница 5: ...damage hearing Wear approved ear protection if noise level is high Shielding gas cylinders contain gas under high pressure CYLINDERS can explode if damaged Protect compressed gas cylinders from exces...

Страница 6: ...late The XTS163 machine should only be used on 230v supply Refer to the specifications table for voltage tolerances The XTS 163 DV will automatically switch between 110 or 230V input without adjustmen...

Страница 7: ...per fusion of weld and base metal Types of electrodes Arc welding electrodes are classified into a number of groups depending on their applications There are a great number of electrodes used for spec...

Страница 8: ...c Wrong electrode angle d Travel speed of electrode is too high e Scale or dirt on joint surface a Use larger electrodes and preheat the plate b Increase welding current c Adjust angle so the welding...

Страница 9: ...dges of weld or excessive burn through Welding current is too high Decrease weld current Description Possible Cause Remedy Weld bead too small or insufficient penetration or ripples in bead are widely...

Страница 10: ...n the primary supply voltage b Switch on the welding power source c Have a qualified service engineer repair the connection Maximum output welding current cannot be achieved with nominal mains supply...

Страница 11: ...t connections Stock Code Description Maximum Outlet Pressure E700140 Argon Preset Regulator 3 0 Bar E700141 Argon Indicator Regulator 3 0 Bar E700113 1 Gauge Argon 30 lpm ow E700123 2 Gauge Argon 30 l...

Страница 12: ...rch c w 2 Piece Power Cable and dinse connection WP17V 12 2 IX WP17V 25 2 IX Valved Flexible neck Tig Torch c w 2 Piece Power Cable and dinse connection WP17VFX 12 2 IX WP17VFX 25 2 IX B 1 2 5 9 10 13...

Страница 13: ...ens Body 040 1 0mm Bore 45V25 Gas Lens Body 1 16 1 6mm Bore 45V26 Gas Lens Body 3 32 2 4mm Bore 45V27 Gas Lens Body 1 8 3 2mm Bore Standard Gas Lens Cup Stock Code Description I 54N18 Standard Gas Len...

Страница 14: ...h all homogeneous component parts being controlled to ensure material contents as per the list below Cadmium 0 01 by weight Lead 0 1 by weight Mercury 0 1 by weight Hexavalent chromium 0 1 by weight P...

Страница 15: ...t such defects by suitable repair or replacement at Parweld s sole option of any components or parts of the product determined by Parweld to be defective Parweld makes no other warranty express or imp...

Страница 16: ...Parweld Limited Bewdley Business Park Long Bank Bewdley Worcestershire England DY12 2TZ tel 44 1299 266800 www parweld co uk info parweld co uk...

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