background image

28

Figure 36

Figure 37

*This procedure applies to all Phastool

®

 assembley tools.

**If using a 3/8’’ tee connector, it is recommended to 
assemble the branch end first.
1. Select and prepare the tubing (pages 11 - 17).
2. Insert the tube into the tubemarker, the tube must rest 

against the bottom of the bore, (Figure 34) the inspection 
hole can be used to verify the this. While holding the 
tube in position, apply positive pressure against the 
tubemarker and twist the tubemarker through 360°. The 
ball bearings inside the tubemarker polish the tubing, 
without scratching its surface (thus not allowing for 
corrosion to initiate). Two polished lines will be visible 
once the tube has been removed from the tubemarker.

NOTE: Direction of rotation is not important (Figure 35).
4.  Install the inserts into the assembly tool. The orientation 

will depend on the type of connector to be assembled 
(Figure 36).

5.  Place the chosen connector between the inserts (Figure 

36). The orientation will depend on the type of connector 
to be assembled.

6.  Ensure that the connector is abutted against the insert in 

the fixed jaw.

7. 

BOTTOM OUT THE TUBING. 

Place the tubing into the 

tool and ensure positive engagement of the tube grips. 
Slide the tubing into the Phastite

®

 connector ends. The 

two lines produced by the tubemarker should not be 
visible. This ensures adequate tube insertion prior to 
assembly (Figure 36).

*Please note that the marked tubing can also be inserted 

into the Phastite

®

 connector before being placed into 

the tool.

8.  If any lines are visible, it is an indication that either the tube 

is not abutted correctly at the bottom of the Phastite

®

 

connector body or the tube was marked incorrectly.

9.  Check again to ensure the tube is correctly inserted into 

the Phastite

®

 connector.

 
The tubing is now correctly inserted into the Phastite

®

 

connector and no tubemarker lines are visible:
For assembly using Phastool

®

 3A or 3B with a Battery-

Operated Pump see pages 29-30). For assembly using 
Phastool

®

 3A or 3B with a Hand-Operated Pump see page 

31. For assembly using Tri-Tool

®

 with a Mains-Operated 

Pump see page 34.

Tube Marking and Installation of Connector in Assembley Tools

Figure 34

Figure 35

Содержание Phastite PH-10-4N-TMS

Страница 1: ...Phastite Tube Connectors Installation Manual BULLETIN 5909...

Страница 2: ...ocument are hereby offered for sale by Parker Hannifin Corporation its subsidiaries or its authorized distributors Any Order accepted by Parker Hannifin will be subject to our terms and conditions of...

Страница 3: ...the art machining centres and over 100 years of connector manufacturing has been utilised for accurate and consistent manufacturing of Phastite connectors Phastite is manufactured in Parker s facilit...

Страница 4: ...E C D Bore Tube O D A B1 D1 C1 D2 C2 B2 E2 E1 Tube O D 1 Bore Tube O D 2 F nE D Tube O D Bore E D B C A F A F D A C D G E Tube O D Bore E F A F D C B E Tube O D Bore A G A F F A F Thread Male E D C A...

Страница 5: ...ctors and hose assembly is called the tool assembly The system used to generate the hydraulic power for the tool assembly is called the pump Fail Safe Hose Assemblies and related connectors can and do...

Страница 6: ...ever using hydraulic equipment personal protective equipment PPE including eye protection hard hat gloves and steel toe boots should be utilized DANGER Never set the pump system relief valve to a high...

Страница 7: ...p or other means of safe transport Physical Damage WARNING Immediately replace worn or damaged parts with genuine Parker parts Phastite assembly equipment is manufactured from extreme service material...

Страница 8: ...the tube with the highest pressure rating to which it can be attached and is presented in Tables 1 to 4 The pressure rating of the tube has been calculated in accordance with ASME B31 3 Chemical Plan...

Страница 9: ...10 700 730 13 400 920 15 400 1060 10mm 3 800 260 4 600 310 5 900 400 7 300 500 8 300 570 9 200 630 12mm 3 100 210 3 800 260 4 800 330 5 900 400 6 700 460 7 500 510 16mm 2 300 150 2 800 190 3 500 240...

Страница 10: ...2 2 3 5 4 4 5 Stainless Steel 316 ASTM A269 6mm 1 4 6 600 450 8 200 560 9 130 630 9 130 630 9 130 630 10mm 1 4 3 800 260 4 600 310 5 900 400 7 300 500 8 300 570 9 130 630 10mm 3 8 3 800 260 4 600 310...

Страница 11: ...5 100 x 0 80 4 080 psi These factors are based on ASME B31 3 derating factors for ASTM A269 tubing They are derived from table A 1 basic allowable stresses in metals Note on selection The pressure rat...

Страница 12: ...and argon cannot be sealed with damaged tubing Make certain not to drag tubing across any surfaces such as truck beds shelves or storage racks the floor and or ground of any plant construction site Th...

Страница 13: ...Deburring the Tube End The burrs formed by either the tube cutter or hacksaw must be removed prior to assembly to prevent those burrs from eventually damaging the system O D burrs can prevent tubing f...

Страница 14: ...ure 7 Phastool 3A Tube O D Length Inches mm Inches mm 1 4 6 2 52 64 3 8 10 2 56 65 1 2 12 x x 5 8 16 x x 3 4 20 x x 1 25 x x Table 7 Table 8 Phastool 3B Tube O D Length Inches mm Inches mm 1 4 6 3 35...

Страница 15: ...the tubemarker around the tube enough pressure should be applied to create two visible lines The lines are easily visible once the tube has been removed from the tubemarker The tubemarker selected is...

Страница 16: ...Tool PH 16BT INSERT SHAPES PHT 16 6A PH 8 PE 1 2 12mm Phastool 3B PHT 3B 8S PHT 3B 8A RED Tri Tool PH 16BT INSERT SHAPES PHT 16 8A PH 10 PE 5 8 16mm Phastool 3B PHT 3B 10S PHT 3B 10A YELLOW Tri Tool...

Страница 17: ...PHT 16 12A BLUE PH 16 PT 1 25mm Tri Tool PH 16BT INSERT SHAPES PHT 16 16A GREEN Table 14 Figure 12 Part No Size Tool Fixed Jaw Moving Jaw Insert Colour Imperial Metric PH 4 PT 1 4 6mm Phastool 3A PHT...

Страница 18: ...G A F F A F Thread Male Part No Size Tool Fixed Jaw Moving Jaw Insert Color Imperial Metric PH 4 PC 1 4 6mm Phastool 3A PHT 3A 4A PHT 3A 4A GREY Phastool 3B PHT 3B 4A PHT 3B 4A Tri Tool PHT 16 4B PHT...

Страница 19: ...connector 3 Select the correct Phastool 4 Select the correct inserts 5 Select the pump type 6 Verify tube marking Figure 15 dimensions are in mm Tube Clearance Figure 16 A Minimum gap between Phastool...

Страница 20: ...16mm connections For the intermediate sizes of Phastite a larger portable tool is available for ease of installation The portable tool Figure 17 is supplied complete with a 12 ft 4 metre hose and qui...

Страница 21: ...d it can be used in any orientation however it is recommended that the supplied boot is used 1 Place and slide supplied boot onto the tool Figure 19 2 The boot has four mounting holes two on each side...

Страница 22: ...the hose to the tool s hydraulic inlet using the quick connect 4 Check all system fittings and connections to be sure they are tight and leak free 5 Link the digital touch screen controller to the pum...

Страница 23: ...onnections to be sure they are tight and leak free 7 Turn the mode wheel at the rear of the pump from CLOSE to OPEN Figure 32 and remove the mode wheel from the pump and Figure 33 the safety chain wil...

Страница 24: ...of connector to be assembled 6 Ensure that the connector is abutted against the insert in the fixed jaw 7 BOTTOM OUT THE TUBING Place the tubing into the tool and ensure positive engagement of the tub...

Страница 25: ...and there is metal to metal contact then a new connection new connector and new tubing is needed b Check for metal to metal contact visual If there is no metal to metal contact then a new connection...

Страница 26: ...hastite connector is completely assembled 4 WATCH FOR METAL TO METAL CONTACT Metal to metal contact is achieved when the Phastite collar and body are touching Figure 44 5 Once the Phastite connector i...

Страница 27: ...nders Selecting Inserts for the Tri Tool Installing Inserts on the Tri Tool 1 With the Tri Tool on a flat and stable work surface select the inserts needed each insert is colour coded and marked with...

Страница 28: ...nnect NOTE Ensure that the quick links provided are fastened between the hose containment hoops and mounting bracket there are 2 quick links for each end of the hose Figure 51 3 Check all system fitti...

Страница 29: ...5 6 If a termination connector is being installed insert and align the tube through the collar and sealing sleeve Please note that the marked tubing can also be inserted into the Phastite connector be...

Страница 30: ...collar movement Ensure sealing sleeve cone is protected from damage Tighten the collar onto the connector until the collar abuts fully with the body Tighten the nut until metal to metal contact is ach...

Страница 31: ...rs to hold the head of the top shaft while loosening the shaft nut Remove the nut from the top shaft Figure 62 2 The top shaft can now slide out of the tool Figure 63 3 There is now access to install...

Страница 32: ...received HCT provides a record of chemical analysis with the raw material HCT relieves the user of Parker instrumentation fittings of any doubts It acts as an assurance for today and for tomorrow In a...

Страница 33: ...41 42 Notes Notes...

Страница 34: ......

Страница 35: ...10 933 6450 parker greece parker com HK Hong Kong Tel 852 2428 8008 HU Hungary Budapest Tel 36 1 220 4155 parker hungary parker com IE Ireland Dublin Tel 353 0 1 466 6370 parker ireland parker com IN...

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