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Bulletin 4480-T12/UK

Hose Crimper Machine Parkrimp

Maintenance

6-2

6.1 Daily maintenance

Maintenance objects

Actions (to be performed by operator)

Figure 6-2 Plant

Perform a visual inspection of the plant
for



cleanliness



leaks



outside damage

Figure 6-3 Crimping tool

Perform a visual inspection of the crimping tool
for



cleanliness



proper condition

Figure 6-4 Level indicator



Check the hydraulic oil level on the level indi-

cator.



The oil level is in the centre.



Remove oil, dirt dust and chips using a vacu-

um cleaner.

Maintenance

6-2

Содержание Parkrimp 2 - 83CE-083U

Страница 1: ...bricated tool holder ensuring that the individual segments are distributed even ly The die sets are colour coded according to hose size Construction andConstruction and Function Figure 3 5 Front crimp...

Страница 2: ...er Machine Parkrimp 2 83CE 083U Manufacturer Uniflex Hydraulik GmbH Robert Bosch Stra e 50 52 D 61184 Karben Deutschland Phone 49 0 60 39 91 71 0 Fax 49 0 60 39 91 71 41 Art no 83CE 083U As of Septemb...

Страница 3: ...ring operation 2 5 2 4 3 In case of maintenance and repair 2 7 2 5 Emergency measures 2 8 2 6 Operating and waste materials 2 8 3 Construction and Function 3 1 3 1 Construction 3 1 3 2 Function 3 2 3...

Страница 4: ...0 T12 UK Hose Crimper Machine Parkrimp 2 Contents 6 Maintenance 6 1 6 1 Daily maintenance 6 2 6 2 Monthly maintenance 6 4 6 3 Yearly maintenance 6 5 7 Spare Parts List 7 0 8 Declaration of Conformity...

Страница 5: ...ser or cause damage to the plant Therefore use the plant only in technically perfect condition within the limits of its designated use with safety consciousness and fully aware of the risks involved a...

Страница 6: ...e plant The operating temperature is between 10o C and 40o C The plant must be operated in closed premises Operation in hazardous locations is prohibited Any other use is considered contrary to its de...

Страница 7: ...e user of the plant must inform the personnel about possible risks which may occur National regulations apply without restriction The user must be sure that the instruction manual has been understood...

Страница 8: ...ore keep this instruction manual always in a place on the plant in tended for this purpose so that it is always at hand at the place of use of the plant Your co operation is vital to protect yourself...

Страница 9: ...o and de struction of the plant CRUSHING HAZARD This symbol stands at points in this in struction manual where a crushing haz ard to your hands may occur SHEARING HAZARD This symbol stands at points i...

Страница 10: ...technical guidelines and regulations Instructed personnel Instructed personnel are persons who have been instructed and where necessary trained by a qualified person in the particular tasks entrusted...

Страница 11: ...nded working area Keep the working area clear of obstacles Install lines and cables in ducts if possible Provide for adequate lighting at the workplace Provide for free access to the hydraulic supply...

Страница 12: ...8 MAX Value 83 7 MIN Value 68 2 Freq Weighting A Time Weighting Fast 76 7 08 41 00 69 6 08 41 01 70 5 08 41 02 69 7 08 41 03 69 6 08 41 04 69 9 08 41 05 70 1 08 41 06 68 7 08 41 07 70 2 08 41 08 69 0...

Страница 13: ...ghting equipment This equipment must be freely accessible Suitable tools are attached to the plant Perform switching on switching off or restoring of power always according to this instruction manual...

Страница 14: ...motor activity with your eyes sensory func tion Controlled movements must always be monitored by the sen sory system Ensure that no other person is in the working area Do not eat drink and smoke at th...

Страница 15: ...ork on the hydraulic station of the plant or any components may only be carried out by expert staff of UNIFLEX HYDRAULIK GmbH Welding cutting and grinding work Welding work cutting work and grinding w...

Страница 16: ...llow the pollution control and waste removal regulations applying to his company and his region It is the plant user s duty to disclose necessary legal regulations to the operating personnel and infor...

Страница 17: ...on and Function 3 1 3 Construction and Function 3 1 Construction Figure 3 1 Construction of the plant 1 Guard hood 2 Pusher 3 Control panel 4 Main switch 5 Housing 6 Internal hydraulic pump 7 Electric...

Страница 18: ...safety distance of 120 mm minimum to the crimping tool The minimum requirements for cor rect crimping include Fitting and tool have been tuned to each other The correct spacer ring the correct adapter...

Страница 19: ...ont crimp ring half mounted Figure 3 6 Control panel 1 Lift pusher 2 Lower pusher Move the pusher up lift pusher Remove the front crimp ring half Remove the workpiece from the tool safety dis tance 12...

Страница 20: ...y up Push rear die ring half up and lock it using a pin Figure 3 8 Adapter element Insert adapter element into die holder Tilt it slight ly and position correctly Figure 3 9 Die set Insert die set int...

Страница 21: ...ert spacer ring Figure 3 11 Two part die ring Remove locking pin and lower two part die ring onto die Ensure that the tongue and groove ring is posi tioned correctly Figure 3 12 Other half of the die...

Страница 22: ...t truck lift truck or crane In case of crane transport turn the transport lug into the cyl inder block up to the stop Be aware of the centre of gravity of the plant during unload ing and transport the...

Страница 23: ...approx 0 07 kg mm2 Floor bearing capacity min 2 500 kg m2 Floor quality B25 Evenness Waviness max 5 mm m Gradient max 5 mm m Table 4 1 Floor conditions 4 3 2 Energy required Ensure that the following...

Страница 24: ...luence and mechanical damage Store the plant parts exclusively in closed rooms The temperature must be between 10o C and 45o C The relative air moisture must not exceed 80 not condensing Never clean t...

Страница 25: ...tion of motor Remove the transport lug Mount the guard hood using the four screws in the fastening holes Fill in 40 litres of hydraulic oil HLP 46 DIN 51524 5 the oil level is then in the centre of th...

Страница 26: ...emoved from the plant Only the operator is allowed to stay in the working area of the plant All emergency stop situations must have been rectified The operator has read and understood the instruction...

Страница 27: ...ing mode The plant features one operating mode manual mode Figure 5 7 Control panel 1 Lift pusher 2 Lower pusher In the Manual mode lift or lower the pusher using the buttons lift pusher 1 lower pushe...

Страница 28: ...er Machine Parkrimp 2 Operation 5 4 5 6 Emergency stop In case of emergency immediately switch off the plant via the main switch Figure 5 8 Main switch Remove the cause of the emergency stop before re...

Страница 29: ...e plant Switch off the main switch The plant is now off Proper functioning of the plant requires regular inspec tions of selected plant parts This chapter describes maintenance measures to be performe...

Страница 30: ...rform a visual inspection of the plant for cleanliness leaks outside damage Figure 6 3 Crimping tool Perform a visual inspection of the crimping tool for cleanliness proper condition Figure 6 4 Level...

Страница 31: ...tenance 6 3 Maintenance objects Actions to be performed by operator Figure 6 5 Die cone Figure 6 6 Main cone Clean and grease the die cone and the main cone using high pressure resistant lithium sapon...

Страница 32: ...r work on the plant Maintenance objects Actions to be performed by operator Hydraulic energy lines Check the hoses for porosity and leaks the screw couplings and clamps for tightness Hydraulic oil Che...

Страница 33: ...n part in a specific training The setter must not carry out any repair work on the plant Maintenance objects Actions to be performed by operator Hydraulic oil change Figure 6 7 Oil drain screw Figure...

Страница 34: ...Bulletin 4480 T12 UK Hose Crimper Machine Parkrimp 2 Spare Parts List 7 0 7 Spare Parts List Spare Parts List 7 0...

Страница 35: ...n conformity with the EC Machinery Directive 2006 42 EC The person authorized to compile the technical documentation is Mr Carsten Baumgartner Uniflex Hydraulik GmbH Robert Bosch Stra e 50 52 D 61184...

Страница 36: ...24 00 parker poland parker com PT Portugal Leca da Palmeira Tel 351 22 999 7360 parker portugal parker com RO Romania Bucharest Tel 40 21 252 1382 parker romania parker com RU Russia Moscow Tel 7 495...

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