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Safe Torque Off

6-33

AC30 series Variable Speed Inverter

Troubleshooting

Symptom

Examine:

Probable cause

Remedy

GKP display

User

output

User inputs

Drive won’t start when

given a start

command

*** TRIPPED ***

SAFE TORQUE OFF

Both < 15V

STO is invoked.

When safe to do so, connect X10/01 and

X10/03 to 24V ± 10%

*** TRIPPED ***

SAFE TORQUE OFF

Off

Both >15V and <

30V

Fault latch might have

tripped

Remove all power from drive and re-apply. If

symptom persists, immediately return the

inverter for repair.

See the DANGER box below.

Any other trip message, e.g.

overvoltage

Off

Both >15V and <

30V

Drive is tripped, but

not due to STO.

Reset the trip, and remove its cause. If

symptom persists, return the inverter for repair.

Any other message

Off

Both >15V and <

30V

Faulty hardware

Return for repair

Drives starts

unexpectedly

Don’t care

Both < 5V

Faulty hardware

Immediately return the inverter for repair.

See the DANGER box below.

Don’t care

Off

Both > 5V

STO not invoked by

the user.

Use STO according to instructions elsewhere

in this chapter.

Drive fails

comprehensive or

regular STO test

Don’t care

Faulty hardware

Immediately return the inverter for repair.

See the DANGER box below.

The table above is only a guide. It may not be a comprehensive list of all possible symptoms relating to STO. Parker will not accept responsibility for any

consequences arising from its incompleteness or inaccuracy.

Important note:



There are no user-serviceable parts in the inverter drive. Refer to the Safety Warnings and Limitations section on page 6-18 of this chapter.

Continuity through X10/05 and X10/06

Measure X10/01 and X10/03 relative to X10/02 or X10/04

Содержание LINKnet AC30P

Страница 1: ...Variable Speed Drive HA501718U002 Issue 8 Product Manual aerospace climate control electromechanical filtration fluid gas handling hydraulics pneumatics process control sealing shielding ENGINEERING Y...

Страница 2: ...e application follow applicable industry standards and follow the information concerning the product in the current product catalogue and in any other materials provided from Parker Hannifin Corporati...

Страница 3: ...facturing Ltd Although evry efford has been taken to ensure the accuracy of this document it may be necessary without notice to make amendments or corect omissions Parker Hannifin Manufacturing Limite...

Страница 4: ...Control Wiring Connections 4 21 AC30D P Control Wiring Connections 4 22 System Board Control Wiring Connections AC30D ONLY 4 23 4 23 Wiring Diagrams 4 24 The Default Application 4 24 Application Desc...

Страница 5: ...8 Setting the display language to Custom 7 8 Chapter 8 Menu Organisation 8 1 Menu Map 8 1 Menu Map Summary 8 1 Menu Descriptions 8 2 Control Screen 8 2 Setup 8 2 Monitor 8 2 Favourites 8 2 Parameters...

Страница 6: ...Applicable Standards C 1 EUROPEAN COMPLIANCE C 2 CE Marking C 2 EMC Compliance C 3 EMC Standards Comparison C 4 Radiated C 4 Conducted Emission C 5 EMC Compliance 4kHz C 6 EMC Installation Guidance C...

Страница 7: ...u D 141 Precision Time Protocol PTP D 144 Preset Speeds D 145 Profibus DP V1 Option D 147 PROFINET IO Option D 148 Raise Lower D 149 Ramp D 151 Real Time Clock D 157 Resolver D 158 Runtime Statistics...

Страница 8: ...da F 22 Internal Dynamic Brake Switch F 23 Supply Short Circuit Rating F 24 Analog Inputs Outputs F 25 Reference Outputs F 25 Digital Inputs F 26 Digital Outputs F 26 User 24v Supply OUTPUT X12 05 F 2...

Страница 9: ...rein or any other associated operation The information given is intended to highlight safety issues and to enable the user to obtain maximum benefit from the equipment Complete the following table for...

Страница 10: ...tor must be connected to an appropriate safety earth 3 Ensure all incoming supplies are isolated before working on the equipment Be aware that there may be more than one supply connection to the inver...

Страница 11: ...for the highest system voltage Thermal sensors contained within the motor must have at least basic insulation All exposed metalwork in the Inverter is protected by basic insulation and bonded to a sa...

Страница 12: ...ended operating conditions the inverter may not operate as intended In particular Stored energy might not discharge to safe levels as quickly as suggested and can still be present even though the inve...

Страница 13: ...ng on the edge of each page If the manual is to be printed it is designed so that it should be printed double sided using the short edge for binding Information for all AC30 units is included AC30V fr...

Страница 14: ...the Parker Drive Quicktool wizard Go to Appendix D Parameter Reference for more information PC Requirements Minimum system requirements 1GB RAM 1GHz Pentium 1GB free Hard Disk space 1024x768 screen re...

Страница 15: ...lethal toxic fumes Save the packaging in case of return Improper packaging can result in transit damage Use a safe and suitable lifting procedure when moving the unit Never lift the unit by its termin...

Страница 16: ...range of field fittable I O Options Control Module Cover Removable Fan Cassette Frames D J only Can be removed for cleaning and replacement see Fan Cassette in Chapter 11 Top Terminal Cover Integrate...

Страница 17: ...PMAC motor Sensorless Vector Control PMAC motor Sensorless Vector Control or Closed Loop Vector Control with resolver and encoder with power on constraints Skip Frequencies Skip frequencies with adju...

Страница 18: ...arth DB X6 Inverter stage M1 U M2 V M3 W Iu IW DC DB DC PE DC DC SMPS DC DC Main cooling Fan s 24V PWM ISOLATION DB control stack temperature POWER CONTROL Switched fan supply DB EEPROM Precharge Cont...

Страница 19: ...V M3 W Iu IW DC DB DC PE DC DC SMPS DC DC Main cooling Fan s 24V PWM ISOLATION DB control stack temperature POWER CONTROL Switched fan supply DB EEPROM Precharge Control Control Module LINK customer...

Страница 20: ...ply pre charge control IV 3 x current sensor interface 15V o l or 24V c l EEPROM CM Interface PCB PE PE 7 x gate drive 7 x Vce sense 4 way cable assy L1 L2 L3 sense precharge relay control fan supply...

Страница 21: ...13 11 320 0 12 6 6 5 0 25 125 0 4 92 100 0 3 93 12 5 0 49 255 0 10 0 273 0 10 75 Frame F 10 0kg 22 lbs 383 0 15 07 383 0 15 07 370 0 14 5 6 5 0 25 150 0 5 90 125 0 4 92 12 5 0 49 255 0 10 0 273 0 10...

Страница 22: ...Speed Inverter DIMENSIONS FOR CUBICLE MOUNT INSTALLATION FRAME K Fixings for main cover 15 16 17 99 50 47 51 57 0 59 2 36 7 87 15 75 Figure 4 2 Mechanical Dimensions for Frame K All dimensions are in...

Страница 23: ...ensure adequate cooling of the inverter and that heat generated by other adjacent equipment is not transmitted to the inverter Be aware that other equipment may have its own clearance requirements Whe...

Страница 24: ...ixing holes for cubicle mount Frames D E F G The brackets can be moved up down by using the alternative holes which are set at 15mm intervals Frames H J K Have a single mounting plate which cannot be...

Страница 25: ...is dissipated outside the cubicle Figure 4 4 Mechanical Dimensions for Through Panel Frames D E Inverters Inverters H H1 H2 H3 W W1 W2 W3 D D1 AC30V AC30P Fixings Mounting Kits Frame D 250 9 8 262 10...

Страница 26: ...AC30VAC30P W11 H1 H2 H3 H4 H5 Fixings Mounting Kits Frame F 200 7 87 150 5 90 25 0 98 129 5 07 12 0 47 0 1 0 003 20 5 0 80 170 6 7 72 2 83 181 7 12 AC30D 199 7 83 127 5 0 381 15 0 359 14 13 347 13 66...

Страница 27: ...you to use a smaller cubicle because much of the heat generated by the inverter is dissipated outside the cubicle Figure 4 6 Mechanical Dimensions for Through Panel Frame H All dimensions are in milli...

Страница 28: ...heat generated by the inverter is dissipated outside the cubicle Figure 4 7 Mechanical Dimensions for Through Panel Frame J All dimensions are in millimetres inches Fixings 8 x 9 0mm holes M8 fixings...

Страница 29: ...eatsink Maintain minimum clearances for ventilation as given in the tables below to ensure adequate cooling of the inverter and that heat generated by other adjacent equipment is not transmitted to th...

Страница 30: ...o 7 for mounting 1 Unscrew and remove mounting bracket s 2 Remove Control Module Cover see page 4 18 3 Remove Control Module see page 4 19 COVER REMOVAL INSTRUCTIONS ALL FRAMES 4 Top Bottom Cover Remo...

Страница 31: ...to the right to release the catch and then slide off cover Bottom Cover To remove bottom cover insert a screwdriver into the slot and move to the left to release the catch and then slide off cover Fr...

Страница 32: ...bers Frame D LA502668 Frame E LA502669 Frame F LA502670 Frame G LA502471 Frame H LA502472 Frame J LA502793 Frame K not applicable 6 Tighten all screws in place as shown according to panel insert requi...

Страница 33: ...ined from Parker using the following part numbers Frame E Illustrated The part numbers for the cabling bracket kits are Wall Panel Mount Through Panel Mount Frame D LA501935U001 LA503117U001 Frame E L...

Страница 34: ...C30 series Variable Speed Inverter Cabling Bracket for AC30D System Terminals Frame E Illustrated The part number for the AC30D control and system terminal cable brackets kit is LA501935U007 Control c...

Страница 35: ...MPORTANT The inverter is only suitable for earth referenced supplies TN when fitted with an internal filter External filters are available for use on TN and IT non earth referenced supplies For instal...

Страница 36: ...fer to the Terminal Tightening Torques table page 4 39 Earth Earth Earth Stud fuses Circuit Breaker Earth Stud Mains in Terminals Motor Terminals Ferrite core option To meet C2 EMC Standard Frames D J...

Страница 37: ...cables into the inverter under the cable clamps using the correct cable entries and connect to the power terminals Tighten all terminals to the correct tightening torque refer to the Terminal Tighteni...

Страница 38: ...over Removal To gain access to the control wiring and for inserting the SD card first remove the control module cover as follows 1 First remove the GKP by pulling from the top down and remove 2 Undo t...

Страница 39: ...o the power stack 1 Unscrew captive screw 2 Lift lower edge of assembly 4 Lift assembly away from Power Stack 3 Slide assembly upwards as far as possible to unlatch from unit Note that there are two s...

Страница 40: ...Flexible maximum H05 07 V K 1 5 sqmm W wire end Ferrule DIN462228 Pt 1 minimum 0 25 sqmm W wire end Ferrule DIN462228 Pt 1 maximum 1 5 sqmm W plastic collar Ferrule DIN462228 Pt4 minimum 0 25 sqmm se...

Страница 41: ...X11 04 ANOUT 02 0 10V 0 20mA 4 20mA X11 05 10V reference X11 06 10V reference X12 01 LH DIGIN 04 DIGOUT 01 X12 02 DIGIN 05 DIGOUT 02 X12 03 DIGIN 06 DIGOUT 03 X12 04 DIGIN 07 DIGOUT 04 X12 05 User 24...

Страница 42: ...N 02 10V 0 10V X11 03 ANOUT 01 10V 0 10V X11 04 ANOUT 02 0 10V 0 20mA 4 20mA X11 05 10V reference X11 06 10V reference X12 01 LH DIGIN 04 DIGOUT 01 X12 02 DIGIN 05 DIGOUT 02 X12 03 DIGIN 06 DIGOUT 03...

Страница 43: ...put Positive terminal internally connected to X32 07 X31 08 Encoder PSU Output 0V terminal internally connected to X32 08 X32 01 Encoder 1 A input X32 02 Encoder 1 A input X32 03 Encoder 1 B input X32...

Страница 44: ...ng for basic speed control Application 5 supports the use of the inverter as an Active Front End for regenerative applications IMPORTANT Refer to Chapter 9 Setup Wizard to reset the inverter to factor...

Страница 45: ...nverter for single wire switch starting and push button starting Other control connections for your Application can be made to suit your system Referring to the Connection Diagram Follow the instructi...

Страница 46: ...02 DIGIN 06 X12 03 DIGIN 07 X12 02 SEQUENCING LOGIC RUN FORWARD JOG NOT STOP NOT COAST STOP NOT QUICKSTOP TRIP RESET REVERSE 0422 Vhz Shape 0457 Base Frequency 0447 Fixed Boost 0455 Rated Motor Curren...

Страница 47: ...4 27 Installation AC30 series Variable Speed Inverter Basic Speed Control Wiring...

Страница 48: ...UCERS AUTOMATIC Pump Auto Manual Selector Auto Speed Reference Level Limit Switch Level Sensor LEVEL CONTROL REF SELECT RUN SELECT FWD REV 0484 Seq Stop Method SEQUENCING LOGIC DIGIN 01 X13 02 DIGIN 0...

Страница 49: ...4 29 Installation AC30 series Variable Speed Inverter Auto Manual Control Wiring...

Страница 50: ...7 Fixed Boost 0455 Rated Motor Current ANOUT 01 X11 03 ANOUT 02 X11 04 SPEED DEMAND MOTOR CURRENT SEQUENCING LOGIC 1901 Ramp Time 1902 Reset Value 1903 Maximum Value 1904 Minimum Value RAISE LOWER MIN...

Страница 51: ...4 31 Installation AC30 series Variable Speed Inverter Raise Lower Trim Wiring...

Страница 52: ...24V 24V 7 SEQUENCING LOGIC Application 3 Speed Presets IDEAL FOR GENERAL PURPOSE APPLICATIONS REQUIRING MULTIPLE DISCRETE SPEED LEVELS Speeds Preset 1 Setup 2 Clean 3 Operate 1 4 Operate 2 MIN MAX SP...

Страница 53: ...4 33 Installation AC30 series Variable Speed Inverter Presets Speeds Wiring...

Страница 54: ...k Transducer PID CONTROL 1928 Proportional Gain 1929 Integral TC 1930 Derivative TC 1931 Output Filter TC 1932 Output Pos Limit 1933 Output Neg Limit 1934 Output Scaling MIN MAX SPEED 1264 Ref Min Spe...

Страница 55: ...4 35 Installation AC30 series Variable Speed Inverter PID Control Wiring...

Страница 56: ...rid Motor AFE Control Application A simple application that controls external precharge relays and contactors and ensures that all pre requisites for regenerative operation of the drive are satisfied...

Страница 57: ...4 37 Installation AC30 series Variable Speed Inverter AFE Control Wiring Excludes 7004 04 00 Wiring...

Страница 58: ...ture Earth Connections Control Terminals Frame D 0 05 6 mm2 M4 ring crimp 0 229 2 5 mm2 Frame E 0 05 6 mm2 M4 ring crimp 0 229 2 5 mm2 Frame F 1 10 mm2 16 mm2 M4 ring crimp 0 229 2 5 mm2 Frame G 1 3 2...

Страница 59: ...8Nm 16 lb in Frame G 2 0Nm 18 lb in 1 2 0Nm or 2 5Nm 18 lb in or 22 lb in 2 0Nm 18 lb in 3 6Nm 32 lb in Frame H 20Nm Max 177 lb in 20Nm Max 177 lb in 2 0Nm 18 lb in 20Nm Max 177 lb in Frame J 20Nm Max...

Страница 60: ...connection lead and screws If ordered and supplied with the inverter the connection lead is NOT supplied to order the lead the part number is LA501991U300 Cut out details Gasket Reverse side of the GK...

Страница 61: ...the default value determined by the inverters hardware configuration If this choice is left FALSE the setup wizard starts with all parameters with their previously set values Accepting each choice wit...

Страница 62: ...nications with the PC programming tools PDQ and PDD a Modbus TCP server and a web server See Chapter 12 Ethernet for recommended cable information Connecting the Ethernet Cable AC30V Disconnecting the...

Страница 63: ...4 43 Installation AC30 series Variable Speed Inverter Connecting the Ethernet Cables AC30P and AC30D DO NOT TOUCH DO NOT touch the board surface via the aperture shown...

Страница 64: ...l address range 169 254 Note that when connecting the inverter directly to a PC it may take 1 2 minutes for the PC to obtain a link local address Manual The IP address may be fixed if required The DHC...

Страница 65: ...r com ssd pdq or can be copied from the Parker Drive Quicktool Drive Maintenance task Perform the upgrade CAUTION DO NOT REMOVE POWER FROM THE INVERTER DURING THE FIRMWARE UPDATE Insert the SD in the...

Страница 66: ...OINTS Connect the associated equipment to an AC Fed AC30 in the following order Frame E Illustrated Earth Stud Earth Earth VDR Note In a different place on Frame D G H J K fuses Circuit Breaker Filter...

Страница 67: ...d its dc wiring NOTES 1 The required AC line choke inductance value is determined by the total dc bus capacitance dc bus as Lac H per phase 1 05 x 106 Cdcbus F The dc supply unit may also have minimum...

Страница 68: ...4D0004 340 F G 7x0 4G0045 1800 F 7x0 4D0005 340 F 7x0 4G0060 2800 F 7x0 4D0006 340 F 7x0 4G0073 2800 F 7x0 4D0008 340 F H 7x0 4H0087 3600 F 7x0 4D0010 340 F 7x0 4H0105 4200 F 7x0 4D0012 340 F 7x0 4H01...

Страница 69: ...s An output choke may be fitted in the inverter output to limit parasitic capacitive current to earth Screened cable has a higher parasitic capacitance to earth and may cause problems in shorter runs...

Страница 70: ...ct the braking circuit Refer to page 5 6 The inverter must be fitted with external braking resistors if braking is required The power stack must be fitted with external braking resistors or used with...

Страница 71: ...on a heatsink back panel and covered to prevent injury from burning There are four resistor values available L1 H flying leads L2 L3 W a b a b D The resistor can dissipate 10 x power rating for 5s bu...

Страница 72: ...er rating of the resistors from the resistor manufacturer If this information is not available a large safety margin must be incorporated to ensure that the resistors are not overloaded By connecting...

Страница 73: ...it breaker in the earth system In addition high frequency and dc components of earth leakage currents will flow under normal operating conditions Under certain fault conditions larger dc protective ea...

Страница 74: ...me G LA502471 LA503104U004 Frame H LA502472 LA503104U005 Frame J LA502793 LA503104U006 Frame K Not applicable For installation information see Chapter 4 Installation Cabling Bracket for Control System...

Страница 75: ...us Real Time Clock HA501836U001 7004 04 00 Pulse Encoder plus Thermistor input HA502217U001 7004 05 00 Resolver plus Thermistor input HA503540U001 7003 PB 00 Profibus DP V1 HA501837U001 7003 PN 00 PRO...

Страница 76: ...pulling from the top down and remove Undo the screw and slide the control terminal cover down then remove Control Terminal Cover INSTALLATION DETAILS HAZARDOUS VOLTAGES may be present on GPIO module m...

Страница 77: ...eries Variable Speed Inverter Click the Option into place and tighten the retaining screw as shown below Squeeze moulding as shown to remove All other options as listed on page A 1 3 off General Purpo...

Страница 78: ...afe Stop 1 SS1 the external safety control unit causes the drive to decelerate to rest Once at rest it invokes STO in the inverter Please refer to EN61800 5 2 2007 para 4 2 2 3 for the formal definiti...

Страница 79: ...ety ratings STO always overrides any attempt to start the drive If one or both STO control inputs is requesting the STO function the drive will not start even if for example the drive s software malfu...

Страница 80: ...O control paths Dashed lines represent reasonably practicable fault detection Key I1 I2 user terminal L1 L2 logic O1 O2 methods of enabling or disabling output power devices imxy interconnecting means...

Страница 81: ...d together meet the risk assessment requirements Mean Time To Failure dangerous MTTFd of each STO channel must be 30 years Common Cause Failure CCF score must be 65 according to Annex F of the standar...

Страница 82: ...00 years1 PLe DC medium DC Medium Mission Time 20 years 20 years Fault Reaction Function Latched STO2 Note all values quoted in this table are valid only when the two STO user inputs are driven indepe...

Страница 83: ...y requirements of EN61800 the STO functionality has been subjected to testing for immunity at higher levels In particular the STO function only has been tested for radiated immunity according to EN620...

Страница 84: ...her inverter terminals except X10 01 X10 02 and X10 04 X10 04 STO Common2 Signal return for STO A Input and STO B Input Connected internally to X10 02 This terminal or X10 02 must be connected to eart...

Страница 85: ...intended safe STO state The examples show the use of the 24V supply provided on X12 05 24V and X12 06 0V as source of power to a load Alternatively an external 24V supply could be used Note If a drive...

Страница 86: ...to 15V Function is undefined Absolute maximum input voltage 30V to 30V Typical input current 24V 9mA Fault detection time4 2 3sec typical 1 6sec will not generate a fault 3 0sec will generate a fault...

Страница 87: ...s than 0 1mA ON state Maximum output current 150mA Overcurrent protection Included Resistance between output terminals Less than 6 WARNING WIRED CONNECTIONS TO TERMINALS X10 01 X10 03 X10 05 AND X10 0...

Страница 88: ...otor STO trip reported If either of these conditions persists for more than 3 0 seconds the maximum fault detection time the STO function will lock into a fault state The drive cannot start until the...

Страница 89: ...ly reflecting true dual channel operation as intended States 1 Both inputs are low Drive is tripped and STO prevents the drive from starting User output is ON This is the safe torque off state of the...

Страница 90: ...drive 2 Both inputs are high Drive is able to run under software control User output is OFF 3 One input is high and the other input is low Drive is tripped and cannot start due to STO action User out...

Страница 91: ...peration 4 The fault state one input high the other input low has persisted for longer than 3 0 seconds being the maximum fault detection time The STO hardware logic locks into state 4 The drive is tr...

Страница 92: ...will not react to such pulses and therefore will not inadvertently invoke the STO function States 1 Both inputs are low Drive is tripped and STO prevents the drive from starting User output is ON This...

Страница 93: ...Normal state Out of box state Normal startup state X10 01 low X10 03 low Drive cannot run X10 01 low X10 03 high Drive cannot run X10 03 high X10 01 high X10 01 low X10 03 low X10 01 high X10 03 low...

Страница 94: ...trip from occurring as described elsewhere in this chapter The user must decide if STO is to be permanently inactive or to make use of the STO feature If the STO feature is not required see the Applic...

Страница 95: ...ternal forces can act on the motor and or load to cause it to move additional measures must be taken by the user to restrain it for example a mechanical brake Examples of external forces are suspended...

Страница 96: ...document to specify these measures This is for the user to assess When the inverter detects either an internal STO fault or an external single channel user fault the user must immediately fully resol...

Страница 97: ...CATIONS THAT DO NOT REQUIRE STO FUNCTION Here the STO inputs X10 01 and X10 03 have been set to the inactive state tied to 24V Drive control is performed solely through software with no inherent safet...

Страница 98: ...ional not STO stop Press the DRIVE STOP button Wait for the motor to come to rest To invoke STO Press the DRIVE STOP button Wait for the motor to come to rest Open the STO Request contacts simultaneou...

Страница 99: ...l unit outputs are OPEN thus the STO state is requested of the inverter The latter responds by energising KA1 if both channels are active and healthy KA1 is used as a self check for the reset cycle of...

Страница 100: ...es the safety control unit to open its output contacts together In response the drive will confirm by energising KA1 via X10 05 that STO has been invoked The user may wish require that this is verifie...

Страница 101: ...must select and assess appropriate equipment Note On power up the Safety Control Unit outputs are OPEN thus STO is requested of the inverter This responds by energising KA1 if both channels are activ...

Страница 102: ...ide this ramp to rest functionality After a time delay set in the Safety Control Unit the pair of delayed OFF output contacts open together This time delay must be set longer than the worst case time...

Страница 103: ...THE EQUIPMENT INTO SERVICE FURTHER OPERATION OF THE INVERTER WITHOUT RESOLVING THIS FAILURE IS ENTIRELY AT THE USER S OWN RISK FAILURE TO DO SO COULD RESULT IN INJURY DEATH OR DAMAGE PARKER WILL NOT A...

Страница 104: ...associated verification assessments If the machine has been idle for more than a period of time determined by the machinery builder and user risk assessments The check must be made by suitably qualifi...

Страница 105: ...er to the drive No error must be present in the drive system X10 05 and 06 must be OFF 4 Configure the drive and associated equipment if necessary so that it can be started and stopped and a speed set...

Страница 106: ...01 and X10 03 are both 24V Try to restart the drive Drive must restart at SPT1 STO trip must clear X10 05 and 06 must remain OFF Channel B Check STO test Comprehensive Check Activity Expected reaction...

Страница 107: ...FF 13 Try to restart drive at SPT1 Drive must start at SPT1 X10 05 and 06 must remain OFF Channel B Fault Check STO test Comprehensive Check Activity Expected reaction and effect 14 Ensure the drive i...

Страница 108: ...hen remove it Drive must not start while run command is given Drive must report STO trip immediately X10 05 and 06 must remain ON 21 Reconnect X10 01 and X10 03 to 24V X10 05 and 06 must turn OFF imme...

Страница 109: ...inals X10 01 and X10 03 No error must be present in the drive system 3 Apply power to the drive X10 05 and 06 must be OFF No error must be present in the drive system 4 Try to start the drive with a n...

Страница 110: ...and 30V Faulty hardware Return for repair Drives starts unexpectedly Don t care Don t care Both 5V Faulty hardware Immediately return the inverter for repair See the DANGER box below Don t care Off Bo...

Страница 111: ...F THE INVERTER SHOULD CEASE IMMEDIATELY AND THE UNIT SHOULD BE RETURNED TO PARKER FOR INVESTIGATION AND REPAIR FAILURE TO DO SO COULD RESULT IN INJURY DEATH OR DAMAGE FURTHER OPERATION OF THE INVERTER...

Страница 112: ...ides for local control of the inverter monitoring and complete access for application programming Insert the Keypad into the front of the inverter replacing the blank cover or if supplied separately t...

Страница 113: ...the selected parameters or navigation menu The bottom line of the display indicates the action associated with the soft keys The actions of the soft keys are context dependent The central navigation...

Страница 114: ...ord and or Save changes Navigation Use selected by 1794 Soft Key 2 Mode Attributes Used to add or remove a parameter from the Favorites menu OK Navigation Displays the next menu level or parameter Cha...

Страница 115: ...dedicated to a particular status indication as shown Left side Right side Run stop and direction Trip Ethernet Control source The individual status conditions are indicated pictorially Run Stop and Di...

Страница 116: ...unchanged The Set up icon is shown on the Welcome page of the GKP Pressing this starts the set up wizard Chapter 9 Soft Key 2 Description Notes Icon Reset GKP entered password lock parameters 1 Save...

Страница 117: ...green run key and one illuminates the red stop key Each LED may be independently off on or flashing Run key LED Stop key LED Description OFF Flashing Stopping OFF ON Stopped ON OFF Running Flashing OF...

Страница 118: ...the loop The keys will repeat if you hold them down This is an easy way to step through and view a menu s contents CHANGING A PARAMETER VALUE With the parameter you want to change selected press the c...

Страница 119: ...language files built in as standard English French German Spanish Italian SETTING THE DISPLAY LANGUAGE TO CUSTOM In addition to the built in languages the GKP supports a Custom language This selection...

Страница 120: ...MENU MAP SUMMARY Control Screen Setup Quick Setup Application Motor Control Control Type Motor Nameplate Motor Data PMAC Auto Restart Autotune Pos Fbk Alignment SVC PMAC Regen Control Inputs and Outpu...

Страница 121: ...nverter and the process FAVOURITES The Favourites menu contains up to 20 parameters selected for ease of access To Add a Parameter to the Favourites Menu Using the GKP navigate to the parameter of int...

Страница 122: ...Current 0556 PMAC Rated Current 0557 PMAC Rated Torque 0558 PMAC Motor Poles 0559 PMAC Back Emf Const KE 0560 PMAC Base Volt 1387 PMAC Winding Resistance 0561 PMAC Winding Inductance 0562 PMAC Torque...

Страница 123: ...der Lines 1696 Synth Encoder Speed 1698 Synth Encoder Invert 1702 SB Encoder Slot1 Encoder Supply 1663 Encoder Lines 1664 Encoder Invert 1665 Encoder Type 1666 High Input Threshold 1667 Encoder Count...

Страница 124: ...ters 1541 Other Parameters 1540 Clone Start 1542 Clone Status 1543 Environment Drive Name 0961 GKP Password 1142 Web Access 0944 Display Timeout 0983 Startup Page 0982 Monitor Quick Monitor Applicatio...

Страница 125: ...eviceNet Actual Baud 0221 Comms Supervised 0047 Comms Event Active 0186 Option MAC Address 0189 Option IP Address 0195 Option Subnet Mask 0196 Option Gateway 0197 Option DHCP Enabled 0198 Comms Module...

Страница 126: ...un Wizard to YES you will find this under the Parameters Device Manager Setup Wizard menu Running the Setup Wizard At each point in the wizard pressing the OK key selects the displayed value and moves...

Страница 127: ...YES to continue Select NO to exit with the new settings for View Level and Language 1000 Reset to Defaults Changing this parameter to TRUE then pressing OK resets all parameters back to the default va...

Страница 128: ...selected preset is 2 1919 Preset Speed 3 The preset speed output when the selected preset is 3 1920 Preset Speed 4 The preset speed output when the selected preset is 4 1921 Preset Speed 5 The preset...

Страница 129: ...tio between excitation voltage and max sin and cos voltages 1825 Resolver Max Speed Mechanical Resolver max speed in rpm 1793 Resolver Poles Resolver poles number Should be an even number 1822 Resolve...

Страница 130: ...r an even number 0455 Rated Motor Current Current rating from the motor name plate 0460 Motor Power Power rating from the motor name plate 0459 Nameplate Speed Nominal speed from the motor name plate...

Страница 131: ...controller will use once the run command has been removed when in Sensorless Vector or Closed Loop Vector control mode 0422 VHz Shape Selects the Volts to Frequency curve 0390 Duty Selection Selects...

Страница 132: ...are shown when the Modbus RTU option is fitted PNO Parameter Comment 0044 Comms Required MODBUS RTU Refer to Modbus RTU Technical Manual HA501839U001 0229 Modbus Device Address 0230 Modbus RTU Baud Ra...

Страница 133: ...Timeout must be set to a value other than zero 0940 High Word First If set to TRUE the most significant word of a 32 bit parameter will be mapped to the first register and the least significant word...

Страница 134: ...lection Control Mode Motor Control PMAC Motor Data Motor Control Scale Setpoint Motor Control Ramp Motor Control Ramp Motor Control PMAC SVC Motor Control Feedbacks Motor Control PMAC Motor Data 0564...

Страница 135: ...se Encoder 1178 Option IO Required Inputs and Outputs Option Inputs and Outputs Option IO 1790 Resolver Voltage 1791 Resolver Frequency 1792 Resolver Ratio 1793 Resolver Poles 1822 Resolver Built In G...

Страница 136: ...trol Pos Fbk Alignment 1808 PMAC Encoder Offset 1809 PMAC Wiring Motor Control Motor Data PMAC Motor Control Motor Data PMAC Motor Control PMAC Motor Data Motor Control PMAC Motor Data OR Motor Contro...

Страница 137: ...power cycle with a PMAC motor associated to a non absolute encoder type pulse encoder The feature is run on a motor free of rotation no load attached to the motor shaft Depending of the Alignment Met...

Страница 138: ...9 13 Setup Wizard AC30 series Variable Speed Inverter Parker Drive Quicktool PDQ PC Software INSTALLATION Launch the installer setup exe from the latest version from www parker com ssd pdq...

Страница 139: ...Setup Wizard 9 14 AC30 series Variable Speed Inverter Figure 9 1 InstallShield Follow the steps of the InstallShield Wizard...

Страница 140: ...s Variable Speed Inverter STARTING THE WIZARD Figure 9 3 Start the Wizard Figure 9 2 Desktop shortcut Once the InstallShield completes run the PDQ from the Start menu as shown or from the desktop shor...

Страница 141: ...allows you to choose the task you wish to perform Figure 9 4 shows the default selection Setup a New Drive To start this wizard task click on the Next button or the Drive page in the title bar Note N...

Страница 142: ...respond to you Once the inverter detection is complete find your inverter in the list and click on it with the mouse Information about the selected Drive will be displayed in the status area at the bo...

Страница 143: ...m Possible cause Solution Drive not found Drive not connected to the same physical Ethernet network as the PC Connect Drive and PC to the same network or directly to each other Drive found but no info...

Страница 144: ...Wizard AC30 series Variable Speed Inverter SELECT MACRO Figure 9 6 Macro selection Select the desired Application Macro from the drop down list Adjust any parameters that are needed for your specific...

Страница 145: ...AC30 series Variable Speed Inverter SETUP I O Figure 9 7 Drive I O setup On this screen the mode of the programmable I O can be changed If an I O option card is fitted it can be configured in the I O...

Страница 146: ...R Figure 9 8 Motor selection from database Motor data may either be selected form the built in motor database or entered by the engineer as a custom motor The Motor page has two options at the top of...

Страница 147: ...motor is required Motor database At the left hand side is a list of manufacturers whose motors are in the database Select the appropriate manufacturer from the list If your motor s manufacturer is not...

Страница 148: ...is entered in this page The page is split into two parts On the top are Basic motor parameters and below are more advanced ones Nominal defaults will have been set depending on the size of inverter be...

Страница 149: ...e 9 12 Drive Control setup The Control page allows configuration of the Drive control The basic control parameters are shown on the left hand side Expand the Advanced dropdown to see more advanced par...

Страница 150: ...Figure 9 13 Drive Communications setup The built in web browser can be enabled disabled from this screen If required the built in Modbus can be setup from the Built in Modbus dropdown If an optional...

Страница 151: ...ected macro and motor settings chosen during the Wizard There are two steps that are performed to finalise the Commissioning of the Drive 1 Enter the Project File name and the Drive s name in the left...

Страница 152: ...9 27 Setup Wizard AC30 series Variable Speed Inverter MONITOR THE DRIVE Figure 9 15 Monitor the Drive and fine tune...

Страница 153: ...Setup Wizard 9 28 AC30 series Variable Speed Inverter Figure 9 16 Charting Drive Parameters...

Страница 154: ...ition is detected the activated alarm is displayed on the GKP display RESETTING A TRIP CONDITION All trips must be reset before the drive can be re enabled A trip can only be reset once the trip condi...

Страница 155: ...too high Trying to accelerate a large inertia load too quickly ACCEL TIME time too short Trying to decelerate a large inertia load too quickly DECEL TIME time too short Application of shock load to mo...

Страница 156: ...P Drive heatsink temperature too high The ambient air temperature is too high Poor ventilation or spacing between drives Check heatsink fan is rotating The drive heatsink has exceeded the warning temp...

Страница 157: ...l Not applicable 20 LINE CONTACTOR DC Link failed to reach the undervoltage trip level within the contactor feedback time The Line contactor failed to connect Missing 3 phase line supply Not applicabl...

Страница 158: ...Hannifin repair centre Not applicable 30 CURRENT SENSOR Current feedback phase missing Check motor phase connections Not applicable 31 POWER LOSS STOP A Power Loss Ride Through sequence has occurred a...

Страница 159: ...if phase control is being used 43 PHASE CONFIG Something is wrong in the phase configuration one or more of the encoders set up for speed control master and or slave are wrongly declared See Phase Ct...

Страница 160: ...13 MOTOR OVERTEMP 00001000 14 EXTERNAL TRIP 00002000 15 BRAKE SHORT CCT 00004000 16 BRAKE RESISTOR 00008000 17 BRAKE SWITCH 00010000 18 LOCAL CONTROL 00020000 19 COMMS BREAK 00040000 20 LINE CONTACTOR...

Страница 161: ...10 8 Trips Fault Finding AC30 series Variable Speed Inverter...

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