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icountOS Oil Sampler Manual

About this Manual

Overview

Parker Hannifin’s icountOS is a laser particle oil sampler.
This mineral or aviation fuel based fluid contamination detector is designed for use in adverse

conditions and is housed in an HPX

High Performance Resin case. With its Vortex

valve allowing

pressure release without letting in water and its soft handle, icountOS has been designed with

customers in mind, offering durability, functionality and future customisation options.

Durable HPX

case

Vortex

pressure release valve

Double-layer soft grip handle

The unit has two hydraulic connections that allow the fluid to be transferred through the unit

for analysis. The icountOS (IOS1220) is supplied with low pressure hoses (ACC6NN031) and a

Pressure Reducing Valve (ACC6NN027). The High pressure hose (ACC6NN034) is also available

when connecting a PRV to your system.
The electrical supply is made via an M12 Round IP67-approved connector and the communications

is made via an RJ45 IP68-approved connector. The unit is rated IP54 (unit open) and IP67 (unit

closed).

Содержание icountOS

Страница 1: ...GB icountOS Oil Sampler Manual DD0000013_EN Rev 5 2016 Parker Hannifin Manufacturing Ltd www parker com ...

Страница 2: ...7 Connecting Disconnecting 17 Stand alone or Network Setup 18 No Network or Laptop connection available 18 Connecting to a Network or Laptop 19 Low pressure connection setup 20 Assembling the hose fittings 20 Removing the hose fittings 21 High pressure connection setup 22 Assembling the PRV and hose fittings 22 Removing the PRV and hose fittings 23 icountOS Web Interface 24 Home page 24 Unit Statu...

Страница 3: ... durability functionality and future customisation options Durable HPX case Vortex pressure release valve Double layer soft grip handle The unit has two hydraulic connections that allow the fluid to be transferred through the unit for analysis The icountOS IOS1220 is supplied with low pressure hoses ACC6NN031 and a Pressure Reducing Valve ACC6NN027 The High pressure hose ACC6NN034 is also availabl...

Страница 4: ...ncerns SERVICE REPAIR Any servicing or repair work must be carried out by a Parker approved service centre Contact your local Parker Hannifin sales office for recalibration services WARNING A red band around a picture or instruction is used to emphasize that particular care is required to avoid the danger of personal injury or other hazard CAUTION A yellow band around a picture or instruction is u...

Страница 5: ...which may arise as a result of such errors All details are subject to technical modifications Technical specifications are subject to change without notice Conditions for safe use To ensure compliance with the certification users are NOT permitted to open the unit under any circumstances Doing so will invalidate the unit s calibration and it would NOT subsequently be suitable for calibrated use Pr...

Страница 6: ... 1 2006 Electrical Equipment for measurement control and laboratory use Electromagnetic compatibility EMC Group 1 Class B Equipment Emissions Only Method CISPR11 EN61000 3 2 3 11 12 EN61326 1 2006 Electrical Equipment for measurement control and laboratory use Electromagnetic compatibility EMC Industrial Location Immunity Immunity Section Only Method IEC 61000 4 2 3 4 5 6 8 11 CFR47 2010 Code of F...

Страница 7: ...electrical and electronic equipment WEEE directive life disposal is the responsibility of the user 7 Name and address of manufacturer 8 Conformity marking of product by notified body 9 IP Address Contamination Standards See the Parker Guide to Contamination Standards DD0000015 available on your CD This publication makes available industry recognized cleanliness specifications for both hydraulic fl...

Страница 8: ...asurements may be taken as often as required In contrast to other Parker particle counters such as the CM20 LCM20 ACM20 or MCM20 the icountOS allows the user to set the duration of the test and frequency of the measurements taken The results are reported immediately but also stored in the unit s internal memory and may be downloaded later for analysis by third party applications such as Microsoft ...

Страница 9: ...cing machine downtime Self diagnostic software Mineral fluid compatible and Fuel compatible construction Percentage water saturation reporting through an integrated moisture sensor Robust portable design 5 5kg with a soft handle and an optional carry strap ACC6NN030 On board Web page generation allowing users to set their own testing parameters and code alarm limits On board memory capable of stor...

Страница 10: ... KEY 1 POWER On Off switch 2 PUMP On Off switch 3 COMMS Communication connector 4 DC IN 12V power input from power pack with 2m cable 5 Results display 6 INLET suction for 6mm push fit hose 7 OUTLET return for 4mm push fit hose Mounting Place the unit on a stable surface with easy access to the controls and visual access to the Results display CAUTION Do not open the icountOS when it is raining wi...

Страница 11: ...xed to the outside of the lid Hydraulic circuit WARNING For input pressures over 2 5 bar please use the Pressure Reduction Valve ACC6NN027 see page 13 350bar maximum input pressure to PRV 2 5bar maximum input pressure to icountOS Motor Pump Flowcell 0 3bar Check Valve 10bar Check Valve INPUT OUTPUT PRV 248 9 8 299 11 8 400 15 7 box open 195 7 7 box closed ...

Страница 12: ...6 1999 or NAS1638 reporting standards respectively See Set Reporting Standard page on page 28 4 Internal battery charge level indicator 5 Relative Humidity percentage ISO The display alternates between showing the channel sizes 4 6 14µ and the alarm limit settings 19 18 and 15 The contamination level numbers flash if alarm levels have been reached see Configuration page ISO page 26 NAS The display...

Страница 13: ...ssure connection setup for details on fitting and removing the PRV WARNING Particular care is required to connect your icountOS unit to a high pressure system application Please contact Parker Hannifin if you require further advice PRV 1 2 3 4 KEY 1 M16 cap with chain Replace cap after use 2 Pressure Reducing Valve PRV 3 PRV release tool 4 Nozzle dust cap Replace cap after use Parameter Range PRV ...

Страница 14: ...ion interface INLET 6mm push fit DRAIN 4mm push fit Ambient storage temperature for unit 40ºC to 80ºC 40ºF to 176ºF Operating temperature for unit 30ºC to 60ºC 22ºF to 140ºF Operating humidity range 5 RH to 100 RH Fluid operating temperature Oil 5ºC to 60ºC 41ºF to 140ºF Fluid operating temperature Fuel 20ºC to 60ºC 4ºF to 140ºF Moisture sensor Linear scale within the range 5 RH to 100 RH Moisture...

Страница 15: ... 10 CHARGING WHEN THE PRODUCT IS SWITCHED OFF Battery charging is indicated by the LED flashing twice every 5 seconds on the power switch When charged the power switch LED will flash once CHARGING WHEN THE PRODUCT IS SWITCHED ON The battery charging process is indicated by a solid LED followed by two flashes on the power switch as well as the progress bar indication on the display FCC note This eq...

Страница 16: ... electrical power adaptor should only be used in dry environments Connecting Disconnecting 1 2 3 Connect mains cable to power supply Unscrew dust cap and remove Attach 4 way plug and fasten 4 5 6 Plug power supply into mains and switch on Power on icountOS The button will flash indicating On charge 7 NOTE If the battery charge level indicator is flashing connect the power supply to maintain produc...

Страница 17: ...P is only valid when using the Parker Hannifin supplied RJ45 LAN connection cable ACC6NN028 Connecting Disconnecting 1 2 3 Remove dust cap from icountOS Remove the RJ45 dust cap Insert RJ45 connector 4 5 Ensure the RJ45 is fully screwed down Do not over tighten Insert RJ45 into PC Laptop NOTE Make sure that cables are connected and stored correctly to avoid any damage click ...

Страница 18: ...Setup No Network or Laptop connection available See Electrical connections set up page 16 1 See Hydraulic connections set up low pressure page 20 21 high pressure page 22 23 2 3 4 5 Press POWER switch Press PUMP switch Pump on test starts 6 Results displayed ...

Страница 19: ...pressure page 20 21 high pressure page 22 23 3 4 5 Type http IOS in the url window 6 Power on Open Internet Explorer IOS is the unit ID default name If the unit ID is changed see page 26 Configuration page item 5 then use that name Loading may take a few seconds The TCP IP parameters are automatically configured using DHCP The Home page appears for the device See icountOS Web Interface page 24 7 ...

Страница 20: ...sidue around the inlet or outlet ports please clean with an appropriate lint free cloth and cleaning materials Assembling the hose fittings Option 1 Option 2 1 2 3 Locate hoses Note that the colour of the hoses supplied may vary Remove and store the blanking plugs ACC6NN033 Replace the plugs once testing is complete to avoid leakage and external contamination Connect OUTLET Ø 4mm hose yellow hose ...

Страница 21: ...ER switch before removing the hoses The power light may still flash if connected to a mains supply To remove INLET Ø 6mm hose press down the connector sleeve and pull the hose out There may be a small fluid leakage here 4 5 6 To remove OUTLET Ø 4mm hose press down the connector sleeve and pull the hose out To avoid fluid leaking after use fit the blanking plugs ACC6NN033 Close the unit ...

Страница 22: ...alve PRV ACC6NN027 High Pressure hoses are also available when connecting to your system ACC6NN034 WARNING The correct connection methods and safety standards must be applied when using an icountOS with a high pressure system Please follow the instructions in this Handbook contact Parker Hannifin for advice if in doubt Assembling the PRV and hose fittings 1 2 3 Orientate PRV removal tool Press fir...

Страница 23: ...hydraulic system 3 Switch off the inlet pressure and the POWER switch before removing the hoses The power light may still flash if connected to a mains supply To remove the PRV press down on the removal tool and pull the PRV out There may be a small fluid leakage here 4 5 6 To remove OUTLET Ø 4mm hose press down the connector sleeve and pull the hose out To avoid fluid leaking after use fit the bl...

Страница 24: ...ption 2 Key features 3 Register the product at www parker com unlock Unit Status page ISO 1 2 KEY 1 The Unit Status page is a list of current values for various parameters for the connected icountOS unit 2 Last result used ISO reporting standard ISO Class and Relative Humidity limits are shown ...

Страница 25: ...nd Relative Humidity limits are shown The rest of the page is identical to Unit Staus page ISO Data Log page 1 4 2 5 3 KEY 1 IStart and Stop data logging 2 Save data in one of three data formats TXT format CSV Comma Separated Variables XML eXtended Markup Language 3 Clear data logging memory 4 List of the five last samples taken 5 Memory usage Note that once memory reaches capacity old data is ove...

Страница 26: ...ing interval the interval that test results are stored displayed by icountOS default 60 seconds 5 Unit ID name see page 19 Enter characters A Z and numbers 0 9 only The top line of the Results screen scrolls to show MTD C i e Medium Test Dust Calibrated the Unit ID and the IP address 6 Unit location default blank 7 Proceed to Set Time and Date page see page 27 Configuration page NAS 1 KEY 1 NAS Cl...

Страница 27: ...OS Oil Sampler Manual 27 GB Configuration Set Date and Time page 1 2 3 KEY 1 Set the date in the format dd mm yyyy 2 Set the time in the format hh mm use the 24 hour clock 3 Confirm the selected date and time ...

Страница 28: ...Parker Hannifin Corporation 28 GB Contact Us page 1 2 3 KEY 1 Contact address 2 Contact telephone 3 Contact email ...

Страница 29: ...nline No options IOS1210EUR Mineral MTD Offline No options Key Fluid type Calibration Connection Options Region IOS 1 Mineral 1 ACFTD 1 Offline 0 No options UK 3 Aviation fuel 4 channels 2 MTD 2 Online EUR USA NOTE For Aviation Fuel option IOS3210 please contact Parker Hannifin before ordering ACCESSORY PART NUMBERS Description Part number Power Supply UK 2m cable ACC6NN040 Power Supply EUR 2m cab...

Страница 30: ...e hose connectors ACC6NN029UK ACC6NN029US ACC6NN029EUR Carry Strap If required this option must be selected when placing the order ACC6NN030 Low Pressure Hoses 4mm and 6mm 1 5m ACC6NN031 Packing Box ACC6NN032 Blanking plugs 4mm and 6mm ACC6NN033 High Pressure Hose For use with PRV only ACC6NN034 1m ACC6NN037 2 5m Verification Fluid SERMISC067 Lid seal pack x5 ACC6NN036 ...

Страница 31: ...performance of the icountOS may be verified by the operator using specially dosed samples of oil This Verification Fluid is available from Parker Hannifin as Part Number SER MISC 067 Returning the unit WARNING Do not dispose of the original packaging as this is required to return the icountOS to the Condition Monitoring Service Centre safely for recalibration and servicing If the original box is n...

Страница 32: ...sequence then switch on the icountOS Wireless Button illuminates Connecting computer Windows XP or 7 Ensure the computer wireless device is enabled ENSURE YOUR COMPUTER PROXY SERVER IS DISABLED Select Internet Options to display Internet Properties window Ensure the Proxy Server is disabled un ticked Select OK and then close all previous windows 1 2 3 4 ...

Страница 33: ...n to launch the Wireless Network Connection window Locate and select for the icountOS unit identified as the icountOS serial number Select connect The icountOS should now be connected Close all windows Please contact your IT department or IT provider if you have any wireless connection problems Connect 1 2 ...

Страница 34: ... be connected Close all windows Please contact your IT department or IT provider if you have any wireless connection problems Windows XP or 7 Wireless Router Identifier Each Wireless icountOS unit has its own connection name The factory default name is IOS The IP address is stated on the product Launch your Web browser and type the product IP address into the address bar The product web page shoul...

Страница 35: ...The product web page should now be displayed All settings can now be adjusted set as per the product manual Multiple users can connect to one unit but we recommend that only one user makes any changes to the settings at any one time Please remember to turn the wireless switch OFF when you have finished your testing as it will drain the battery charge if left on All functionality including data res...

Страница 36: ...tions However there is no guarantee that interference will not occur in a particular installation If this equipment does cause harmful interference to radio or television reception which can be determined by turning the equipment off and on the user is encouraged to try to correct the interference by one or more of the following measures Reorient or relocate the receiving antenna Increase the sepa...

Страница 37: ...quate measures National restrictions This device is intended for home and office use in all EU countries and other countries following the EU directive 1999 5 EC without any limitation except for the countries mentioned below Country Restriction Reason remark Bulgaria None General authorization required for outdoor use and public service France Outdoor use limited to 10 mW e i r p within the band ...

Страница 38: ...andards or other normative documents ETSI EN 300 328 V1 7 1 2006 ETSI EN 301 489 1 V1 8 1 2008 ETSI EN 301 489 17 V2 1 1 2009 EN60950 1 2006 Recommendation 1999 519 EC EN62311 2008 Directives 2004 108 EC The above product is in conformity with the following standards or other normative documents EN 55022 2006 A1 2007 EN 55024 1998 A1 2001 A2 2003 EN 61000 3 2 2006 EN 61000 3 3 1995 A1 2001 A2 2005...

Страница 39: ...icountOS Oil Sampler Manual 39 GB ...

Страница 40: ... Ireland Dublin Tel 353 0 1 466 6370 parker ireland parker com IN India Mumbai Tel 91 22 6513 7081 85 IT Italy Corsico MI Tel 39 02 45 19 21 parker italy parker com JP Japan Fujisawa Tel 81 4 6635 3050 KR South Korea Seoul Tel 82 2 559 0400 KZ Kazakhstan Almaty Tel 7 7272 505 800 parker easteurope parker com LV Latvia Riga Tel 371 6 745 2601 parker latvia parker com MX Mexico Apodaca Tel 52 81 815...

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