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Bulletin TI-NITROFLOW TG2-G 

Installation, Operation and Maintenance Manual

 TI-NITROFLOWTG2 

www.labgasgenerators.com

20

1-800-343-4048

POWER ON light (green)
does not appear

•  Power not plugged in 

supply outlet

•  Power switch is not ON

•  Blown fuse or tripped OFF 

circuit breaker at customer 

provided power supply

•  Blown fuse at primary side 

of transformer

•  LED power switch has 

failed

•  Plug in power cord

•  Switch POWER to ON

•  Replace fuse or switch 

disconnect ON

•  Replace fuse on primary 

side.  Be sure to use the 

same type and size

•  Replace switch

Compressor Troubleshooting

Symptom 

Probable Cause 

Corrective Action

POWER ON light is on but 
motor will not start

•  Motor overload has tripped

•  Wrong or low voltage

•  Starter failed

•  Motor failed

•  Determine fault and reset 

overload (Blue button)

•  Check incoming power 

supply and unit power rating

•  Replace contractor assembly

•  Replace motor

Compressor is running but 
will not make pressure

•  Auto drain valve is open 

continuously

•  Drive belts broke or are too 

loose

•  Clogged intake filter 

elements

•  Pressure relief valve has 

opened

•  Excessive tip seal wear

•  Motor running wrong  

direction

•  Replace auto drain valve

•  Replace drive belts and (or) 

tighten to specification

•  Replace intake filter element 

per instructions

•  Pressure switch needs 

replacing or motor contacts 

welded shut

•  Replace tip seals per 

instructions every 5,000 hrs

•  Correct power connections

Excessive noise or vibration

•  Drive belts are loose

•  Drive belt has separated or 

flat spot

•  Cooling fan touching guard

•  Motor bearing has failed

•  Re-greasing procedure 

not performed at 5,000 hr 

intervals

•  Pump damaged

•  Intake filters loose on pump

•  Tighten belts to specification

•  Replace drive belt

•  Adjust guard

•  Replace motor

•  Removal of stationary 

scroll is required for pump 

inspection

•  Repair or replace pump

•  Tighten intake filters

Содержание Balston NitroFlow TG2 Series

Страница 1: ...Bulletin TI NITROFLOW TG2 G Installation Operation and Maintenance Manual TI NITROFLOWTG2 www labgasgenerators com 1 1 800 343 4048 NitroFlow TG2 Installation Operation and Maintenance Manual...

Страница 2: ...2 www labgasgenerators com 2 1 800 343 4048 Symbol Description Caution refer to accompanying documents for explanation Refer to the caution note indicated for explanation Caution risk of electric shoc...

Страница 3: ...eered to produce pure nitrogen gas hydrocarbon free air and clean dry 40 F dew point air delivered by a carefully matched scroll compressor The system is housed in two fully integrated cabinets the lo...

Страница 4: ...where it is discharged from the pump A high output fan cools the compressor cabinet as it blows over a series of fins on the after cooler The compressor operates at a lower temperature thus increasing...

Страница 5: ...r removal resulting in dry air A small portion of the dry air is redirected along the fibers to sweep out additional water vapor laden air and vented to atmosphere in the cabinet A dew point of 40 F i...

Страница 6: ...ld be sized accordingly 3 The service should be protected by up to a minimum 20 Amp circuit breaker The value is based on the application equipment requirements as well as the electrical components to...

Страница 7: ...G2 generator 1 nitrogen outlet gas connection 2 dry air outlet gas connections 4 drain connections Press the tubing into the quick connect fittings Assure tubing is fully inserted about Tubing is prov...

Страница 8: ...and High Temperature The green LED remains illuminated during normal operation The other LED indicator High Temperature remains unlit if the compressor is functioning properly Red illumination of the...

Страница 9: ...e generator after the maintenance or repair is completed Prior to servicing the generator turn off the system and disconnect the cordset from the power supply Allow the system a minimum of 1 hour to d...

Страница 10: ...0 000 hours Filter Silencer P N 75117 1 30 000 hours Filter Element P N BZ100 180 DXE 1 30 000 hours Filter Element P N BZ100 180 BXE 1 30 000 hours Filter Element P N BZ100 090 BXE 4 Filter Silencer...

Страница 11: ...port of the filter housing by pushing the collet of the fitting towards the body of the fitting and pulling on the tube to release it see Figure 12 3 Remove the compressed air inlet tube from the elbo...

Страница 12: ...mount of grease according to the grease delivery Table 1 Figure 16 Note Pump grease gun before feeding to eliminate air from the needle adapter Each pump equals 0 65 grams of grease The volume of grea...

Страница 13: ...re 17 5 Replace fixed scroll and fan duct Torque bolts initially 17 inch lbs then finally 175 inch lbs Grease Pin Crank Bearing Figure 17 Note The grease fitting located in the center of the pin crank...

Страница 14: ...ing Figure 25 Figure 26 Figure 27 Figure 28 Figure 29 8 After installing half of the low pressure seal carefully remove the seal from the channel to make sure the seal is properly locking onto the cha...

Страница 15: ...uses of the size and type specified in the Specifications section of this manual These instructions describe the replacing of the two coalescing pre filters two carbon modules and two particulate filt...

Страница 16: ...a new one see Figure 42 4 Reverse the steps to re assemble Make sure the o ring is sealed in the groove before reinstalling the bowl Hand tighten plus 1 4 turn using the 1 wrench Figure 39 Figure 40 F...

Страница 17: ...Note both the bulkhead and quick disconnect fittings will be reused with the new drain assembly Parker recommends the use of Teflon plumbers tape on the treads of these fittings during reassembly 8 Re...

Страница 18: ...egory II IEC 61010 Pollution Degree 2 Impact Code IK08 EMC Compliance EN61326 1 CISPR 11 Curtain Gas N2 Purity 99 999 Organics 96 93 N2 depending on flow Curtain Gas Max Flow Pressure 30 SLPM 80 PSIG...

Страница 19: ...ould perform any troubleshooting activities Determine whether the trouble is with the compressor or the gas generator Disconnect the plastic tubing from the compressor fitting see Figure 43 Once remov...

Страница 20: ...y and unit power rating Replace contractor assembly Replace motor Compressor is running but will not make pressure Auto drain valve is open continuously Drive belts broke or are too loose Clogged inta...

Страница 21: ...oling air fan Re grease Clean aftercooler Replace tip seals per instructions every 5 000 hrs Check replace filter Clean unit Compressor shuts down on temperature malfunction Temperature switch has unp...

Страница 22: ...arryover due to filter float drain malfunction High relative humidity Total flow demand greater than 68 SPLM for the Gas 1 Gas 2 and source gas outlets Turn on compressor Open pressure regulator Check...

Страница 23: ...the original price for the product This warranty applies only to defects in material or workmanship and does not cover wear components on compressors routine maintenance recommended by the instructio...

Страница 24: ...Bulletin TI NITROFLOW TG2 G Installation Operation and Maintenance Manual TI NITROFLOWTG2 www labgasgenerators com 24 1 800 343 4048 Figure 49...

Страница 25: ...Bulletin TI NITROFLOW TG2 G Installation Operation and Maintenance Manual TI NITROFLOWTG2 www labgasgenerators com 25 1 800 343 4048...

Страница 26: ...Bulletin TI NITROFLOW TG2 G Installation Operation and Maintenance Manual TI NITROFLOWTG2 www labgasgenerators com 26 1 800 343 4048...

Страница 27: ...Bulletin TI NITROFLOW TG2 G Installation Operation and Maintenance Manual TI NITROFLOWTG2 www labgasgenerators com 27 1 800 343 4048...

Страница 28: ...C L A B L E R E C Y C L A BLE 2012 2019 Parker Hannifin Corporation Printed in U S A Bulletin TI NITROFLOWTG2 PKI A 7 2019 Parker Hannifin Manufacturing Limited Gas Separation and Filtration Division...

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