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Bulletin TI-FID1000C 

FID 1000 and 2500 Gas Stations

Parker Hannifin Corporation

Filtration and Separation Division

Haverhill, MA • 1-800-343-4048 

www.parker.com/ags

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No tools are needed to change the Desiccant cartridge (P/N 1647727).  The cartridge should 
be replaced when the color of the indicator beads turns color.  (The blue beads turn to beige 
or gray and the orange beads turn clear.)  Once all the indicating beads have turned color, the 
cartridge will have approximately 2 days of life left at 90cc/min flow.

Turn the Power switch to OFF and leave the user installed shutoff in the open position in 
order to vent the Hydrogen from the unit.  Unit must be depressurized before removing 
desiccant cap.  (See Figure 6)

Lift the top cover lid and unscrew the cap covering the desiccant cartridge.  Remove the 
cartridge from the unit.

Remove the replacement dessicant cartridge from the moisture proof bag.  Add a small 
amount of deionized water to wet the o-rings on the nipple end of the desiccant cartridge.  
Push down firmly to seat the o-rings at the bottom of the housing (see Figures 7,8, and 9).

Replace and center the large o-ring inside the desiccant cap.  Tighten the cap securely 
by hand.  Be sure the o-ring seal remains centered and the seal is visible as a black ring 
around the top and sides. 

 

Note:

   Most internal leaks are found at the desiccant housing cap o-ring seal, due to improper 

sealing of the cap.  Be sure to seal the cap tightly.

Turn the power switch ON and perform the Controlled Venting purge as described in the 
Startup section, then begin using the generator. 

Note: 

  For best results, purge the system for one hour to remove any residual oxygen and 

moisture from the instrument and piping downstream.
 

 

 

 

When the desiccant becomes saturated with moisture, the blue indicating color will turn beige 
or gray or the orange will turn clear.  The expended desiccant cartridge can be regenerated for 
later use, so long as a moisture proof container is available.

Cold Vacuum Oven -

 For best results, place the desiccant cartridge in 

a cold vacuum oven 

and ramp the temperature at 2°C/minute to 150°C while supplying a vacuum.

  Do not exceed 

175°C.

  Regeneration will be complete in 8 hours.

Conventional Oven - 

If only a conventional oven is available, place the cartridge upright inside 

the oven to allow the moisture to leave from the top of the cartridge.  Apply the following ramp 
rate and procedure:

•  2 C/min from room temperature to 90°C ,hold at 90°C for two hours.

•  2 C/min from 90°C to 150°C and hold at 150°C for 24 hours.

•  Cool the cartridge in a desiccator or low moisture environment until needed in the hydrogen 
generator.
  

For either method, do not exceed 175°C.

  The temperature will not affect the desiccant per-

formance; however, once the beads turn Black (for the Blue Indicator) or remain Clear (for the 
Orange Indicator), they can no longer be used as a color indicator.  Apply a light coat of Dio 
water to the o-rings prior to inserting the cartridge into the generator plastic housing.

The DIO Resin bed cartridge should be rinsed and the Resin bed replaced every 6 months, or 
whenever the water quality deteriorates, which is detected by a color change in the Resin bed, 
ie...the color changes from a Dark brownish color to a Orange color.  If 75% of the Resin bed 
has changed color, then the Resin bed should be replaced.  No tools are required to change 
the Resin bed.

Maintenance

Cartridge Regeneration 

Resin Bed Replacement 

Desiccant Change

Содержание Balston FID 1000

Страница 1: ...source of hydrocarbon free air This will purify on site compressed air to a total hydrocarbon concentration of less than 0 1 ppm measured as methane The ZAG may be used to generate fuel for Flame Ioni...

Страница 2: ...and particulate contamination from the incoming compressed air supply The pre lter assembly is equipped with an solenoid autodrain to eliminate any liquids which have accumulated within the lter hous...

Страница 3: ...urs inside the electrochemical cell assembly Figure 3 Positively charged hydrogen ions are transported across the solid polymer electrolyte along with excess water molecules The hydrogen ions then rec...

Страница 4: ...ould be located in close proximity to the electrical power supply and the downstream equipment to which it supplies both Hydrogen and Zero grade air There is no limit to the distance between the gener...

Страница 5: ...cal power supply voltage Note NA versions of the generator are designed for 120 VAC operation only Deionized Water The FID 1000 and FID 2500 hydrogen must be supplied with deionized water with a resis...

Страница 6: ...d is located at the top center of the rear panel Inlet tubing and ttings should be clean and rated for 125 psig 8 5 Barg minimally The tubing and ttings used downstream from the FID 1000 and FID 2500...

Страница 7: ...iltration and Separation Division Haverhill MA 1 800 343 4048 www parker com ags 7 Figure 6 Unscrew desiccant cap Figure 7 Insert new desiccant cartridge Figure 8 Press down rmly on desiccant to seat...

Страница 8: ...ly The FID Gas Station H2 must be supplied with deionized water with a resistivity of at least 5 Meg Ohm cm or greater Both a Gravity Feed and a Pressure Feed Tubing assembly can be located in the Acc...

Страница 9: ...he device until the desired water level is visible through the Front Panel Display Replace the cap and close the side cover lid It will take approximately 2 liters of deionized water to ll the generat...

Страница 10: ...er in the reservoir above the REFILL line at all times or ensure that the FID Auto ll is directly connected to a DIO water source 2 Minimize the dead volume in the piping between the generator and the...

Страница 11: ...carbons HYDROGEN Over ow in Use 0 0 0 psi ZERO AIR At temperature HYDROGEN in Use 79 66 5 psi ZERO AIR At temperature HYDROGEN add water in Use 79 66 5 psi ZERO AIR At temperature PARKER HANNIFIN ZERO...

Страница 12: ...ipment 3 Fill the DIO Reservoir at least half full with deionized water Make sure that the cell has at least 2 5cm of water showing in the cell assembly tube This can be viewed through the vents in th...

Страница 13: ...external system piping for leaks Shutdown then restart generator Check internal system piping for leaks Shutdown then restart generator No Hydrogen Delivered Check power connections see above Check w...

Страница 14: ...lletin TI FID1000C FID 1000 and 2500 Gas Stations Parker Hanni n Corporation Filtration and Separation Division Haverhill MA 1 800 343 4048 www parker com ags 14 Figure 12 FID Gas Station Exploded Vie...

Страница 15: ...rade BXE pre lter will be accessible from the side of the generator after the generator cover is removed The lter cartridge inside the housing should be changed on an annual basis to maintain ef cient...

Страница 16: ...astic parts in the genera tor These uids may cause cracking and crazing which leads to part failure Use a solution of 4 5 ml of liquid dish soap in one liter of water Re ll the water in the generator...

Страница 17: ...ration Filtration and Separation Division Haverhill MA 1 800 343 4048 www parker com ags 17 Figure 14 View Toward Rear of Unit Model FID 2500 Figure 15 Thermocouple wire Figure 16 Rear View FID 2500 s...

Страница 18: ...one hour to remove any residual oxygen and moisture from the instrument and piping downstream When the desiccant becomes saturated with moisture the blue indicating color will turn beige or gray or t...

Страница 19: ...he fuses in the FID gas station may burn out The fuses are located in the power receptacle on the back side of the generator Before servicing the fuse turn the unit off and disconnect the power cord f...

Страница 20: ...e 40 125 psig 2 7 barg 8 5 barg 40 125 psig 2 7 barg 8 5 barg Altitude 2000 M 2000 M Electrical Requirements 100 120 200 240 VAC 47 63Hz 100 120 200 240 VAC 47 63Hz Power Consumption 480 Watts 110 vac...

Страница 21: ...ay be hot and could cause burns to the skin found on inside of some units Under certain conditions metal cabinet will be warm to touch 70 C 3 Explanation of Warning Symbols Parker Hanni n UK Ltd Filte...

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